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SEW-Eurodrive MOVIMOT performance ELV Operating Instructions Manual
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SEW-Eurodrive MOVIMOT performance ELV Operating Instructions Manual

SEW-Eurodrive MOVIMOT performance ELV Operating Instructions Manual

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*31544487_0823*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Drive Unit
®
MOVIMOT
performance ELV
Edition 08/2023
31544487/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT performance ELV

  • Page 1 *31544487_0823* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Drive Unit ® MOVIMOT performance ELV Edition 08/2023 31544487/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information........................  5 Structure of the safety notes ................... 5 ® MOVIMOT performance ELV safety notes ................  6 Target group ........................ 6 Designated use ....................... 6 Functional safety technology .................. 8 Transportation/storage.................... 8 Creating a safe working environment ................ 8 Installation/assembly..................... 11 Protective separation .................... 11 Electrical installation ..................... 11...
  • Page 4 Table of Contents Device replacement ...................... 63 Shutdown ........................ 65 Waste disposal...................... 65 Inspection and maintenance ....................  66 Inspection and maintenance intervals................ 66 Inspection and maintenance work ................ 67 ® Operating Instructions – MOVIMOT performance ELV...

  • Page 5: General Information

    General information Structure of the safety notes General information Structure of the safety notes 1.1.1 Meaning of signal words The following table shows the graduation and meaning of the signal words in the safety notes. Signal word Meaning Consequences if not observed Imminent danger Death or severe injuries  DANGER...

  • Page 6: Movimot ® Performance Elv Safety Notes

    Do not use the product as a climbing aid. 2.2.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. ® Operating Instructions – MOVIMOT...
  • Page 7 ® MOVIMOT performance ELV safety notes Designated use 2.2.2 Hoist applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: • The product is not designed for use as a safety device in lifting applications. •...

  • Page 8: Functional Safety Technology

    ® MOVIMOT performance ELV safety notes Functional safety technology 2.2.3 Restrictions of use The following applications are prohibited unless the device is explicitly designed for such use: • Use in potentially explosive areas. • Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation. •...
  • Page 9 ® MOVIMOT performance ELV safety notes Creating a safe working environment 2.5.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products. Observe the following information to avoid injuries or damage: • Before installation, check the product for external damage and replace a damaged product.
  • Page 10 ® MOVIMOT performance ELV safety notes Creating a safe working environment Toxic vapors due to heating of fluorocarbon rubber Fluorocarbon rubber is very stable and harmless under normal operating conditions and temperatures < 200 °C. However, if fluorocarbon rubber is heated to more than 300 °C, e.g.

  • Page 11: Installation/Assembly

    ® MOVIMOT performance ELV safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.

  • Page 12: Magnetic Fields

    ® MOVIMOT performance ELV safety notes Magnetic fields The fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has been disconnected from the voltage supply and no longer carries any voltage. Risk of burns: The surface temperature of the product can exceed 60 °C during opera- tion.

  • Page 13: Device Structure

    Device structure Example nameplate and type designation of the drive unit Device structure ® The MOVIMOT performance ELV drive unit is described below. The drive has elec- tronics integrated in the drive and is designed for extra-low voltage applications. Example nameplate and type designation of the drive unit ®...
  • Page 14 Device structure Example nameplate and type designation of the drive unit Shaft design Z = Solid shaft (PNZ.. and KNZ.. only) A = Shaft-mounted gear unit with hollow shaft Without code letter = Solid shaft (W.. and F.. only) Size Design A = Gear unit attachment DC compact drive...

  • Page 15: Electronics

    Device structure Electronics Electronics 3.2.1 Overview of interface modules Drive units with the following interface modules are available: Type designation Design ® PLUS DSI18A-..-L-.. (without STO function) EtherCAT , SBus DFC28A-..-L-.. (without STO function) PROFINET IO DFC38A-..-L-.. (without STO function) EtherNet/IP™, Modbus TCP ®...

  • Page 16: Example Nameplate And Type Designation Of The Electronics

    Device structure Example nameplate and type designation of the electronics 3.2.3 DFC..9, DSI..9 interface module (with STO) The following figure shows the DFC..9 interface module. : 9007238301942923 Plug connector LED displays Example nameplate and type designation of the electronics 3.3.1 Designation of the interface module The following figure shows an example of a label for the interface module.

  • Page 17: Type Designation Of The Interface Module

    Display of the current in A x 10 – Connection voltage/system voltage L = DC 48 V – Device profile T = Technology profile S = SEW-EURODRIVE system bus E = CiA402 profile Technology level/application level 00 = Standard 01 = Application level 1 02 = Application level 2 Markings ®...
  • Page 18 Device structure Markings Mark Definition The waste disposal of this product is performed in compliance with the WEEE Directive 2012/19/EU. The UKCA mark states compliance with British guidelines. 3.5.1 FS logo description The FS logo on the nameplate is based on the combination of safety-related compo- nents that is installed.

  • Page 19: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation: 1. Disconnect the device from the power supply with suitable external measures be- fore you start working on the device and secure it against unintentional reconnec- tion to the voltage supply.

  • Page 20: Installing The Drive

    Use appropriate measures to secure the screws and prevent them from coming loose. A chemical thread locking compound, for example, is suitable here. • Use self-tapping screws according to DIN  7500 for fastening. SEW-EURODRIVE ® recommends screw connections consisting of Taptite 2000 screws.
  • Page 21 Mechanical installation Installing the drive • If you undo and reconnect the screw connection, you can also use a standard met- ric screw. In this case, replace the thread locking compound to ensure the connec- tion is as strong as it was previously. •...
  • Page 22 Mechanical installation Installing the drive Determining the screw length A minimum screw length s is required to ensure the motors are mounted securely. The maximum permissible screw length s prevents any damage to the motor. Minimum screw length s = E  + x min ...

  • Page 23: Installing The Drive Unit

    Mechanical installation Installing the drive unit Installing the drive unit 4.5.1 Installation conditions and minimum clearance Minimum installation clearance of the interface module Observe the minimum installation clearance (see following figure) to ensure un- hindered air convection. Sufficient room for the removal of the interface module as well as for the installation technology is required in the Y direction.
  • Page 24 Mechanical installation Installing the drive unit 4.5.4 Rotating the interface module The interface module is positioned according to the customer's order. To change the positions of the connectors, the interface module can be rotated by 180°. Removing the interface module Remove the interface module as follows:  WARNING! Risk of burns due to hot surfaces.
  • Page 25 Mechanical installation Installing the drive unit 37159993483 The following figure shows the position of the interface module in position "X". X1650 X5137 X4233_1 X4233_2 DFC20A-0025-503-A-T00-000 PROFINET-STO MAC ID:54 E4 3A 2D B6 0 Digital Services 18014436165716491 The following figure shows the interface module rotated by 180° in position "2". 18014436165719819 ®...
  • Page 26 Mechanical installation Installing the drive unit Installing the interface module 1. Place the interface module on the motor. Take care that you do not tilt the inter- face module and that the plug-in connections are properly closed. 37160008075 Retaining screws 2.

  • Page 27: Electrical Installation

    Electrical installation Installation instructions Electrical installation Installation instructions 5.1.1 Connecting the voltage supply Observe the following notes when connecting the voltage supply: • The supply voltage of the device must correspond with the data of the voltage source. • Dimension the cable cross section according to the input current I for rated N DC PDS power (see product manual, chapter "Technical data").
  • Page 28 Electrical installation Installation instructions Installation with HF litz Recommendation: Installation with solid wire connection wire Installation with forked cable lug Permitted for cross sections up to max. 2.5 Permitted for all cross sections 1) Forked cable lug suitable for M5 screws 5.1.4 Installation with protective separation ®...

  • Page 29: Cable Routing

    Electrical installation Cable routing 5.1.5 Protection devices • The units come equipped with integrated protection devices against overload. • The power contactor of the voltage supply must be realized through external over- load devices. • The relevant standards must be observed concerning the cable cross section, the voltage drop, and the type of routing that is used.
  • Page 30 Electrical installation Plug connectors Suitable connection cables are M12 cables with push-pull interlocking according to standard IEC 61076-2-010 or standard connection cables with M12×1 standard thread according to standard IEC 61076-2-101. M12 connection cables with segmented thread are not recommended for permanent connection to the interface module because no stable interlocking is guaranteed.
  • Page 31 Electrical installation Plug connectors 5.3.3 Plug connector positions on the DFC..9. interface module. The following figure shows the connections on the DFC..9. interface module: X5510 X1650 X5137 X4233_1 X4233_2 X1650 X5137 X4233_1 X4233_2 DCA-DFC29A-xxxx-L-T PROFINET MAC ID:54 E4 3A 2D B6 09 Digital Services X4142 18014435669460875...
  • Page 32 Electrical installation Plug connectors Assignment Contact Function 0V24/N1 0V24 reference potential/N1 (for backup mode) +48V/L2 DC 48 V connection/L2 Functional earth ® Operating Instructions – MOVIMOT performance ELV...
  • Page 33 Electrical installation Plug connectors Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 5 × 2.5 mm JZ-500 28114345 DC 60 V M12, 5‑pin, M12, 5‑pin,...
  • Page 34 Electrical installation Plug connectors Connection of the cable with open end at connection X1650 The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117786, 28117794 Prefabrication Open cable end Description Prefabricated plug connector Con- Identi-...
  • Page 35 Electrical installation Plug connectors X4142: Engineering interface The following table shows information about this connection: Function Engineering interface (CAN) Connection type M12, 5‑pin, female, B‑coded, color: black Pin assignment Assignment Contact Function Res. Reserved 24V_OUT DC 24 V auxiliary output 0V24_OUT 0 V 24 reference potential CAN_H CAN High connection CAN_L...
  • Page 36 Electrical installation Plug connectors Connection cables INFORMATION Use SPEEDCON plug connectors only for limited use in a clean and dry environment The following table shows the cables available for this connection: Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to interface adapter USM21A: 3.0 m...
  • Page 37 Function Transmit line (+) Receive line (+) Transmit line (-) Receive line (-) SEW-EURODRIVE recommends using industrial Ethernet cables CAT 5e, 4-core for this connection. Connection cable INFORMATION SEW‑EURODRIVE does not offer prefabricated cables for this type of plug con- nector.
  • Page 38 Function Transmit line (+) Receive line (+) Transmit line (-) Receive line (-) SEW-EURODRIVE recommends using industrial Ethernet cables CAT 5e, 4-core for this connection. Connection cable INFORMATION SEW‑EURODRIVE does not offer prefabricated cables for this type of plug con- nector.
  • Page 39 Electrical installation Plug connectors X5137: Digital inputs/output The following table provides information about this connection: Function Digital inputs/output Connection type M12, 5‑pin, female, A‑coded, color: black Pin assignment Assignment Contact Function +24V DC 24 V sensor supply/actuator supply DI01 Sensor input DI01 0V24_OUT Reference potential for sensors DIO01...
  • Page 40 Electrical installation Plug connectors X5510: STO SIL2 WARNING No safety-related deactivation of the device. Severe or fatal injuries. • You may only jumper the STO connection with 24 V when the device is not used to fulfill any safety functions. The following table shows information about this connection: Function Connection for Safe Torque Off (STO PLd) Connection type...
  • Page 41 Electrical installation Plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 42 Electrical installation Plug connectors Connection of the cables with open end at connection X5510 ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28110943 Prefabrication Open cable end Description Prefabricated plug connector Conductor Identifi-...
  • Page 43 Electrical installation Plug connectors igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28111001 Prefabrication Open cable end Description Prefabricated plug connector Conductor Identifi- Prefabric- Signal Contact color/ cation ation core cross section –...

  • Page 44: Connection Variants Functional Safety

    Electrical installation Connection variants functional safety Connection variants functional safety 5.4.1 Connection via M12 plug connector X5510 For further information on the connection of X5510, refer to chapter "Electrical installa- tion" > "Assignment of optional plug connectors". Pin assignment Delivery state In the delivery state, plug connector X5510 is not connected, this means the STO in- put is active.
  • Page 45 Electrical installation Connection variants functional safety Observe the following notes: • The supply voltages 0V24_OUT and 24V_OUT must not be used to supply the ex- ternal safety device. • This connection variant (example 2) is only permitted if a fault can be excluded for the cable between the drive unit and the external safety device.
  • Page 46 Electrical installation Connection variants functional safety STO group disconnection, 2-channel, sourcing/sinking output X5510 F_STO_M F-DO_M F_STO_P F-DO_P X5510 F_STO_M F_STO_P 37583057803 [1] Drive unit [2] Y distributors (2 × male, 1 × female): M12, 5-pin, shielded, A-coded [3] External safety device STO jumper plug WARNING Safe disconnection of the device is not possible when the jumper plug is used.

  • Page 47: Pc Connection

    Electrical installation PC connection PC connection Connect the PC to the drive unit before you start the engineering software ® MOVISUITE You have several options to connect a PC to the drive unit. INFORMATION For further information, refer to the product manual. ®...

  • Page 48: Startup

    Startup Startup notes Startup Startup notes Perform the following steps before startup:   WARNING!  Faulty device behavior due to incorrect device setting. Severe or fatal injuries. Observe the following information. ð Always have the installation carried out by trained specialists. ð...

  • Page 49: Startup Procedure

    Startup Startup procedure Required software: ® • MOVISUITE standard engineering software from SEW‑EURODRIVE Startup procedure ® Perform startup of the devices using the MOVISUITE engineering software of SEW‑EURODRIVE. 25882306443 The startup procedure is divided into segments. The following steps illustrate an ex- ample of the startup procedure for an device.
  • Page 50 Startup Startup procedure PI configuration • Advanced PI configuration • FCB 05 Speed control Drive functions • FCB 06 Interpolated speed control • FCB 09 Positioning • FCB 10 Interpolated position control • FCB 12 Reference travel • FCB 01 Output stage inhibit Advanced drive functions •...

  • Page 51: Startup Using The Cbg21A Or Cbg22A Keypad

    Startup Startup using the CBG21A or CBG22A keypad Step Startup step Finished Configure the process data (PD). ® Configure the software modules (MOVIKIT Test the drive unit/application. Startup using the CBG21A or CBG22A keypad Using the CBG21A or CBG22A keypad, startup can be performed intuitively guided by the symbols and functions of the color display.

  • Page 52: Operation

    Operation Operation INFORMATION For further information, refer to the product manual. ® Operating Instructions – MOVIMOT performance ELV...

  • Page 53: Service

    Service Failures of the mechanical drive Service NOTICE Improper work on the drive units can result in damage. Damage to property. • Make sure that the drives from SEW‑EURODRIVE are repaired by qualified per- sonnel only. • Consult SEW‑EURODRIVE SERVICE. Failures of the mechanical drive 8.1.1 Motor malfunctions...

  • Page 54: Resetting Fault Messages

    Service Resetting fault messages 8.1.2 Brake malfunctions The following table shows fault diagnostics options for malfunctions of the brake: Fault Possible cause Measure • Replace electronics Brake does not re- Electronics defective lease • Replacement of the electron- ics by SEW‑EURODRIVE Service or a specialist trained by SEW‑EURODRIVE Max.

  • Page 55: Description Of Status And Operating Displays

    Service Description of status and operating displays Description of status and operating displays 8.3.1 PROFINET LED displays The following figure shows the LEDs of the PROFINET design: X1650 X5137 X4233_1 X4233_2 DCA_DFC29A-xxxx-L-T PROFINET MAC ID:54 E4 3A 2D B6 09 18014435669470603 [1] "DRIVE"...
  • Page 56 Service Description of status and operating displays ® PLUS 8.3.3 EtherCAT /SBus LED displays The following figure shows the LEDs of the EtherCAT® design: X1650 X5137 X4233_1 X4233_2 DCA_DSI19A-xxxx-L-E EtherCAT MAC ID:54 E4 3A 2D B6 09 18014436120325003 [1] "DRIVE" status LED [3] "RUN"...
  • Page 57 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Green Device enabled, but condition The output stage is enabled. – manual operation/local mode Flashing slowly, The motor is in operation. 0.5 Hz Green Device enabled, but current The drive is at the current Reduce the load.
  • Page 58 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Ground fault For possible mea- sures, refer to Flashing, 1 Hz Line fault chapter "Fault table". DC link fault 1, 2, 3 Speed monitoring fault 1, 2, 5, 6, 9, 10 Control mode fault 1, 3 – 11 Data Flexibility fault...
  • Page 59 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code 1, 2 Output stage monitoring fault Contact SEW‑EURODRIVE Steady light DC link fault Service. 3, 4, 8 Control mode fault 2, 99 Data Flexibility fault 7, 8 Temperature monitoring fault 1, 3, 6, 7, 8, 9, 11,...
  • Page 60 Service Description of status and operating displays LEDs "L/A" IN The following table describes the display functions of the "L/A" IN LED: Meaning ® PLUS Green There is an Ethernet connection to the EtherCAT /SBus interface IN without bus activity. Illuminated ®...
  • Page 61 Service Description of status and operating displays Meaning Measure Green Reserved – Flashing • Observe the instructions in chapter The device has detected an internal fault. "Fault table". Illuminated 8.3.6 Bus-specific LEDs for EtherNet/IP™ and Modbus TCP "NS" LED The following table describes the display functions of the "NS" LED: Meaning Measure –...
  • Page 62 Service Description of status and operating displays "MS" LED The following table describes the display functions of the "MS" LED: Meaning Measure • Check the voltage supply. – The voltage supply of the signal electronics is missing. Green The device has not been configured yet. •...

  • Page 63: Device Replacement

    Service Device replacement Meaning Green "SAFE_OPERATIONAL" state Flashing (1 Hz) Mailbox and process data communication is possible. Safety-related output signals are not output. Green "OPERATIONAL Mode" state Illuminated Mailbox and process data communication is possible. "ERR" LED The following table describes the display functions of the "ERR" LED: Meaning No error The interface is in operating state.
  • Page 64 Service Device replacement WARNING Risk of burns due to hot surfaces. Serious injuries. • Let the devices cool down before touching them. 8.4.2 Interface module replacement Replace the interface module as follows: 1. Observe the safety notes. 2. Undo the screws and remove the interface module from the motor, see chapter "Rotating interface module",...

  • Page 65: Waste Disposal

    Service Shutdown Shutdown WARNING Risk of burns due to hot surfaces. Serious injuries. • Let the devices cool down before touching them. To shut down the unit, de-energize the unit using appropriate measures. Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations.

  • Page 66: Inspection And Maintenance

    Inspection and maintenance Inspection and maintenance intervals Inspection and maintenance Inspection and maintenance intervals INFORMATION The amount of wear depends on many factors and may be high. The system manu- facturer must calculate the required inspection/maintenance intervals individually in accordance with the project planning documents. The following factors may lead to shorter inspection and maintenance intervals: •...

  • Page 67: Inspection And Maintenance Work

    Inspection and maintenance Inspection and maintenance work 9.1.3 Interface module The following table shows the inspection intervals for the interface module: Time interval Activity Design When the interface module is When the interface module is Specialists at customer site opened after an operating period opened after an operating period of ≥ 6 months of ≥ 6 months, the seal between...
  • Page 68 Inspection and maintenance Inspection and maintenance work Perform the following steps before any inspection or maintenance work: 1. Disconnect the device from the power supply with suitable external measures be- fore you start working on the device and secure it against unintentional reconnec- tion to the voltage supply.
  • Page 69 Inspection and maintenance Inspection and maintenance work 9.2.4 Replacing the seal between the connection box and the interface module You will require a screwdriver for this to unscrew the interface module as well as a wrench SW 5.5. Spare part kit The seal is available as a spare part from SEW‑EURODRIVE.
  • Page 70 Inspection and maintenance Inspection and maintenance work 2. Undo the screws of the interface module and remove it. 39046241803 ® Operating Instructions – MOVIMOT performance ELV...
  • Page 71 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 72 Inspection and maintenance Inspection and maintenance work 4. Remove the old seal completely from the motor. 37315719691   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the motor and interface module.
  • Page 73 Inspection and maintenance Inspection and maintenance work 6. Place the new seal on the motor and fix it with the retaining cams. Installation is fa- cilitated if you follow the illustrated order. 37315743499 7. Place the interface module back on the motor and secure it. ð...
  • Page 74 Inspection and maintenance Inspection and maintenance work 39046247307 ® Operating Instructions – MOVIMOT performance ELV...
  • Page 80 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...