SICK CLV620 Operating Instructions Manual

SICK CLV620 Operating Instructions Manual

Clv62x series
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O P E R A T I N G I N S T R U C T I O N S
CLV62x

Bar code scanner

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Summary of Contents for SICK CLV620

  • Page 1: Bar Code Scanner

    O P E R A T I N G I N S T R U C T I O N S CLV62x Bar code scanner...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐...
  • Page 3: Table Of Contents

    Pin allocation of the connections............Connection diagrams................Wiring interfaces..................Commissioning.................. 41 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 4 14.3 Certification in accordance with UL60950..........14.4 Dimensional drawings................14.5 Abbreviations used................... O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 5: About This Document

    … indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 6: Further Information

    Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 7: Safety Information

    (PLC) for further coordinating processing. SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.
  • Page 8: Modifications And Conversions

    Modifications and conversions to the device may result in unforeseeable dangers. Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation.
  • Page 9: Hazard Warnings And Operational Safety

    The device complies with laser class 2. The entire reading window is a laser output aperture. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 10 In the default setting, laser timeout is deactivated. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 11: Switching Off The Device

    Repairs Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐ lidate any warranty claims against SICK AG. 8011965/ZL27/2017-06-09/COMAT | SICK...
  • Page 12: Product Description

    2: Ethernet, RS-232, RS-422/485, CAN, digital input 3: Ethernet, RS-232, RS-422/485, CAN, digital IOs O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 13 Both versions also feature a CAN interface and the appropriate number of digital switching inputs and outputs depending on the design of the electrical connection. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 14: Product Characteristics

    Reference point for reading distance (housing edge) from device to object O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 15 For views and dimensions of the devices with connecting cable (standard version), "Dimensional drawings", page 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 16 Interfaces to external O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 17 Digital switching input 1, e.g., for connecting a read cycle sensor à Supply voltage V á 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 18 Alternatively, a command triggers the read process via a data interface or the SICK SENSOR network. In auto pulse mode, the device internally generates the reading gate itself with an adjustable clock ratio.
  • Page 19 Alternatively, configuration can be done via GSD file (Ethernet version/PROFINET). 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 20: Transport And Storage

    For storage periods of longer than 3 months, check the general condition of all ■ components and packaging on a regular basis. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 21: Mounting

    2 M5 screws. The maximum screw in depth in the device is 5 mm from the hous‐ ■ ing surface 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 22: Mounting Location

    The screws are used for mounting the device on a mounting device supplied by the user. Screw length is dependent on the mounting base (wall thickness of the bracket). When using an optional SICK bracket, the screws for mounting the device are included with delivery.
  • Page 23 Max. 30° Pitch β Max. 45° Skew γ Max. 45° 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 24: Mounting The Device

    Figure 12: Example for the counting direction and RA value determination Mounting the device O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 25: Mounting Of External Components

    If the device is triggered via an external read cycle sensor (photoelectric retro-reflective sensor), then the sensor must be mounted in the vicinity of the device. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 26 MOUNTING NOTE A large selection of photoelectric sensors and accessories (brackets, connecting cables) can be found at www.sick.com. b < a b < a Figure 13: Bar code at the end or start of the piece goods The mounting location of the device is dependent on the distance a from the bar code to the front object edge.
  • Page 27: Electrical Installation

    Always rotate the connector unit in the direction of the display LEDs. ■ 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 28: Prerequisites For The Safe Operation Of The Device In A System

    If necessary: low-impedance and current-carrying equipotential bonding between ■ areas with different ground potentials O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 29 EN 60950-1. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 30 Shielded electrical cable Device Voltage supply Grounding point 3 Insulated mounting O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 31: Wiring Notes

    Digital switching input (function adjustable, e.g. external reading cycle) Ground RD+ (RS-422/485) Host interface (receiver) 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 32 AUX interface (receiver) SensGND Sensor 1 switching input ground O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 33 Digital switching input (external reading cycle) – – – – 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 34: Connection Diagrams

    (incremental encoder) Start/Stop reading sensor (e.g., photoelectric sensor) â O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 35 (incremental encoder) Start/Stop reading sensor (e.g., photoelectric sensor) â 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 36: Wiring Interfaces

    Additional 0.5 W output power when using the optional CMC600 parameter mem‐ ory module in the corresponding connection modules O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 37 DIN VDE 0100 (part 430) • DIN VDE 0298 (part 4) and/or DIN VDE 0891 (part 1) The infeed of the supply voltage is carried out using a SICK connection module or the customer's voltage supply. 6.6.2 Wiring data interfaces Wiring Ethernet interface Connect the device to the Ethernet connection of the PC via the adapter cable.
  • Page 38 | ≤ 32 V; 0.7 mA ≤ |I | ≤ 5 mA O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 39 −1.5 V) ≤ V ≤ V at I ≤ 100 mA 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 40 This avoids the display of incorrect voltage values/output states. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 41: Commissioning

    Administrator rights may be required on the PC to install the software. Start the “SOPAS ET” program after completing the installation. Path: Start > Programs > SICK > SOPAS ET Engineering Tool > SOPAS. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 42: Initial Commissioning

    To prevent interference reflections, arrange the device as close to being plane-par‐ allel to the object surface as possible. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 43: Fine Adjustment And Further Configuration

    To do this, the device hides half of the scan line. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 44 Test and, if necessary, modify the specified settings when operating the system under real conditions. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 45: Operation

    These are also for the triggering of device functions (e.g. reading). Docu‐ ments on the commando strings can be obtained from SICK on request. Centrally by the PROFINET controller via PROFINET using the GSD configuration.
  • Page 46: Maintenance

    The type of screen material used in the reading window can be found on the type label (see "Type code", page 12). O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 47 MAINTENANCE NOTE Static charge causes dust particles to adhere to the reading window. This effect can be avoided by using an anti-static cleaning agent in combination with the SICK lens cloth (can be obtained from www.sick.com). Cleaning procedure: CAUTION Optical radiation: Laser class 2 The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐...
  • Page 48 Figure 30: Cleaning the external optical sensors (read pulse encoder) O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 49: Troubleshooting

    Information ■ Warning ■ Fault ■ Critical fault ■ 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 50: Replacing The Device

    10.4.2 Returns Do not dispatch devices to the SICK Service department without consultation. NOTE To enable efficient processing and allow us to determine the cause quickly, please include the following when making a return: Details of the contact person ■...
  • Page 51: Customer Service

    The device cannot be repaired by the user in order to restore functionality after a fail‐ ure. Interrupting or modifying the device will invalidate any warranty claims against SICK However, rapid replacement of a device by the user is possible, see "Replacing the...
  • Page 52: Decommissioning

    Separate the recyclable materials by type and place them in recycling containers. O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 53: Technical Data

    Reading interval: The time window generated internally by the reading cycle for code detection and evalu‐ ation 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x...
  • Page 54: Interfaces

    Ethernet version only Function: Host, AUX Data transmission rate: 10/100 Mbit/s, half/full duplex Protocol: TCP/IP, Ethernet/IP, PROFINET Single Port Function: SICK CAN sensor network (master/slave, multiplexer/server) Data transmission rate: 20 kbit/s ... 1 Mbit/s Protocol: CSN (SICK CAN sensor network), CANopen PROFINET...
  • Page 55: Ambient Data

    2,000 lx, on bar code Bar code print con‐ ≥ 60% trast (PCS) 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 56: Dimensional Drawings

    Reference point for reading distance (housing edge) from device to object O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 57: Reading Field Diagrams

    Ambient light < 2,000 lx Good read rate > 75% 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 58 0.50 mm (19.7 mil) / 1 000 Hz d: 1.00 mm (39.4 mil) / 1 200 Hz Figure 33: Reading field diagram CLV620, mid range, reading window on front Reading field height in mm (inch) Reading distance in mm (inch) The depth of field is reduced by approx.
  • Page 59 0.20 mm (7.9 mil) b: 0.35 mm (13.8 mil) c: 0.50 mm (19.7 mil) d: 1.00 mm (39.5 mil) Figure 35: CLV620 characteristic curve field scanning frequency, mid range, reading window on front Scanning frequency in Hz 8011965/ZL27/2017-06-09/COMAT | SICK...
  • Page 60 Reading distance in mm (inch) Resolution / scanning frequency O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 61 Reading distance in mm (inch) Resolution / scanning frequency 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 62 O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 63 Reading distance in mm (inch) Resolution / scanning frequency 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 64 O P E R A T I N G I N S T R U C T I O N S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK Subject to change without notice...
  • Page 65: Accessories

    Accessories and where applicable mounting information can be found online at: www.sick.com/CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 66: Annex

    Guideline PROFINET Part 2: Network Components”. You can find the document in the “Downloads” area under: • www.profibus.com 14.1.5 Notes on installing the SICK bar code scanner into a PROFINET network For 1-port devices, these include: • LLDP (neighborhood detection) •...
  • Page 67: Eu Declaration Of Conformity / Certificates

    • Bar code scanner IP 65 enclosure rating not checked by UL. 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 68: Dimensional Drawings

    Rich Text Format (standardized document format with format description) Secure Digital SMART SICK Modular Advanced Recognition Technology SOPAS-ET SICK Open Portal for Application and Systems Engeneering Tool (PC soft‐ ware for Windows for the configuration of the device) Progammable Logic Controller TCP/IP Transmission Control Protocol/Internet Protocol...
  • Page 69 ANNEX 8011965/ZL27/2017-06-09/COMAT | SICK O P E R A T I N G I N S T R U C T I O N S | CLV62x Subject to change without notice...
  • Page 70 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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