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Instructional Manual March 2008
interranger
DPS300

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Summary of Contents for Siemens interranger DPS300

  • Page 1 Instructional Manual March 2008 interranger DPS300...
  • Page 2: Safety Guidelines

    1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs.smpi@siemens.com • For a selection of Siemens Milltronics level measurement manuals, go to: Level Measurement www. siemens.com/processautomation. Under Process Instrumentation, select and then go to the manual archive listed under the product family.
  • Page 3: Table Of Contents

    Electronics......................5 Programmer ......................6 Transducer ......................6 Options .........................7 Cable ........................8 Introduction......................9 About This Manual....................9 About The InterRanger DPS300 .................10 Important InterRanger DPS300 Features ............13 Programmable Features ..................14 As a System .......................15 Application Planning ....................16 Circular Clarifiers ....................16 Rectangular Clarifiers ..................18 Application Example....................22 Installation......................24...
  • Page 4 Transmit Pulse ....................95 Echo Processing ....................96 Distance Calculation ..................97 Sound Velocity ....................97 Scanning......................97 Volume Calculation .................... 97 Communication Support..................98 Maintenance ......................102 Troubleshooting Guide ..................103 DEFAULT PARAMETER SETTINGS ..............106 Programming Charts................... 107 InterRanger DPS300 7ML19981BC01...
  • Page 5: Specifications

    ! 0.1% resolution ! 0-20 or 4-20 mA, scalable ! 750 Ω, isolated, 30 V rms * program range is defined as the empty distance to the face of the transducer (P006) plus any range extension (P801). 7ML19981BC01 InterRanger DPS300...
  • Page 6: Programmer

    Weight: ! 150 g (0.3 lb) Transducer Model: ! Echomax® XCT-12 ! 30 ° Beam angle: (in water) ! 1 to 30m (3.3 to 99’) Range: Refer to the associated instruction manual for wiring only (not installation). InterRanger DPS300 7ML19981BC01...
  • Page 7: Options

    ! railings, typically 50mm dia. pipe or less, 2 rails spaced 432 to 610mm (17 to 24”)apart on centre Temperature: ! -40 to 80°C (-40 to 176°F) Construction: ! epoxy coated aluminum, with stainless steel hardware Weight: ! 6.5 kg (15 lbs) 7ML19981BC01 InterRanger DPS300...
  • Page 8: Cable

    ! Belden 8770, shielded / twisted pair, 18 AWG (0.75mm ) or equivalent Maximum separation 15 m (50 ft) RS-485 Link: ! Belden 8770, shielded / twisted pair, 18 AWG (0.75mm ) or equivalent Maximum separation 1,200 m (4,000 ft) InterRanger DPS300 7ML19981BC01...
  • Page 9: Introduction

    INTRODUCTION About This Manual This instruction manual provides information specific to the InterRanger DPS300 (Dual Point Sludge) monitoring system. introduces installers and operators to the DPS300, Introduction with brief descriptions of key features. provides a step by step procedure to install the Installation DPS300.
  • Page 10: About The Interranger Dps300

    About The InterRanger DPS300 Note: • The InterRanger DPS300 is to be used only in the manner outlined in this instruction manual. • This product is intended for use in industrial areas. Operation of this equipment in a residential area may cause interference to several frequency based communications.
  • Page 11 • Dolphin allows programming either through the portable ComVerter and infrared link or hardwired via the RS-232/485 communication port. ® • SmartLinx provides protocol specific hardware and software for interface with popular industrial communication systems. 7ML19981BC01 InterRanger DPS300...
  • Page 12 DPS300 Communication Overview Plant-wide control system network SmartLinx® 0/4—20mA (PLC or DCS) RS-232 or 485 (local) Bipolar current loop (remote) RS-232 or 422 InterRanger DPS300 7ML19981BC01...
  • Page 13: Important Interranger Dps300 Features

    Important InterRanger DPS300 Features Fixed Features Corrosion resistant, dust and liquid tight. Enclosure: Large digits for Reading and programming value Backlit LCD: displays. Illuminated LCD insures readability under all lighting conditions. Custom Graphic Symbols for continuous indication of operating conditions.
  • Page 14: Programmable Features

    8 functions including level, rate of change, pump Relays: control, temperature and more. Fixed or independent on/off setpoints Based on level, space, or distance. mA outputs: 4 range selections, 0-20, 4-20, 20-0, or 20-4 mA. Adjustable range and over-range limits. InterRanger DPS300 7ML19981BC01...
  • Page 15: As A System

    DPS300 System Integration • Assemble the transducer to the Siemens Skimmer Guard if provided. Otherwise install directly to your conduit with a ¾” to 1” NPT or BSP reducer. Refer to the Skimmer Guard section for dimension and assembly details. Refer to the XCT-12 manual for connection and wiring details only.
  • Page 16: Application Planning

    Most circular tanks have a catwalk that extends into the centre of the tank, usually with 2" (51 mm) or similar, tubular railings. These railings are the recommended mounting location for the InterRanger™. The Siemens Mounting Assembly is available to locate the transducer in this location. Inlet This is where the wastewater flows into the tank.
  • Page 17 In circular tanks, the skimmer and scraper are often connected to the same rotating mechanism radiating from the centre of the tank. Common configurations could include one or two skimmers and up to four scrapers. Usually these arms are 90° or 180° apart. 7ML19981BC01 InterRanger DPS300...
  • Page 18: Rectangular Clarifiers

    2" (51 mm) or similar, tubular railings. These railings are the recommended mounting location for the InterRanger™ once a suitable spot has been found. The Siemens Mounting Assembly is available to secure the transducer in this location. InterRanger DPS300...
  • Page 19 In rectangular tanks, often the scrapers are also the skimmers. They run along the bottom on a chain mechanism for the length of the tank, up the side and then along the top to pull the scum into a trough. 7ML19981BC01 InterRanger DPS300...
  • Page 20 We suggest these examples: Skimmers Where surface skimmers are in use, the optional Skimmer Guard should be used to protect the transducer and from passing skimmers. InterRanger DPS300 7ML19981BC01...
  • Page 21 • vertical adjustment of the transducer so that it is immersed in the clarifier water 3 to 6 cm. Siemens Mounting Assembly provides this. • horizontal adjustment of the transducer so that it can be extended away from the clarifier wall or handrail Siemens Mounting Assembly provides this.
  • Page 22: Application Example

    DPS300* • one XCT-12 transducer • one Siemens Skimmer Guard • one Siemens Mounting Assembly *The DPS300 is a dual point monitor, capable of measuring two clarifiers when the unit is equipped with two transducers. This example shows the unit used for single point monitoring but two could be used.
  • Page 23 P111, relay 1 = 50, relay 1 is assigned for pump control P112, relay A setpoint = 0.3 sludge level at which the pump turns on P113, relay B setpoint = 0.1 sludge level at which the pump turns off 7ML19981BC01 InterRanger DPS300...
  • Page 24: Installation

    • power Note: • Transducer cables must be run in a grounded metal conduit, separate from other wiring, (except TS-3 temperature sensor wiring, if applicable). • This product is susceptable to electrostatic shock. Follow proper grounding procedures. InterRanger DPS300 7ML19981BC01...
  • Page 25: Optional Mounting Assembly

    The mounting assembly provides an easy means of extending the transducer out into the clarifier wastewater by hanging off of nearby handrails. 305 w x 292 h mm (12 w x 11. 5 h ”) 432 to 610 mm (17–24”) 826 mm (32.5”) 7ML19981BC01 InterRanger DPS300...
  • Page 26 Mounting Assembly Usage In clarifiers where skimmers are in use, the transducer must be raised to avoid damage from the passing skimmer. If you have a Siemens Skimmer Guard, refer to that manual before installing the Mounting Assembly. Refer to the DPS300 system manual to determine the appropriate location for installing the Mounting Assembly.
  • Page 27 (Optional) If it is required to mount the DPS300 at the clarifier, then attach the mounting panel to the base plate. Use the hex bolts provided to mount the DPS300 to the mounting panel. The DPS300 is pre-drilled with the appropriate holes. 7ML19981BC01 InterRanger DPS300...
  • Page 28 3. Slide the lower rail bracket in position so that it rests on the lower rail. Tighten the slip bolts to secure the bracket. 4. Insert the four larger u-bolts through the upper and lower brackets, clamping the brackets to the rails and fasten with the supplied washers and nuts. InterRanger DPS300 7ML19981BC01...
  • Page 29: Optional Skimmer Guard

    Type B – for skimmers 40 cm (16”) or greater in cross-sectional height conduit coupling, ¾ ” NPT or BSP hinge Type A: boot 500 mm (20”) Type B: transducer coupling, 890 mm (35”) 1” NPT or BSP guard 97 mm 100 mm (3.8”) (4”) 200 mm (8”) 7ML19981BC01 InterRanger DPS300...
  • Page 30 3 to 6 cm into the clarifier water. Siemens suggests ¾” standard stainless steel pipe (schedule 10) cut with ¾” NTP threads. 6. To facilitate running the transducer cable through the conduit, fish a wire through from the hinge end first.
  • Page 31 • Improper alignment will cause needless wear on the joint and stress on the Skimmer Guard, and could result in damage to the conduit, guard and the transducer. Rectangular Clarifier skimmer Skimmer Guard skimmer direction 7ML19981BC01 InterRanger DPS300...
  • Page 32 Once the skimmer has passed, the guard is free to fall, re-immersing the transducer into the clarifier water. skimmer direction Note: Before leaving, run the skimmer to insure that the skimmer guard is operating properly. InterRanger DPS300 7ML19981BC01...
  • Page 33: Transducer Mounting

    Procure a length of corrosion resistant conduit for suspending the transducer* such that the transducer face will be immersed 3 to 6 cm into the clarifier. Siemens suggests ¾” standard stainless steel pipe (schedule 10) cut with ¾” NTP threads.
  • Page 34 Before Leaving If a Siemens Skimmer Guard is used, insure that is has been properly oriented in line with the skimmer’s travel. Refer to the Skimmer Guard instructions. Insure that the conduit clamping u-bolts are sufficiently tight to hold the conduit fixed.
  • Page 35: Assembly

    Suitable location for conduit entrances. mounting hole, 4.3 mm (0.17”) diameter, Use water tight conduit hubs to maintain the enclosure rating. access under lid (4 places). Note: Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers. 7ML19981BC01 InterRanger DPS300...
  • Page 36 All field wiring must have insulation suitable for at least 250V. • Hazardous voltage present on transducer terminals during operation • Relay contact terminals are for use with equipment having no accessible live parts and wiring having insulation suitable for at least 250V. InterRanger DPS300 7ML19981BC01...
  • Page 37: System Diagram

    System Diagram 1 or 2 InterRanger Siemens transducer DPS300 optional Max: 2 Smartlinx® Siemens temperature sensor (if required) mA output to Max: 2 customer device Relay output to customer Max: 4 alarm, pump or control device Milltronics BIC-2, point to point communication...
  • Page 38 Note: Relays are shown in de- energized state. To customer’s equipment mA Outputs 0/4—20mA isolated output to 750Ω max InterRanger DPS300 7ML19981BC01...
  • Page 39: Communication

    AWG, 2 wire, shielded/twisted, to RS-232 or RS-422 host 1500 (5000 ft) max. device, 15 m (50 ft), or 1200m (4,000 ft) max respectively. SmartLinx Refer to the appropriate SmartLinx manual for installation and wiring information. 01/22/99 7ML19981BC01 InterRanger DPS300...
  • Page 40: Level System Synchronization

    Note: To synchronize the DPS300 with other Siemens ultrasonic level monitors contact Siemens or your local distributor. Power Before making the power connection, ensure that the proper voltage selection is set.
  • Page 41 The hand programmer fits into the docking bay and is kept there with a magnet. Use the hand programmer to change individual parameters. Dolphin ComVerter The ComVerter fits into the docking bay similarly to the hand programmer and provides communications with a PC running Dolphin Plus (available separately). 7ML19981BC01 InterRanger DPS300...
  • Page 42: Programming

    (are you sure?). Invalid Entry indicates Auxiliary Function access (applies to only some Auxiliary Function Parameter Numbers). indicates the Parameter Value may be scroll accessed. Scroll Access Tag indicates the program mode is accessed. Program Mode InterRanger DPS300 7ML19981BC01...
  • Page 43: Keypad - Program Mode

    Parameter Value in memory (complete a parameter reset). switch the Parameter Value to % or Units (access Auxiliary Parameter Function). increase the accessed display value. decrease the accessed display value. take an ultrasonic measurement. enter the RUN mode. 7ML19981BC01 InterRanger DPS300...
  • Page 44 Record each Parameter Value alteration on the appropriate PROGRAMMING CHART for future reference, (especially should complete reprogramming be required). • If Parameter Value alteration is not permitted, access the Lock parameter (P000) and enter the security code (See Programming Security). InterRanger DPS300 7ML19981BC01...
  • Page 45: Programming Security

    To unlock, access this parameter and enter the value “1954”. This parameter cannot be reset by pressing Values: 1954 = off (Parameter Value alteration permitted) 1 = control relays active during simulation other = activated (programming secured) 7ML19981BC01 InterRanger DPS300...
  • Page 46: Quick Start Parameters

    Primary Wastewater Clarifiers 1 = Stationary mounting with surface skimmers and bottom scrapers (preset). 2 = Stationary mounting with bottom scrapers only. 3 = Rectangular clarifier with travelling bridge arrangement. 4 = Circular clarifier with rotating bridge arrangement. InterRanger DPS300 7ML19981BC01...
  • Page 47 Enter the maximum distance (transducer face to clarifier bottom) to be measured, in Units. This value is preset to 4.000 m or equivalent Units (P005). The value entered automatically sets Span (P007) to the maximum recommended value. Values: 0.000 to 9999 7ML19981BC01 InterRanger DPS300...
  • Page 48 XCT –12 transducer maximum height of sludge blanket wastewater Empty (P006) Span (P007) sludge Values: 0.000 to 9999 Note: With the Quick Start Parameters altered as required, proceed to OPERATION to identify / verify basic system performance. InterRanger DPS300 7ML19981BC01...
  • Page 49: Operation

    Relay Number indicates the relay is de-energized (alarm is activated). Relay Status indicates operating conditions are good and the Reading is Normal Operation reliable. indicates operating conditions are poor and the Reading may Failsafe Operation be incorrect. 7ML19981BC01 InterRanger DPS300...
  • Page 50: Keypad - Run Mode

    Reading between “Units/percent of Span” (completes program mode access). stops/starts the Point Number auto display scroll. selects the next Point Number (when auto display scroll is stopped). selects the previous Point Number (when auto display scroll is stopped). InterRanger DPS300 7ML19981BC01...
  • Page 51: System Performance Evaluation

    If the Failsafe Time Left reaches 0, the DPS300 flashes “LOE” in the Reading display. All associated data is supplied to the Peripheral Communications terminals (27 and 28). If a BIC-II is connected, refer to TECHNICAL REFERENCE / Communication Support for message format and protocol information. 7ML19981BC01 InterRanger DPS300...
  • Page 52: Performance Test Results

    Ensure the PROGRAMMING CHARTS are altered accordingly, and a new System Performance Evaluation is conducted, following any operation alteration or measurement difficulty remedy. Note: Connect (or enable) process control / alarm equipment to the DPS300 only after satisfactory performance is verified for all possible operating conditions. InterRanger DPS300 7ML19981BC01...
  • Page 53: Application Parameters

    0 = volume calculation not required (preset) flat bottom spherical bottom (P052) conic or pyramidal bottom sloped bottom (P052) universal linear (P054 / P055) parabolic bottom flat end universal curved (P054 / P055) 10 = parabolic ends (P052 / P053) 7ML19981BC01 InterRanger DPS300...
  • Page 54 2. Scroll ( ), or direct access the desired Breakpoint. 3. Key in the desired level or volume value. 4. Press. Note: Refer to TECHNICAL REFERENCE / Volume Calculation for breakpoint value selection. InterRanger DPS300 7ML19981BC01...
  • Page 55: Reading Parameters (P060 To P062)

    Enter the value to be added to the Reading, (before display). This feature is preset to 0.000, (no offset). This feature affects the DPS300. Reading only. (Relays and mA outputs are not affected). -999 to 9999 Values: 7ML19981BC01 InterRanger DPS300...
  • Page 56: Failsafe Parameters (P070 To P072)

    Transducer (P004) entered. Note: While a short duration Failsafe Timer value may be required (when process control equipment is used) avoid entering a value so short as to cause nuisance activation. 0.000 to 9999 Values: InterRanger DPS300 7ML19981BC01...
  • Page 57 Otherwise, when “fast back” is selected, the Failsafe Level Advance is restricted, however the advance to the new material level (when a valid measurement is made) is immediate. Values: 1 = restricted 2 = immediate 3 = fast back 7ML19981BC01 InterRanger DPS300...
  • Page 58: Relay Parameters (P100 To P104, P110 To P113, P129)

    (Low Low Alarm) P104 = 10.00% (Low Alarm) P102 = 20.00% (Low Low Alarm) P104 = 10.00% (High Alarm) P101 = 80.00% (Low Alarm) P102 = 20.00% (High High Alarm) P103 = 90.00% (Low Low Alarm) P104 = 10.00% InterRanger DPS300 7ML19981BC01...
  • Page 59 -999 to 9999 (preset to 20.00% of Span or equivalent Units) Values: P103 High High Alarm Enter the High High Alarm sludge level for the Point Number displayed, (Relay Set Up 2 or 4 only). -999 to 9999 (preset to 90.00% of Span or equivalent Units) Values: 7ML19981BC01 InterRanger DPS300...
  • Page 60 Point Number display changes to the Relay Number (corresponding to the DPS300 terminals). To enter a Relay Designation... 1. Press to display the Auxiliary Function symbol, 2. Press to scroll access the desired relay designation and... 3. Press InterRanger DPS300 7ML19981BC01...
  • Page 61 Temperature alarm values are entered in degrees Celsius (°C). Note: Rate alarms are entered in Units / minute or percent of Span per minute. A positive value is entered for a filling rate alarm; negative for emptying. 7ML19981BC01 InterRanger DPS300...
  • Page 62 P113 Relay B Setpoint Enter the critical point for the desired action to occur (based on the Relay Function selected). -999 to 9999 Values: P114 Relay “duration” Setpoint The length of time in minutes the relay is to be energized. InterRanger DPS300 7ML19981BC01...
  • Page 63 Failsafe Material Level (P071). “HOLd to hold the relay at the “last known” state until normal operation resumes, “dE” to have the relay de-energize immediately, or “En” to have the relay energize immediately, 7ML19981BC01 InterRanger DPS300...
  • Page 64: Ma Output Parameters (P200 To P203, P210 To P215, P219)

    Operation (P001). If a Tank Shape (P050) is programmed, the mA Function automatically corresponds to volume (unless the mA Allocation has been altered). Values: 1 = level 2 = space 3 = distance 4 = volume InterRanger DPS300 7ML19981BC01...
  • Page 65 Max Volume. -999 to 9999 Values: P211 20 mA Setpoint Use this feature to reference the 20 mA output to any point in the measurement range. Enter the sludge level (referenced to Empty, P006) corresponding to 20 mA. 7ML19981BC01 InterRanger DPS300...
  • Page 66 Material Level (P071) is desired. To select an independent mA Failsafe option value: 1. Press to display the Auxiliary Function symbol, 2. Press , to scroll access the failsafe options. 3. Press with the desired option displayed. InterRanger DPS300 7ML19981BC01...
  • Page 67 “Empty” mA output immediately on Failsafe Timer (P070) expiry. “HIGH” to produce the “Span” mA output immediately on Failsafe Timer (P070) expiry. Alternatively, to produce an immediate mA output at a specific value, enter the value required. 0.000 to 22.00 Values: 7ML19981BC01 InterRanger DPS300...
  • Page 68: Enhancement Parameters

    PURPOSE PAGE Data Logging to view previous maximum Temperature records Profile Records intended for use by Siemens Service Personnel Installation Records to identify length of service and power failure occurrence Range Calibration to compensate for measurement offset and/or sound velocity...
  • Page 69: Profile Records (P330 To P337)

    Profile Records (P330 to P337) The following parameters are for authorized Siemens service personnel or Instrumentation Technicians familiar with Siemens echo processing techniques. Use these features to record and save a total of up to 10 Echo profiles, initiated manually (P330), or automatically (P331 et al). See Scope displays (P810) for echo profile viewing hardware / software requirements.
  • Page 70 P333 (G) Auto Record Interval Enter the time (in minutes) to elapse after an Auto Profile Record is saved before another Auto Profile Record can be saved (subject to all other restrictions). 0.000 to 9999 (preset to 120 minutes) Values: InterRanger DPS300 7ML19981BC01...
  • Page 71 If the LOE condition exceeds the period entered (in seconds) the Echo Profile is saved subject to this and other Auto Profile Record restrictions. When set for “0” (preset), LOE is not required for an Auto Profile Record to be saved. 0.0 to 9999 Values: 7ML19981BC01 InterRanger DPS300...
  • Page 72: Installation Records (P340 To P342)

    2. Repeat step 1 at least 5 times to overcome Echo Lock (P721) and verify repeatability. 3. Measure the actual distance* (e.g. with a tape measure). 4. Enter the actual value. (The Offset Correction amount is stored in P652). -999 to 9999 Values: InterRanger DPS300 7ML19981BC01...
  • Page 73 Values: P654 Velocity at 20°C View the value of the sound velocity in water normalized to 20°C (68°F) used to calculate Sound Velocity (P653), using Temperature (P664) based on the sound velocity vs. temperature characteristics of water. 7ML19981BC01 InterRanger DPS300...
  • Page 74: Temperature Compensation Parameters (P660 To P664)

    When both TS-3 temperature sensors are allocated to one Point Number, the temperature measurements from each sensor are averaged for that clarifier. Values: 1 = TS-3 number 1 2 = TS-3 number 2 1.2 = TS-3 number 1 and 2 average InterRanger DPS300 7ML19981BC01...
  • Page 75: Rate Parameters (P700 To P707)

    Adjust the DPS300 response to decreases in the actual sludge level (or advance to a lower Failsafe Material Level, P071). Note: Enter a value slightly greater than the maximum clarifier emptying rate. The value is in Units (P005) or % of Span (P007) per minute. 0.000 to 9999 Values: 7ML19981BC01 InterRanger DPS300...
  • Page 76 Enter the time period (in seconds) over which the material level rate of change is averaged before Rate Value update. 0.000 to 9999 Values: P706 Rate Update Distance Enter the sludge level change (in meters) to initiate a Rate Value update. 0.000 to 9999 Values: InterRanger DPS300 7ML19981BC01...
  • Page 77: Measurement Verification Parameters (P710 To P713)

    Use this parameter to specify the number of echos required to move the current level value outside of the Echo Lock Window. The two values, represented as x.y are for echos above and below the current Echo Lock Window, respectively. 7ML19981BC01 InterRanger DPS300...
  • Page 78: Display Parameters (P730 To P733, P740)

    Auxiliary Function symbol. 2. Press to display the “OFF” or “HOLd” (preset) option as desired. 3. Press If desired, also enter the Parameter Number to default in the Auxiliary Reading display. 000 to 999 Values: InterRanger DPS300 7ML19981BC01...
  • Page 79: Peripheral Communication Support Parameters (P740 To P772)

    2 = tagged Peripheral Communication Support Parameters (P740 to P772) P740 Peripheral Communications Use this feature to select the DPS300 to communication message format. Select: “off” if the communication port is not used, to increase the DPS300 processing speed. 7ML19981BC01 InterRanger DPS300...
  • Page 80 Displays: 232 = RS-232 485 = RS-485 (default setting when nothing is connected) bPL = bipolar current loop rJ11 = for Siemens use P772 Baud Rate The communication rate with the master device (i.e Dolphin Plus on a PC). This parameter specifies the rate of communication in Kbaud. Any value may be entered but only the values shown below are supported.
  • Page 81: Smartlinx ® Parameters (P790 To P792)

    This parameter is preset to 1.000 m or equivalent Units (P005) regardless of Empty (P006). Note: Ensure the Near Blanking distance is less than Empty (P006) - Span (P007). To reset the automatic Near Blanking value press 0.000 to 9999 (preset 1.00m) Values: 7ML19981BC01 InterRanger DPS300...
  • Page 82 Observe the average and peak ambient noise (in dB above 1 µV rms) being processed. The noise level is a combination of transient acoustic noise and electrical noise (induced into the transducer cable or receiving circuitry itself). x = average (-99 to 99), y = peak (-99 to 99) Values: InterRanger DPS300 7ML19981BC01...
  • Page 83: Advanced Echo Processing (P810 To P853)

    Advanced Echo Processing (P810 to P853) Note: The following Echo Processing parameters are intended for use by authorized Siemens Service personnel or Industrial Instrumentation Technicians familiar with Siemens ultrasonic echo processing techniques. Anatomy of an Echo Profile The relevant parts of an echo profile are listed here. These are visible in either Dolphin Plus or an oscilloscope.
  • Page 84 Profile Pointer display automatically changes back to the Echo Lock Window display. P817 (V) Profile Pointer Time Observe the time (in ms) between the transmit pulse and the Profile Pointer. 0.000 to 9999 Values: InterRanger DPS300 7ML19981BC01...
  • Page 85 = Largest only = First only = Area and Largest average = Area and First average = Largest and First average = Largest or First = Largest only = First only LASt = last only (first echo from empty) 7ML19981BC01 InterRanger DPS300...
  • Page 86 Enter the value (in percent of echo height) to ensure the Echo Lock Window intersects the Echo Profile at the steepest slope of the selected echo. This value becomes the reported level. 5 to 95 (preset: 50) Values: P826 Echo Marker Position InterRanger DPS300 7ML19981BC01...
  • Page 87 Turn the TVT Shaper “on” before altering TVT Shaper Adjust. After TVT Shaper Adjust has been used to modify the TVT Curve (to avoid a false echo or pick up the true echo), this feature allows the TVT Shaper to be turned “on” and “off” while monitoring the effect. 7ML19981BC01 InterRanger DPS300...
  • Page 88 1 to 40, and moves the curve pointer left or right respectively. e.g. oscilloscope displays breakpoint 5, value 0 And, Pressing changes the bias value of the breakpoint, -50 to 50 e.g. breakpoint 5, value 14 Pressing enters the change in value. InterRanger DPS300 7ML19981BC01...
  • Page 89 Sets the maximum height of the ringdown signal. Values: 0 to 225 dB (preset = 180 dB) P841 Long Shot Number Enter the number of long shots to be fired (and results averaged) per transmit pulse. 0 to 200 Values: 7ML19981BC01 InterRanger DPS300...
  • Page 90: Test Parameters (P900 To P913)

    Test Parameters (P900 to P913) Test Parameters are intended for use by Siemens Service personnel. P900 (V) Software Rev. # Access this parameter to determine the EPROM Rev. # without removing the enclosure lid.
  • Page 91 Access this parameter to display the current state of the specified relay. Press to alter the relay state (energized / de-energized) or enter the value corresponding to the specific relay state desired. Values: 0 = de-energized 1 = energized 7ML19981BC01 InterRanger DPS300...
  • Page 92: Measurement Parameters (P920 To P923)

    DPS300 will operate as though the sludge level was repeatedly cycling from full to empty to full, and so on, at a rate of 1% of Span (P007) per second. See Lock (P000) to activate control relays during simulation. InterRanger DPS300 7ML19981BC01...
  • Page 93: Master Reset (P999)

    P927 Distance Percent Same as P923, plus alternate reading in % press Master Reset (P999) P999 Master Reset A Global Master Reset (reset all parameters to preset values) should be performed: • to clear all operator programming from memory. 7ML19981BC01 InterRanger DPS300...
  • Page 94 1. With the Parameter Number field accessed, key in 999, 2. With the Point Number field accessed, key in the Point Number to be reset (1, or 2) 3. Press , “C.ALL” is displayed until the reset is complete. InterRanger DPS300 7ML19981BC01...
  • Page 95: Technical Reference

    Transducer The Siemens XCT12 transducer is a very versatile transducer because it can be used at several different frequencies outside its normally selected frequency. This effect comes from the higher order vibrational 'modes' that exist in any physical structure.
  • Page 96: Echo Processing

    Echo Lock Window, the new echo is not accepted until Echo Lock (measurement repeatability, P711) requirements are satisfied. Echo Processing Displays (Scope Displays, P810) Echo Lock Window Curve display display Echo Profile Near Echo blanking Marker (P800) display InterRanger DPS300 7ML19981BC01...
  • Page 97: Distance Calculation

    From this graph, determine which Universal Volume calculation will provide the best results, and select the level vs. volume breakpoints to be entered (32 max.). Generally, the more breakpoints entered, the greater the volume calculation accuracy. 7ML19981BC01 InterRanger DPS300...
  • Page 98: Communication Support

    The DPS300 utilizes simplex convention communication protocol. Data messages are continuously transmitted at regular intervals (no poll is required) at 4800 baud. All data is transmitted in structured messages of ASCII characters consisting of 8 data bits, no parity, and 1 stop bit. InterRanger DPS300 7ML19981BC01...
  • Page 99 1 = priority point Status B 1 character, $0 to $F (convert to binary, e.g. scan point is in high alarm) #### 1 = low low alarm 1 = low alarm 1 = high alarm 1 = high high alarm 7ML19981BC01 InterRanger DPS300...
  • Page 100 MT-01 Hold Message Start of Message Message type End of Message e.g. Field Name Definition Start Of Message STX ($02) Message Type 2 characters, 01 (indicates the DPS300 was removed from the RUN mode) End Of Message CR ($0D) InterRanger DPS300 7ML19981BC01...
  • Page 101 Field Name Definition Start Of Message STX ($02) Message Type 2 characters, 03 (indicates the Point Number is not in service) Point # 3 characters, 001 to 003 (e.g. Point Number 1) End Of Message CR ($0D) 7ML19981BC01 InterRanger DPS300...
  • Page 102: Maintenance

    However, scum and algae can build up on the sides, and if not removed, can encroach onto the face, adversely affecting performance. Depending on the application, the transducer face may require cleaning to maintain an acceptable performance level. InterRanger DPS300 7ML19981BC01...
  • Page 103: Troubleshooting Guide

    If the obstruction cannot be removed or avoided, the DPS300 TVT (Time Varying Threshold) Curve must be modified to reduce the Echo Confidence derived from the sound reflected by the obstruction. (See ENHANCEMENT PARAMETERS / Scope Displays, P810 and TVT Shaper, P832). 7ML19981BC01 InterRanger DPS300...
  • Page 104 Decrease the Long Shot Width (P845) to keep the different echos in the profile distinct Access the Noise (P807) parameter. If the peak value jumps wildly, verify the transducer cable shields are connected to the DPS300 shield terminals and not to ground elsewhere. InterRanger DPS300 7ML19981BC01...
  • Page 105 Echo Profile, turn the Spike Filter (P821) on and/or widen the Narrow Echo Filter (P822). Also, if the true echo has jagged peaks, use Reform Echo (P823). Should a stable measurement still not be attainable, contact Siemens or your local distributor.
  • Page 106: Default Parameter Settings

    P712 DISPLAY P733 ECHO PROCESSING P800 P804 0:5 0:10 0:10 0:10 0:10 0:5 0:10 0:10 0:10 0:10 P820 P823 P825 P830 P841 P843 P845 0.2 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.2 0.04 P853 InterRanger DPS300 7ML19981BC01...
  • Page 107: Programming Charts

    (G) Relay Set Up P101 High Alarm P102 Low Alarm P103 High High Alarm P104 Low Low Alarm P110 Relay Allocation P111 Relay Function P112 Relay A Setpoint P113 Relay B Setpoint P116 Bound Alarm Deadband P129 Relay Failsafe 7ML19981BC01 InterRanger DPS300...
  • Page 108 (V) Start Ups RANGE CALIBRATION P650 Offset Calibration P651 Sound Velocity Calibration P652 Offset Correction P653 Velocity P654 Velocity at 20°C TEMPERATURE COMPENSATION P660 Temp Source P661 Temp Fixed P662 Temp Sensor Allocation P663 Temp Transducer Allocation InterRanger DPS300 7ML19981BC01...
  • Page 109 Serial Bus Type (V) P772 Baud Rate P790 Hardware Error P791 Bus Error P792 Bus Error Count ECHO PROCESSING P800 Near Blanking P801 Range Extension P804 Confidence Threshold P805 (V) Echo Confidence P806 (V) Echo Strength P807 (V) Noise 7ML19981BC01 InterRanger DPS300...
  • Page 110 P832 TVT Shaper Adjust record values on a separate sheet P833 TVT Start Min. P834 TVT Start Duration P835 TVT Slope Min P841 Long Shot Number P843 Long Shot Frequency P845 Long Shot Width P853 Mixer Gain InterRanger DPS300 7ML19981BC01...
  • Page 111 Siemens Milltronics Process Instruments Inc. 2008 Siemens Milltronics Process Instruments Inc. 1954Technology Drive, P .O. Box 4225 Subject to change without prior notice Peterborough, ON, Canada K9J 7B1 Rev. 1.2 Tel: (705) 745-2431 Fax: (705) 741-0466 *7ml19981bc01* Email: techpubs.smpi@siemens.com...

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