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Bomag BVP 10/30 Operating Instruction

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Operating Instruction
Maintenance Instruction
Original Operating Instructions
BVP 10/30
S/N 861 834 42 1001>
Single direction vibratory plate
www.discount-equipment.com
008 204 25 EN
© 05/2019

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Summary of Contents for Bomag BVP 10/30

  • Page 1 Operating Instruction Maintenance Instruction Original Operating Instructions BVP 10/30 S/N 861 834 42 1001> Single direction vibratory plate www.discount-equipment.com 008 204 25 EN © 05/2019...
  • Page 2 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...
  • Page 3 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.

  • Page 4: Table Of Contents

    3.7.1 Persons in the danger zone....................... 31 3.7.2 Operation........................... 31 3.7.3 Parking the machine........................31 3.8 Refuelling............................. 33 3.9 Maintenance work........................34 3.9.1 Preliminary remarks........................34 3.9.2 Working on the engine....................... 34 3.9.3 Cleaning work..........................34 3.9.4 After maintenance work......................34 3.10 Repair............................35 BVP 10/30...
  • Page 5 8.2.2 Fuel............................87 8.3 List of fuels and lubricants......................89 8.4 Maintenance Table........................90 8.5 Running-in instructions......................91 8.5.1 General............................91 8.5.2 After 25 operating hours......................91 8.6 Monthly............................92 8.6.1 Air filter maintenance......................... 92 8.7 Semi-annually..........................93 BVP 10/30...
  • Page 6 8.9.5 Measures for longer shut-down periods................... 112 Troubleshooting..........................115 9.1 Preliminary remarks........................116 9.2 Engine malfunctions......................... 117 9.3 What to do if the engine has flooded..................118 Disposal............................. 123 10.1 Final shut-down of machine....................124 List of special tools........................... 125 Terminology............................127 BVP 10/30...

  • Page 7: Introduction

    Introduction Introduction BVP 10/30...

  • Page 8: Foreword

    Introduction – Foreword 1.1 Foreword BOMAG manufactures machines for earth, asphalt and refuse compaction, stabilizers/recyclers as well as planers and pavers. BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands guar- antee maximum reliability of your machine.
  • Page 9 The above notes do not constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of BOMAG GmbH. We wish you successful work with your BOMAG machine. BVP 10/30...

  • Page 10: Machine Type Plate And Engine Type Plate

    Nominal Power Operating Mass Year of Construction Serial-No. Patent Protection 56154 Boppard;GERMANY Made in Germany B-DEC-0270 Fig. 1: Machine type plate (example) Please enter here: Engine type (1): Engine number (2): Fig. 2: Engine type and engine number BVP 10/30...

  • Page 11: Technical Data

    Technical data Technical data BVP 10/30...
  • Page 12 Technical data Dimensions Fig. 3 1058 (19.3) (33.1) (41.7) (20.0) (11.8) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (CECE) (104) (lbs) Basic weight (101) (lbs) BVP 10/30...
  • Page 13 Cooling system Number of cylinders Rated power SAE J 1349 (2.8) (hp) Rated speed 3600 Drive system mechanical Exciter system Frequency (6000) (vpm) Centrifugal force (2248) (lbf) Amplitude 1.34 (0.053) (in) Filling capacities Fuel (gasoline) (0.2) (gal us) BVP 10/30...

  • Page 14: Noise And Vibration Data

    £ 2.5 m/s Total vibration value a on crushed rock determined acc. to ISO 5349 and EN 500. Associated uncertainty K = 0.2 m/s , determined acc. to EN 12096. Observe the daily vibration load (work safety acc. to 2002/44/EC). BVP 10/30...

  • Page 15: Concerning Your Safety

    Concerning your safety Concerning your safety BVP 10/30...

  • Page 16: Basic Prerequisites

    WARNING! Danger to life or danger of severe injuries if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. BVP 10/30...

  • Page 17: Personal Protective Equipment

    Safety shoes To protect against heavy falling parts and slipping on slippery ground. Protective gloves To protect the hands against excoriation, punctures or deep injuries, against irritating and caustic substances as well as against burns. BVP 10/30...

  • Page 18: Intended Use

    Dangers may arise from the machine when it is used for purposes other than the one it is intended for. Any danger caused by improper use is the sole responsibility of the operating company or driver/operator, the manufacturer cannot be made liable. BVP 10/30...
  • Page 19 Starting and operating the machine in explosive environments and in underground mining is prohibited. The lifting and lashing points specified in these instructions must be used. It is prohibited to use other lifting and lashing points (e.g. guide handle, steering rod). BVP 10/30...

  • Page 20: Definition Of Responsible Persons

    Observe your local laws and regulations. Rights, obligations and rules of conduct for driver or operator: The driver or operator must: be instructed about his rights and obligations, wear protective equipment as appropriate for the application, have read and understood the operating instructions, BVP 10/30...
  • Page 21 Persons under the influence of alcohol, medication or drugs are not allowed to operate, service or repair the machine. Maintenance and repair work requires specific knowledge and must therefore only be performed by trained specialists. BVP 10/30...

  • Page 22: Basic Safety Regulations For Safe Operation

    Machines which are not safe to operate or in traffic must be imme- diately taken out of service and shall not be used, until these defi- ciencies have been properly rectified. Safety installations and switches must neither be removed nor must they be made ineffective. BVP 10/30...

  • Page 23: Notes On Operating The Machine Safely

    Guide the machine only by the guide handle. Guide the machine so that your hands do not hit against solid objects. Keep feet clear of the vibrating base plate. Ensure a firm stand and keep your balance. Special care must be taken on uneven ground. BVP 10/30...
  • Page 24 Do not spill any gasoline. Danger to life caused by an operationally unsafe machine! The machine must only be serviced and repaired by qualified and authorized personnel. Contact our customer service to carry out the required mainte- nance work or necessary repairs. BVP 10/30...

  • Page 25: Handling Fuels And Lubricants

    / personal protective equipment physical and chemical properties stability and reactivity toxicological data environmental data notes on waste disposal information on transport legislation other data BVP 10/30...

  • Page 26: Safety Regulations And Environmental Protection Regulations For Handling Gasoline

    Gasoline is an environmentally hazardous sub- stance! – Always keep gasoline in proper containers. – Immediately bind spilled gasoline with an oil- binding agent and dispose of in accordance with regulations. – Dispose of gasoline and fuel filter according to regulations. BVP 10/30...

  • Page 27: Safety Regulations And Environmental Protection Regulations For Handling Fuel Stabiliser

    Avoid contact with fuel stabilizer. ENVIRONMENT! Fuel stabilizer is an environmentally hazardous substance! – Immediately bind spilled fuel stabilizer with an oil-binding agent and dispose of according to regulations. – Dispose of fuel stabilizer according to regula- tions. BVP 10/30...

  • Page 28: Safety Regulations And Environmental Protection Regulations For Handling Oil

    Immediately bind spilled oil with an oil-binding agent. ENVIRONMENT! Oil is an environmentally hazardous substance! – Always keep oil in proper containers. – Immediately bind spilled oil with an oil-binding agent. – Dispose of oil and oil filter according to regula- tions. BVP 10/30...

  • Page 29: Loading / Transporting The Machine

    Danger to the life of persons if they step or stand under a sus- pended load. Do not use damaged lifting or lashing points. Insufficient load restraints can cause serious accidents. Secure the machine on the transport vehicle against rolling, slipping and turning over. BVP 10/30...

  • Page 30: Start-Up Procedure

    Do not inhale exhaust fumes, because they contain toxic sub- stances, which could cause damage to health, unconsciousness or even death. Avoid operation in closed or partly closed rooms, or ensure ade- quate ventilation when working in trenches. BVP 10/30...

  • Page 31: Operation

    Refrain from any work that could adversely affect the stability of the machine. Observe the daily vibration load (work safety acc. to 2002/44/EC). 3.7.3 Parking the machine Park the machine on horizontal, level, firm ground. BVP 10/30...
  • Page 32 Concerning your safety – Operation Before leaving the machine: Shut down the engine, Secure the machine against accidental tipping over, Secure the machine against unauthorized use. Mark machines, which could be in the way, with a clearly visible sign. BVP 10/30...

  • Page 33: Refuelling

    Do not spill any fuel. Catch running out fuel, do not let it seep into the ground. Wipe off spilled fuel. Keep dirt and water away from the fuel. A leaking fuel tank can cause an explosion. Ensure tight fit of the fuel tank cover, if necessary replace immediately. BVP 10/30...

  • Page 34: Maintenance Work

    Do not perform cleaning work while the motor is running. Allow the engine to cool down before starting cleaning work. Do not use gasoline or other easily inflammable substances for cleaning. 3.9.4 After maintenance work Reassemble all guards and protections. BVP 10/30...

  • Page 35: Repair

    Repairs must only be performed by an expert/qualified person. When performing welding work on the machine you should cover the fuel tank with insulating material. Fig. 7: Safety relevant components Rubber seal Rubber buffer Fuel tank cap Centrifugal clutch V-belt guard BVP 10/30...

  • Page 36: Signage

    Year of Construction California Proposition 65 Warning Serial-No. This product contains chemicals that cause cancer + chemicals Patent Protection that are reproductive toxicants 56154 Boppard;GERMANY Made in Germany B-834-0301 Fig. 8 Warning sticker - Follow operating instructions Fig. 9 BVP 10/30...
  • Page 37 Warning sticker – California Proposition 65 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants B-DEC-0316 Fig. 11 Instruction sticker - Wear ear defenders Fig. 12 Instruction sticker - Wear safety shoes Fig. 13 BVP 10/30...
  • Page 38 Concerning your safety – Signage Information sticker - Guaranteed sound capacity level Fig. 14 Information sticker - Lifting point Fig. 15 Information sticker - Lashing point Fig. 16 Information sticker - Filler opening for petrol Gasoline/Benzin B-DEC-0216 Fig. 17 BVP 10/30...
  • Page 39 Concerning your safety – Signage Brief operating instructions Fig. 18 Machine type plate (example) Made by Designation Type Nominal Power Operating Mass Year of Construction Serial-No. Patent Protection 56154 Boppard;GERMANY Made in Germany B-DEC-0271 Fig. 19 BVP 10/30...

  • Page 40: Safety Components

    Concerning your safety – Safety Components 3.12 Safety Components B-834-0292 Fig. 20 Heat protection cover Belt guard BVP 10/30...

  • Page 41: Machine Description

    Machine description Machine description BVP 10/30...

  • Page 42: Function And Design

    The compaction is achieved by the vibration of the base plate (7). The base plate vibration and the machine’s forward movement are generated by the exciter shaft (8). If the engine (2) is running at idle speed, there is no power trans- mission to the exciter shaft. BVP 10/30...
  • Page 43 (4) engage and the engine speed is transmitted to the exciter shaft via the V-belt (6). Models Fig. 22 The machine is available in two models: A - Machine with standard guide handle B - Machine with comfort guide handle (reduced hand-arm vibra- tions) BVP 10/30...
  • Page 44 Machine description – Function and design Accessories Fig. 23 Plastic mat for the vibratory compaction of paving stones BVP 10/30...

  • Page 45: Indicators And Control Elements

    Machine description – Indicators and control elements 4.2 Indicators and control elements Fig. 24 Starter switch Recoil starter Throttle lever Fuel valve Choke lever 4.2.1 Starter switch Position “OFF” Ignition off Position “ON” Ignition on Fig. 25 BVP 10/30...

  • Page 46: Recoil Starter

    Idle speed Position “Bottom” Position “MAX” maximum engine speed Fig. 27 4.2.4 Fuel valve Turn the lever in the Open the fuel valve arrow direction Turn the lever against Close the fuel cock the arrow direction Fig. 28 BVP 10/30...

  • Page 47: Choke Lever

    Open the choke the arrow direction Close the choke only when with the engine is cold. If the engine is warm or the outside temperatures are high, the choke must remain open to prevent the engine from stalling. Fig. 29 BVP 10/30...

  • Page 48: Checks Prior To Start Up

    Checks prior to start up Checks prior to start up BVP 10/30...

  • Page 49: Notes On Safety

    Danger of injury caused by rotating parts! – Before starting work on the machine make sure that the engine can not be started. Park the machine safely Ä Chapter 6.6 ‘Parking the machine in secured condition’ on page 74. BVP 10/30...

  • Page 50: Visual Inspections And Function Tests

    ð Have a damaged fuel tank or fuel hose replaced by our customer service immediately. Fig. 30 Rubber buffer Check all rubber buffers for tight fit, cracks and tear-offs. ð Have damaged rubber buffers replaced by our customer service immediately. Fig. 31 BVP 10/30...
  • Page 51 Check the air intake area for dirt. ð Remove contamination. Fig. 32 Starter rope Check the condition of the starter rope. ð Have the damaged starter rope (e.g. chafing points, cracks) replaced by our customer service immediately. Fig. 33 BVP 10/30...

  • Page 52: Checking The Engine Oil Level

    ð The oil level must be between the “MIN” and “MAX” marks. NOTICE! Danger of engine damage! Fig. 35 – Do not fill in too much engine oil. If the oil level is too low, top up engine oil to the “MAX” mark. Screw the oil dipstick in. BVP 10/30...

  • Page 53: Checking The Fuel Level, Topping Up Fuel

    Let the machine and the engine cool down. Clean the area around the filler opening (2). Unscrew the cap (1). Check the fuel level on the fuel tank (3). Fill in fuel through a funnel with screen filter. Screw the cap on. Fig. 36 BVP 10/30...

  • Page 54: Operation

    Operation Operation BVP 10/30...

  • Page 55: Initial Start-Up

    Dispose of the packaging material in an environmentally friendly way. Ä Chapter 5 ‘Checks prior Carry out checks prior to start up to start up’ on page 49. Start the engine Ä Chapter 6.4 ‘Starting the engine’ on page 67. BVP 10/30...

  • Page 56: Guide Handle

    Holding fixture on the machine Buffer Clip pin to secure the guide handle Guide handle Position “A” Transport position Position “B” Working position The operating possibilities are the same for both versions of the guide handle. Fig. 38 BVP 10/30...

  • Page 57: Mounting The Guide Handle

    Unfold clip pins on both sides and remove them. Fig. 39 Force the guide handle apart and plug it onto the holding fix- tures. Fig. 40 Insert the clip pins through the bore on the holding fixtures. Fig. 41 BVP 10/30...
  • Page 58 Operation – Guide handle Fold down the clip pins on both sides. Fig. 42 BVP 10/30...

  • Page 59: Removing The Guide Handle

    Avoid touching hot components. Let the machine and the engine cool down to ambient tem- perature. Unfold clip pins on both sides and remove them. Fig. 43 Force the guide handle apart and remove it from the holding fixtures. Fig. 44 BVP 10/30...
  • Page 60 Operation – Guide handle Insert the clip pins through the bore of the holding fixtures and fold them down. Fig. 45 BVP 10/30...

  • Page 61: Plastic Mat

    6.3 Plastic mat Use a plastic mat for the vibratory compaction of paving stones to prevent damaging the stone surface. All other materials are compacted without the plastic mat. Fig. 46 Plastic mat Fastening nut Washer Fastening screw Clamping strip BVP 10/30...

  • Page 62: Mount The Plastic Mat

    Remove washers (3), fastening screws (4) and clamping strip (5). Fig. 47 Check all lashing points including fastening elements for damage before lifting the machine. ð Do not use damaged or in any other way impaired lashing points. Fig. 48 BVP 10/30...
  • Page 63 Place the clamping strip (5) onto the plastic mat at the bottom. Screw the plastic mat and clamping strip onto both sides of the base plate using fastening screws (4), washers (3) and fastening nuts (2). Fig. 50 BVP 10/30...

  • Page 64: Removing The Plastic Mat

    Remove washers (3), fastening screws (4) and clamping strip (5). Fig. 51 Check all lashing points including fastening elements for damage before lifting the machine. ð Do not use damaged or in any other way impaired lashing points. Fig. 52 BVP 10/30...
  • Page 65 Hold the guide handle with one hand when lifting. Park the machine on level, firm ground. Fig. 53 Screw the clamping strip (5) onto both sides of the plastic mat using fastening screws (4), washers (3) and fastening nuts (2). Fig. 54 BVP 10/30...

  • Page 66: Starting The Engine

    Protective gloves Safety shoes Ä Chapter 6.2.1 ‘Mounting the Mounting the guide handle guide handle’ on page 58. Fold down the guide handle into working position. Make sure that no persons are in the danger zone. Fig. 55 BVP 10/30...
  • Page 67 Close the choke with the choke lever. Fig. 57 Set the throttle lever to position “MIN”. Fig. 58 Turn the starter switch to position “ON”. Fig. 59 BVP 10/30...
  • Page 68 Warm up engine for a short while before starting work. Do not operate the engine imme- diately under full load. Run the engine warm for approx. 1 to 2 minutes in idle Fig. 63 speed. ð At idle speed vibration is switched off. BVP 10/30...
  • Page 69 If the recoil starter is frequently operated with the choke closed and without the engine starting, the engine will draw in too much fuel and is unable to Ä Chapter 9.3 ‘What to do if the engine has start flooded’ on page 118. Fig. 64 BVP 10/30...

  • Page 70: Operation

    Guide the machine so that your hands do not hit against solid objects. Keep feet clear of the vibrating base plate. CAUTION! Danger of injury caused by uncontrolled machine movement! – Always hold on to a running machine. – Always keep an eye on a running machine. BVP 10/30...
  • Page 71 Make sure that no persons are in the danger zone. NOTICE! The centrifugal clutch may be damaged! – Operate the machine only with the throttle lever in position “MAX”. Set the throttle lever to position “MAX”. ð Machine vibrates forwards. Fig. 65 BVP 10/30...
  • Page 72 “MIN” (idle speed). ð Vibration is switched off. For short work interruptions you should always park the Ä Chapter 6.6 ‘Parking the machine in secured condition machine in secured condition’ on page 74. Fig. 67 BVP 10/30...

  • Page 73: Parking The Machine In Secured Condition

    Do not shut down the engine all of a sudden from full load speed, but let it idle for about two minutes. Fig. 68 Turn the starter switch to position “OFF”. ð The engine is shut down. Fig. 69 BVP 10/30...
  • Page 74 Operation – Parking the machine in secured condition Close the fuel valve completely. Secure the machine against unauthorized use. Fig. 70 BVP 10/30...

  • Page 75: Loading / Transporting The Machine

    Loading / transporting the machine Loading / transporting the machine BVP 10/30...

  • Page 76: Preliminary Remarks And Safety Notes

    / qualified person. Alternatively the machine can be lifted manually at the lashing points (2, 3). Always lift the machine with the help of a second person. The machine is too heavy to lift alone. BVP 10/30...

  • Page 77: Loading With Lifting Tackle

    If necessary, hold the load with guide ropes. DANGER! Danger to life caused by suspended Fig. 72 loads! – Do not step or stand under suspended loads. Lift the machine carefully and set it down on the transport vehicle. BVP 10/30...

  • Page 78: Loading Without Lifting Tackle

    Fig. 73 Lift the machine with the help of a second person by means of the lashing points. Hold the guide handle with one hand when lifting. Set the machine down on the transport vehicle. Fig. 74 BVP 10/30...

  • Page 79: Lashing The Machine To The Transport Vehicle

    Wear your personal protective equipment (pro- tective gloves, protective clothing). – Avoid touching hot components. Close the cap of the fuel tank tightly, so that fuel cannot leak out during transport. Fig. 75 Fold down the guide handle into transport position. Fig. 76 BVP 10/30...
  • Page 80 Loading / transporting the machine – Lashing the machine to the transport vehicle If necessary, pull the machine on an even surface by means of the lashing points. Fig. 77 Fasten four ratchet straps to the marked lashing points. Lash the machine securely to the transport vehicle. Fig. 78 BVP 10/30...

  • Page 81: After Transport

    Alternatively, lift the machine with the help of a second person by means of the lashing points. Hold the guide handle with one hand when lifting. Park the machine on level, firm ground. Remove the lifting tackle. Fig. 81 BVP 10/30...

  • Page 82: Maintenance

    Maintenance Maintenance BVP 10/30...

  • Page 83: Preliminary Remarks And Safety Notes

    After maintenance work is completed reinstall all protective devices. After all maintenance work is completed, plug the spark plug Fig. 82 socket back on. BVP 10/30...

  • Page 84: Fuels And Lubricants

    Methanol must also contain co-solvents and corrosion inhibitors. Do not use any fuel with a higher ethanol or methanol content. The use of fuels with a higher ethanol or methanol content will cause starting and/or power problems or even cause damage in the fuel system. BVP 10/30...
  • Page 85 The fuel stabilizer has a limited shelf life. Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life. Mixing in fuel stabilizer does not regenerate old fuel. BVP 10/30...

  • Page 86: List Of Fuels And Lubricants

    87 SAE 30 Fuel Gasoline (unleaded) 0.8 l Specification: Ä Chapter 8.2.2 ‘Fuel’ (0.2 gal us) on page 87 Fuel stabilizer 009 940 20 as required Ä Chapter 8.2.2.2 ‘Fuel stabil- Specification: izer’ on page 88 BVP 10/30...

  • Page 87: Maintenance Table

    As required 8.9.1 Cleaning the cooling fins and the cooling air intake openings 8.9.2 Cleaning the machine 8.9.3 Cleaning, checking the spark plug, replacing if necessary 8.9.4 Checking, adjusting the engine speed 8.9.5 Measures for longer shut-down periods BVP 10/30...

  • Page 88: Running-In Instructions

    Ä Chapter 8.7.1 ‘Changing the engine Change the engine oil oil’ on page 93. Check engine and machine for leaks. Retighten the fastening screws on air filter, exhaust and other attachments. Retighten the bolted connections on the machine. Check the V-belt. BVP 10/30...

  • Page 89: Monthly

    Do not apply any oil to the foam rubber insert. Attach the foam rubber insert to the cover. Fasten the paper insert and cover to the housing and tighten the fastening screws, tightening torque: 2.3 Nm (1.7 ft·lbf). BVP 10/30...

  • Page 90: Semi-Annually

    Fill in fresh oil up to the bottom edge of the filler opening (2). Screw the oil dipstick (1) in. Check for leaks after a short test run. Check the oil level on the dipstick, correct if necessary. Dispose of oil in an environmentally friendly way. Fig. 86 BVP 10/30...

  • Page 91: Annually

    Working clothes Protective gloves Preparations Park the machine in secured condition Ä Chapter 6.6 ‘Parking the machine in secured condition’ on page 74. Let the machine and the engine cool down to ambient tem- perature. Drain the fuel. BVP 10/30...
  • Page 92 Loosen the hose clamp (1) and pull off the fuel hose (2). Fig. 87 Unscrew two fastening nuts (1) and remove the fuel tank (2). Fig. 88 Removing the valve cover Remove four fastening screws (4). Remove valve cover (1) and holding fixtures (2, 3). Fig. 89 BVP 10/30...
  • Page 93 Clean the sealing surfaces of valve cover and cylinder block. Apply a bead of liquid sealant of approx. 1.5 to 2.0 mm (0.06 to 0.08 in) in diameter to the inner side of the cylinder head cover. Liquid sealant: Three Bond 1207B or similar. Fig. 92 BVP 10/30...
  • Page 94 Fig. 94 Attach the fuel tank (2) and secure it with fastening nuts (1). Fig. 95 Fasten the fuel hose (2) with the hose clamp (1). Fig. 96 Final work Wait another 20 minutes before starting the engine. BVP 10/30...

  • Page 95: Replacing The Spark Plug

    To set the electrode distance carefully bend the electrode (1). Carefully screw in the spark plug by hand. Once the sealing ring of the new spark plug is in contact, tighten for another 1/2 turn with the spark plug spanner. B-HON-0031 Fig. 98 BVP 10/30...

  • Page 96: Replacing The Fuel Strainer

    Loosen the hose clamp (1) and pull off the fuel hose (2). The fuel strainer is located in the fuel hose. When pulling off the fuel hose, the fuel strainer is also pulled out of the fuel tank. B-HON-0012 Fig. 99 BVP 10/30...

  • Page 97: Replacing The Starter Rope

    8.8.4 Replacing the starter rope Protective equipment: Working clothes Protective gloves Park the machine in secured condition Ä Chapter 6.6 ‘Parking the machine in secured condition’ on page 74. Allow the engine to cool down. Disassembling the recoil starter. Fig. 102 BVP 10/30...
  • Page 98 Do not let the starter handle hit back. Remove the fixing of the coil and run the starter handle slowly back to initial position. Pull the starter handle to check the function and light move- ment of the recoil starter. Fig. 106 BVP 10/30...

  • Page 99: Replacing The Air Filter

    Replace paper element and foam element. Attach the foam rubber insert (2) to the cover (3). Fasten the paper insert (1) and cover to the housing and tighten the fastening screws (4), tightening torque: 2.3 Nm (1.7 ft·lbf). B-541-0055 Fig. 109 BVP 10/30...

  • Page 100: Replacing The V-Belt

    Loosen the fastening screws (3) on both sides. Pull the engine carrier (1) forward, remove and replace the V- belt (2). B-834-0139 Fig. 111 Install the new V-belt and pull the engine carrier back. Tighten the fastening screws (3) on both sides. B-834-0140 Fig. 112 BVP 10/30...
  • Page 101 Check the base plate’s frequency with a suitable measuring instrument (e.g. Sirometer). Ä Chapter 2 ‘Technical data’ on page 11 ð Nominal value: Park the machine safely Ä Chapter 6.6 ‘Parking the machine in secured condition’ on page 74. BVP 10/30...
  • Page 102 Maintenance – Annually If frequency incorrect: Check the engine speed. Check the V-belt. If necessary, contact our customer service. BVP 10/30...

  • Page 103: As Required

    (safety gloves, protective working clothes, goggles). Fig. 115 Blow out the cooling fins and cooling air intake openings with compressed air. Cleaning with cold cleansing agent If the engine is oily, use a cold cleansing agent for cleaning. BVP 10/30...

  • Page 104: Cleaning The Machine

    Immediately seal any oil or fuel leaks near fuel tank, cylinder or cooling air intake. Ä Chapter 6.6 Park the machine in secured condition ‘Parking the machine in secured condition’ on page 74. Let the machine and the engine cool down to ambient tem- perature. BVP 10/30...

  • Page 105: Cleaning, Checking The Spark Plug, Replacing If Necessary

    Clean the machine with a water jet. Run the engine warm for a while to avoid corrosion. 8.9.3 Cleaning, checking the spark plug, replacing if necessary NOTICE! Danger of engine damage! – Do not use spark plugs with incorrect heat value. BVP 10/30...
  • Page 106 To set the electrode distance carefully bend the electrode (1). Carefully screw in the spark plug by hand. Once the seal ring of the used spark plug is in contact, tighten for another 1/8 to 1/4 turn with the spark plug spanner. B-HON-0031 Fig. 119 BVP 10/30...

  • Page 107: Checking, Adjusting The Engine Speed

    Engine oil level checked oil level’ on page 53. Ä Chapter 6.4 ‘Starting the engine’ Start the engine on page 67. Allow the engine to warm up for approx. 15 minutes. Run the machine on a rubber mat. BVP 10/30...
  • Page 108 Park the machine in secured condition Ä Chapter 6.6 ‘Parking the machine in secured condition’ on page 74. Let the engine to cool down to ambient temperature. Adjust the engine idle speed with the adjustment screw (1). Fig. 122 BVP 10/30...

  • Page 109: Measures For Longer Shut-Down Periods

    Mix fresh fuel with fuel stabilizer (follow the instructions of the manufacturer). Empty the fuel tank and fill it with the prepared fuel mix. Start the engine and run the machine for approx. 10 minutes in the open. BVP 10/30...
  • Page 110 – Do not allow gasoline to come into contact with hot components. – Smoking and open fire is prohibited. – Keep away from heat sources, sparks and other sources of ignition. – Do not spill any gasoline. BVP 10/30...
  • Page 111 If the fuel was drained off before shutting down, you must now fill in fuel. Check hoses and lines for cracks and leaks. Clean the machine thoroughly. Start the engine and run it for 15 to 30 minutes with idle speed. BVP 10/30...

  • Page 112: Troubleshooting

    Troubleshooting Troubleshooting BVP 10/30...

  • Page 113: Preliminary Remarks

    If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department. BVP 10/30...

  • Page 114: Engine Malfunctions

    Lack of cooling air Have it checked by our customer service. Engine runs with Centrifugal clutch defective Have it replaced by our customer service. high speed, but no V-belt broken Have it replaced by our customer service. vibration BVP 10/30...

  • Page 115: What To Do If The Engine Has Flooded

    WARNING! Loss of hearing caused by too high noise bur- dens! – Wear your personal protective equipment (ear protection). Protective equipment: Working clothes Hearing protection Protective gloves Safety shoes Close the fuel valve. Fig. 126 BVP 10/30...
  • Page 116 Always hold on to a running machine. – Always keep an eye on a running machine. Operate the recoil starter, until the engine starts. Fig. 129 If the engine still does not start after 10 to 20 attempts, clean the spark plug. BVP 10/30...
  • Page 117 Let the machine and the engine cool down to ambient tem- perature. Pull off the spark plug socket. Fig. 130 Remove the spark plug using the spark plug spanner. Fig. 131 Operate the recoil starter several times. Fig. 132 BVP 10/30...
  • Page 118 (1) of the used spark plug makes contact, tighten for another 1/8 to 1/4 turn with the spark plug spanner. Plug the spark plug socket back on. Repeat the starting procedure Ä Chapter 6.4 ‘Starting the engine’ on page 67. Fig. 134 BVP 10/30...

  • Page 119: Disposal

    Disposal Disposal BVP 10/30...

  • Page 120: Final Shut-Down Of Machine

    Ä Chapter 3.4 ‘Han- dling fuels and lubricants dling fuels and lubricants’ on page 25. Protective equipment: Working clothes Safety shoes Protective gloves Safety goggles Empty the fuel tank. Drain off engine oil. BVP 10/30...

  • Page 121: List Of Special Tools

    List of special tools List of special tools BVP 10/30...
  • Page 122 List of special tools 16 mm spark plug spanner Fig. : 16 mm spark plug spanner (example) Electronic tachometer BOMAG 079 948 99 Fig. Sirometer Measuring instrument for speed and frequency BOMAG 059 710 02 Fig. BVP 10/30...

  • Page 123: Terminology

    Lifting tackle Lifting tackle is a flexible means for lifting, such as ropes, chains, lifting belts, belt slings, round slings and detachable connection parts (e.g. shackles, hooks). The maximum permitted load bearing capacity is marked on the lifting tackle. BVP 10/30...
  • Page 124 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...
  • Page 125 www.discount-equipment.com...

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