Table of Contents
Related Manuals for Bomag BPR 35/42 D
Summary of Contents for Bomag BPR 35/42 D
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Page 1: Operating Instructions
Operating instructions Maintenance instructions BPR 35/42 D - BPR 35/60 D S/N 101 690 41 ..> S/N 101 690 42 ..> S/N 101 690 43 ..> S/N 101 690 44 ..> Vibratory plate www.discount-equipment.com Catalogue number 02/2007 008 041 61... - Page 2 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...
- Page 4 In addition you can obtain a spare parts catalogue Using these instructions will from your BOMAG dealer by just stating the serial help you to become acquainted with the ma- number of your machine. chine.
- Page 5 F o r e w o r d Please fill in ......Machine type (Fig. 1) .
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Page 6: Table Of Contents
Table of Contents T e c h n i c a l D a t a S a f e t y r e g u l a t i o n s I n d i c a t o r s a n d C o n t r o l s 3 . - Page 7 Table of Contents 5 . 2 6 E n g i n e c o n s e r v a t i o n T r o u b l e s h o o t i n g 6 .
- Page 8 1 Technical Data BPR 35/40 D BPR 35/60 D B O M A G...
- Page 9 T e c h n i c a l D a t a Fig. 4 Dimensions in mm Working width W lowest passing height H BPR 35/42 D BPR 35/42 D (E-Start) BPR 35/42 D BPR 35/42D with E-Start Weights Operating weight (CECE) soil dependent...
- Page 10 T e c h n i c a l D a t a BPR 35/42 D BPR 35/42D with E-Start Exciter system Frequency Centrifugal force Filling capacities Fuel The right for technical modifications remains reserved BPR 35/40 D BPR 35/60 D...
- Page 11 T e c h n i c a l D a t a Fig. 5 Dimensions in mm Working width W lowest passing height H BPR 35/60 D BPR 35/60 D with E-Start 600 BPR 35/60 D BPR 35/60 D with E-Start Weights Operating weight (CECE)
- Page 12 T e c h n i c a l D a t a BPR 35/60 D BPR 35/60 D with E-Start Exciter system Frequency Centrifugal force Filling capacities Fuel The right for technical modifications remains reserved BPR 35/40 D BPR 35/60 D B O M A G...
- Page 13 = 91 dB(A) BPR 35/42 D with tube frame, determined acc. to ISO 11204 and EN 500 = 92 dB(A) BPR 35/60 D with tube frame, determined acc. to ISO 11204 and EN 500 Guaranteed sound power level: = 103 dB(A) BPR 35/42 D with tube frame, determined acc.
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Page 14: S A F E T Y R E G U L A T I O N
2 Safety regulations BPR 35/40 D BPR 35/60 D B O M A G... - Page 15 General Who is allowed to work with the ma- chine? This BOMAG machine is built in accordance The machine must only be operated by trained with the latest technical standard and the valid and authorized persons who are at least 18 years technical rules and regulations.
- Page 16 S a f e t y r e g u l a t i o n s Operation Environment Operate the machine only with the steering rod Sections marked like this highlight activities folded down. for the safe and environmental disposal of fu- els and lubricants as well as replaced parts.
- Page 17 S a f e t y r e g u l a t i o n s Store used filters and other oil containing materials Exhaust gases are highly dangerous! Always en- in a specially marked container and dispose of en- sure an adequate supply of fresh air when starting vironmentally.
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Page 18: I N D I C A T O R S A N D C O N T R O L
3 Indicators and Controls BPR 35/40 D BPR 35/60 D B O M A G... -
Page 19: General Notes
I n d i c a t o r s a n d C o n t r o l s 3.1 General notes 3.2 Controls Please read this section thoroughly before operat- ing this machine if you are not yet conversant with the indicators and control elements. -
Page 20: O P E R A T I O
I n d i c a t o r s a n d C o n t r o l s Fig. 8 Controls (Fig. 8). 1 Throttle lever 2 Steering rod 3 Travel lever Fig. 9 Optional equipment Start the engine electrically (Fig. 9). Ignition key position "0", warning buzzer off. - Page 21 4 Operation BPR 35/40 D BPR 35/60 D B O M A G...
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Page 22: General
O p e r a t i o n 4.1 General 4.2 Before starting work If you are not yet acquainted with the controls Please observe strictly the safety regulations and indicating elements on this machine you in chapter 2 of these operating and mainte- should thoroughly read chapter 3 “Indicators nance instructions. -
Page 23: Folding Down The Steering Rod
O p e r a t i o n 4.3 Folding down the steering Starting with recoil starter Danger Danger of explosion! Danger Danger of injury! Do not use any starting aid spray. Before starting make sure that there are no Shock by spring force! persons in the danger area of engine or ma- The steering rod is resilient in operating posi-... - Page 24 O p e r a t i o n Fig. 13 Fig. 15 Slightly pull the starter handle (Fig. 13), until Run the engine warm for approx. 1 to 2 min- resistance can be felt (compression pressure), utes in idle speed. but do not pull out completely.
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Page 25: Start The Engine Electrical- Ly
O p e r a t i o n 4.5 Start the engine electrical- Fig. 18 Then turn the ignition key further to position "II" (Fig. 18), the engine will start. As soon as the engine runs, guide the ignition key back to position I. -
Page 26: Starting With Jump Leads
O p e r a t i o n 4.6 Starting with jump leads 4.7 Work/operation Note Note Use this starting method if the starter battery is Operation of the vibratory plate can be started as empty. soon as the engine responds to short throttle com- mands. - Page 27 O p e r a t i o n Fig. 23 Fig. 25 Set the throttle lever (Fig. 23) to position Move the travel lever (Fig. 25) backwards as "MAX". required for the desired speed. The machine vibrates forward or backwards with a speed, which is in accordance with the chosen Caution travel lever position.
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Page 28: Shutting The Engine Down
O p e r a t i o n 4.8 Shutting the engine down Caution Do not shut the engine down all of the sudden from full speed, but let it idle for a while for temperature equalization. Fig. 27 Keep moving throttle lever (Fig. -
Page 29: Loading
O p e r a t i o n Loading Danger Danger of accident! Make sure that persons are not endangered by the machine tipping or sliding off. Tie the machine down, so that it is secured against rolling, sliding and turning over. For lifting the machine attach the lifting gear only to the lifting hook. - Page 30 O p e r a t i o n Fig. 33 Always attach the lifting gear (rope) to the lift- ing eye to load the vibratory plate on a trans- port vehicle (Fig. 33). Danger Danger of accident! Tie the machine down on the transport vehicle, so that it is secured against slipping, sliding and turn- ing over! BPR 35/40 D BPR 35/60 D...
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Page 31: M A I N T E N A N C
5 Maintenance BPR 35/40 D BPR 35/60 D B O M A G... -
Page 32: General Notes On Mainte- Nance
"thin air" (at high altitudes) and with full power, you these instructions are not observed. should consult the after sales service of BOMAG Clean machine and engine thoroughly before or the service department of the engine manufac- starting maintenance work. -
Page 33: Fuels And Lubricants
M a i n t e n a n c e The following oil change intervals apply also for 5.2 Fuels and lubricants multi-purpose oils. Regular lubrication oil changes Engine oil The longest permissible time for an oil filling in the Use winter engine oil for winter operation! engine is 1 year. - Page 34 M a i n t e n a n c e Fuels Quality You should only use commercial brand diesel fu- els with a sulphur content below 0,5% and ensure strict cleanliness when filling in fuel. A higher sul- phur content has an effect on the oil change inter- vals.
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Page 35: Table Of Fuels And Lubri- Cants
(+25°C to +40°C) (+10°C to -10°C) (+77°F to +104°F) (+50°F to +14°F) - Fuel Diesel Winter diesel fuel 3 l (BPR 35/42 D) 3 l (BPR 35/60 D) (-12°C) (+10.4°F) Vibrator shaft as engine oil 0,4 l housing Steering rod Hydraulic oil HV 32 approx. -
Page 36: Running-In Instructions
M a i n t e n a n c e 5.4 Running-in instructions For the start-up or new machines of over- hauled engines the following maintenance work must be performed: Caution During the running-in period up to approx. 200 operating hours check the engine oil level two times every day. -
Page 37: Maintenance Chart
M a i n t e n a n c e 5.5 Maintenance chart With all maintenance intervals perform also the work for preceeding shorter intervals. Pos. Description Note Maintenance every day Clean machine/engine Check the fuel level Check the engine oil level Maintenance every month Check the condition of the battery, grease the poles 5.10... -
Page 38: Clean Machine/Engine
M a i n t e n a n c e e v e r y d a y Maintenance every day 5.6 Clean machine/engine 5.7 Checking the fuel level Note Danger Dirty operating conditions, particularly lubrication When working on the fuel system do not use oil and fuel deposits on the cooling fins of the en- open fire, do not smoke, fire hazard! gine and the cooling air intake opening have an... -
Page 39: Checking The Engine Oil Lev- El
M a i n t e n a n c e e v e r y d a y 5.8 Checking the engine oil lev- Place the machine on level ground, so that the engine is in horizontal position. Fig. 37 Shut the engine down. -
Page 40: C H E C K I N G T H E C O N D I T I O N O F T H E B A T T E R Y , G R E A S I N G T H E P O L E
M a i n t e n a n c e e v e r y m o n t h Maintenance every month 5.9 Checking the condition of the battery , greasing the poles Danger Danger of injury! When working on the battery do not smoke, do not use open fire. - Page 41 M a i n t e n a n c e e v e r y m o n t h Clean the poles. 5.10 Check the air filter, replace Tighten the terminal clamps. if necessary. Caution Dispose of old batteries environmentally. Caution Do not use gasoline or hot fluids to clean the Danger...
- Page 42 M a i n t e n a n c e e v e r y m o n t h Fig. 41 Fig. 42 Unscrew the knurled nut and take the air filter Blow the filter cartridge (Fig. 42) out from in- cartridge off (Fig.
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Page 43: Changing The Engine Oil
M a i n t e n a n c e e v e r y 6 m o n t h s Maintenance every 6 m onths 5.11 Checking the oil level in the 5.12 Changing the engine oil vibrator housing Caution Park the machine on level ground. -
Page 44: Clean The Engine Oil Filter
M a i n t e n a n c e e v e r y 6 m o n t h s 5.13 Clean the engine oil filter Caution Remove and clean the engine oil filter only af- ter draining off the engine oil. Fig. -
Page 45: Check, Tighten, Replace The V-Belt
M a i n t e n a n c e e v e r y 6 m o n t h s 5.14 Check, tighten, replace the V-belt Check the V-belt Fig. 50 Take off the front V-belt pulley half (1) (Fig. 50) with the shims (2) positioned in front. - Page 46 M a i n t e n a n c e e v e r y 6 m o n t h s Fig. 51 Fig. 53 Loosen the rear nuts (Fig. 51) on both sides for Unscrew the screws (Fig. 53) and take off the a few turns.
- Page 47 Find the cause of oily dirt and have leaks sealed by the after sales service of BOMAG. BPR 35/40 D BPR 35/60 D B O M A G...
- Page 48 M a i n t e n a n c e e v e r y 6 m o n t h s Do not hold the water jet directly into the air fil- 5.17 Cleaning the exhaust ter, the exhaust and the electric system (if present).
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Page 49: Changing The Dry Air Filter
M a i n t e n a n c e e v e r y 6 m o n t h s 5.18 Changing the dry air filter Fig. 57 Insert the fastening bracket into the opening in the exhaust screen and screw the fastening nut for approx. - Page 50 M a i n t e n a n c e e v e r y 6 m o n t h s Fig. 61 Insert the filter cartridge (Fig. 61) into the housing and fasten it with the knurled nut. Assemble the filter cover, ensure correct fit of cover and seal ring.
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Page 51: Changing The Fuel Filter
M a i n t e n a n c e e v e r y y e a r Maintenance every year 5.19 Changing the fuel filter 5.20 Change the oil in the exciter shaft housing Danger When working on the fuel system do not use Environment open fire, do not smoke, fire hazard! Do not Environmental damage! -
Page 52: Checking The Hydraulic Oil Level And Topping Up
M a i n t e n a n c e e v e r y y e a r For quality and quantity of oil refer to the table 5.21 Checking the hydraulic oil of fuels and lubricants. level and topping up Note The oil level must reach the bottom edge of the bore . - Page 53 M a i n t e n a n c e e v e r y y e a r Fig. 69 Fig. 67 Slacken the bleeding screw. Check whether the hydraulic oil level is ap- prox. 40 mm below the filler opening (Fig. 67), Wait until all air has escaped (Fig.
- Page 54 M a i n t e n a n c e e v e r y y e a r 5.22 Checking the rubber buffers Fig. 71 Tighten the plug (Fig. 71). Fig. 72 Caution Check all rubber buffers (Fig. 72) for cracks Tighten the plug with the specified tightening and broken out bits and replace if damaged.
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Page 55: Drawing The Water Out Of The Fuel Tank
M a i n t e n a n c e e v e r y y e a r 5.23 Drawing the water out of the fuel tank Danger When working on the fuel system do not use open fire, do not smoke, fire hazard! Do not spill any fuel. - Page 56 A s r e q u i r e d As r equired 5.24 Retightening the bolted 5.25 Tightening the screws connections Note Check all bolted connections for tight fit, Self locking nuts must always be replaced by new retighten if necessary. ones after they have been unscrewed.
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Page 57: N G I N E C O N S E R V A T I O N
A s r e q u i r e d Caution 5.26 Engine conservation Mark a machine with a conserved engine by at- taching a clearly visible warning tag. If the engine is to be shut down for a longer pe- riod of time (e.g. -
Page 58: T R O U B L E S H O O T I N
6 Trouble shooting BPR 35/40 D BPR 35/60 D B O M A G... -
Page 59: General Notes
T r o u b l e s h o o t i n g 6.1 General notes The following work must only be carried out by qualified and trained personnel or by the BOMAG sales service. Please observe strictly the safety regulations in chapter 2 of these operating and mainte- nance instructions. -
Page 60: Replacing The Injection Pump
T r o u b l e s h o o t i n g Catch running out fuel, do not let it seep into 6.2 Replacing the injection the ground. pump Disassembly Fig. 77 Pull the fuel hose off the leakage socket on the pump (Fig. - Page 61 T r o u b l e s h o o t i n g Fig. 79 Fig. 82 Remove the crankcase ventilation socket (Fig. Screw the pressure valve holder 1 (Fig. 82) on 79). with the O-ring (2). Remove filling piece (3), spring (4), seal ring (5) and pressure valve (6).
- Page 62 T r o u b l e s h o o t i n g Fig. 84 Fig. 86 Press the pump element (Fig. 84) up with your Insert the pump element (Fig. 86), ensure cor- finger through the opening on the side and lift rect position of the suction hole (bore with ta- it out with a magnetic rod.
- Page 63 T r o u b l e s h o o t i n g slot must be in line with the suction bore or max. 1 slot width displaced to the left. If this condition is not met remove the flap (11) with a marking needle and correct the position by turning the eccentric (12).
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Page 64: Engine Faults
T r o u b l e s h o o t i n g 6.3 Engine faults Faults Possible cause Remedy Engine does not Engine start button not pressed and/or too Press the start button and start within 10 start or poor long waiting time seconds. - Page 65 T r o u b l e s h o o t i n g Faults Possible cause Remedy Engine stalls Fuel supply not correct Fuel tank empty Fill in fuel Fuel filter clogged (can be noticed if no Change the fuel filter Check the function fuel runs after pulling the fuel line off).
- Page 66 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...
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