SICK CLV 41 Series Operating Instructions Manual
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SICK CLV 41 Series Operating Instructions Manual

SICK CLV 41 Series Operating Instructions Manual

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C L V 4 1 x B a r C o d e S c a n n e r
S t a n d a r d l i n e

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Summary of Contents for SICK CLV 41 Series

  • Page 1 C L V 4 1 x B a r C o d e S c a n n e r S t a n d a r d l i n e...
  • Page 2 This appliance meets FCC class B, subject to the FCC-regulations, paragraph 15. Remark: To meet the FCC-regulations, the cables have to shielded including connections from shielding to the connector casings. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 3: Table Of Contents

    16. Reading field diagrams .................... 38 17. Technical data ......................41 18. Dimensioned diagrams .................... 42 19. Overview: supplementary technical documentation ........43 20. Index ..........................44 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 4: Intended Use

    3. System requirements The following are required to set up and operate the CLV: • a SICK AMV 40-011 Connection Module (no. 1 017 132) or AMS 40-013 (no. 1 017 135) Alternatively, an external power supply unit with an output voltage of 4.5 ... 30 V DC to IEC 742 (functional extra-low voltage) and min.

  • Page 5: Design

    ESULT UTPUTS card of the operating interface. EVICE ONFIGURATION In these operating instructions, it is assumed that the beeper is operated with the default settings. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 6: Function Of The Leds

    SensorGND Common ground (all inputs) black/white – – Shield white/green 1) Cable with 15-pin D Sub HD socket and open cable end Table 3 © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 7: Supply Voltage

    (pins 1 and 5) must be at least 0.09 mm Use cable no. 6 010 137 (open wire ends) to connect the CLV. See Table 3 for wire color assignment 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 8: Connecting The Pc To The Clv

    PC only). The PC is disconnected from the CLV when the switch is set to HOST Ø Switch on the PC and AMV/AMS © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 9: Connecting The Interfaces

    3 m RS 422/485 max. 38 400 bits/s max. 1 200 m max. 57 600 bits/s max. 500 m 1) with appropriate line termination Table 5 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 10 If an external sensor (e.g. photoelectric switch, switch) is to notify the CLV of the presence of a conveyor object, the following steps must be performed: Ø Connect the sensor to the CLV as shown in Fig. 5 © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 11 Jumper can be set in the AMV/S 40. as Sensor 1 (see Table 7) Fig. 6. Connection of Sensor 2 input for teaching in match code 1 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 12 Configuration of Result 2 (pin 13/terminal 13) and Result 3 (pin 3/terminal 3): as Result 1 output Fig. 7. Connection example: Result 1 output © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 13: Assembly 9.1 Securing The Clv

    The alignment between the CLV and line or raster scanner depends on the application. The basic alignment between the two scanning methods and the conveyor object is shown in Fig. 9. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 14 Ø The CLV with lateral light emission (b) must be mounted flush so that the scan line is emitted at an angle less than 105° relative to the housing. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 15: Mounting The Polling Reflector

    In Reflector Polling pulse mode, the CLV activates the laser diode with every 20th scan and checks whether it detects the reflector: - if the reflector is still detected, the CLV repeates the procedure after the 20th scan 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 16 Ø Choose the external sensor as the trigger source via the S field under ENSOR NPUT on the D card of the user interface and then EADING ULSE EVICE ONFIGURATION download the parameters to the CLV © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 17: Power On And Setup

    3. The CLV can now be operated with the modified code configuration! The code type presented to the CLV is then evaluated 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 18: Default Settings

    TIP: You can call up the entire default settings from the CLV Setup program as follows: Ø Choose F in the F menu or ACTORY EFAULTS Ø Click the symbol. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 19: Profile Programming

    (free-running). The CLV does not output any reading results during profile programming and does not respond to an external reading pulse. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 20 Returns the host interface parameters to the original values Table 12 TIP: The function of the individual parameters is explained in the online CLV Setup Help. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 21 Print out the profiles using the P menu option in the RINT ROFILES menu ROFILES Save the modified parameter set to a new configuration file (*new.scl) Table 14 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 22: Autosetup (Code Configuration)

    1, (free-running mode). reading pulse is triggered automatically Table 15 © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 23: Parametrization With The Clv Setup Software

    PC. You can save this data permanently to a configuration file (*.scl) on the PC using the S command in the F menu. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 24 To view the active CLV parameter set and change it via the configuration cards, you must first either Ø transfer (upload) it from the CLV to the PC or Ø open the active configuration file (*.scl) on the PC. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 25 To prevent several browser windows from being opened, we recommend that you TIP: use the ALT + TAB keys in Windows to switch quickly between the CLV Setup and CLV Setup Help applications. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 26 We recommend that you only activate those codes that are actually relevant in order to enhance the reading reliability with fast applications. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 27 CLV. Note: The program “CLV-Setup Help” describes the functionality and the allowed values of the parameters. Call “CLV-Setup Help” by pressing “F1”. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 28: Operating Modes/Functions

    Ø Click the terminal mode P on the right of the screen (Fig. 17) ERCENT Fig. 16. Percentage Evaluation in the T option of the user interface ERMINAL © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 29 (e.g. error query) and can be used to configure special device. To call the function, choose the P command in the V menu or in the ARAMETERIZE menu if the CLV is connected. ERMINAL 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 30: Transferring The Application-Specific Parameter Set

    CLV (see Section 8.4 Connecting the PC to the CLV). In the following section, it is assumed that the new CLV is using the default settings. © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 31: Disassembly And Environmentally-Friendly Disposal Of The Clv

    • The electronic modules and connection cables can be easily removed. However, they must not be disposed of as domestic waste but rather sent to a suitable plant for treatment as problem waste. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 32: Troubleshooting

    • a multimeter for measuring voltage and current values • a PC with the CLV Setup software • an RS 232 data connection cable, e.g. no. 2 020 319 from SICK We recommend that you perform the troubleshooting measures in the following order.
  • Page 33 7. The scan line should strike bar 7. Optimize CLV alignment. 7. CLV is in total reflection code at a skew of approx. 15° See Section 9.1 Table 20 (contd) 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 34 10 s ? occurs again: contact the SICK Service department CLV outputs status ST=3 in Reading mode. (If ST is enabled for the separtor) Table 20 (contd) © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 35 CLV): check volume not acknowledged by volume: OFF) setting under R beeper. ESULT UTPUT on the D EVICE ONFIGURATION card Table 20 (contd) 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 36: Maintenance

    Please contact the SICK Service department: • Through your local SICK subsidiary or branch office; the address and telephone number are provided in the frame on the rear of these Operating Instructions Please contact the SICK Service department first before sending in the device! 13.

  • Page 37: Scannable Bar Codes (Samples)

    (not included in the scope of delivery) must be attached to the machine near the laser emission aperture. 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 38: Reading Field Diagrams

    Raster scanner with front light emission: raster height 15 mm (8 lines) at a reading distance of 200 mm Fig. 19. Reading ranges and scanning frequency characteristic field of the CLV 410 © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 39 Raster scanner with front light emission: raster height 15 mm (8 lines) at a reading distance of 200 mm Fig. 20. Reading ranges and scanning frequency characteristic field of the CLV 412 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 40 CLV 414 optimised for short reading distances (front light emission): 0.2 mm • 0.2 mm code: Print ratio Reading distance [mm] Fig. 21. Reading ranges of the CLV 414 © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 41: Technical Data

    0 ... +40 °C/ -20 ... +70 °C Max. rel. humidity 90%, non-condensing 1) Reading interval: time window for code evaluation generated internally by reading pulse Table 23 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 42: Dimensioned Diagrams

    Line/raster scanner with front light emission: 6 mm deep Line/raster scanner with lateral light emission: 6 mm deep All values in mm Fig. 22. Dimensions of the CLV 41x © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 43: Overview: Supplementary Technical Documentation

    AMV/AMS 40 Connection Module AMV 100/200 Operating Instructions Detailed description of CLV connection 8 008 879 to the host/PLC/sensor via the AMV 100/200 Connection Module Table 24 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...

  • Page 44: Index

    Reading field diagrams ..38 - Default settings ..... 10 Reading mode ......28 - Temp. default settings ..19 Repair ..........36 Replacing the device ..... 30 © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...

  • Page 45: I982/08-00 © Sick Ag • Auto Ident • Germany • All Rights Reserved

    CLV 41x Bar Code Scanner Operating Instructions 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 46 CLV 41x Bar Code Scanner Operating Instructions © SICK AG • Auto Ident • Germany • All rights reserved 8 008 224/I982/08-00...
  • Page 47 CLV 41x Bar Code Scanner Operating Instructions 8 008 224/I982/08-00 © SICK AG • Auto Ident • Germany • All rights reserved...
  • Page 48 Phone +44 17 27-83 11 21 Phone +1(952) 941-6780 +44 17 27-85 67 67 +1(952) 941-9287 Representatives and agencies in all major industrial countries. SICK AG · Auto Ident · Nimburger Straße 11 · 79276 Reute · Germany · http://www.sick.de...

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