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Banner ES-TA-3F1 Operating Instructions Manual

Ten-input emergency stop safety module with devicene
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Contents
Requirements . . . . . . . . . . .
Section 4 Electrical Hookup . . . . . . . . 6
and Initial Checkout
Section 6 Troubleshooting . . . . . . . . 13
Section 7 Repairs . . . . . . . . . . . . . . 15
Section 8 DeviceNet . . . . . . . . . . . . 17
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
Ten-Input Emergency Stop Safety Module
Model ES-TA-3F1 with DeviceNet
R
• Monitors up to ten normally-closed Emergency Stop switch circuits for a
contact failure or wiring fault
• Diverse-redundant input monitoring circuit
• DeviceNet
™
monitoring of status and diagnostic information
• Auto reset or monitored manual reset
• Two output switching channels for connection to control-reliable power
interrupt circuits
• Designed to comply with standards UL991, EN418, and
EN954-1 (Safety Category 4)
• For use in functional stop category 0 applications per NFPA 79
and EN418
• Plug-in terminal blocks and replaceable circuit boards
• LED indicators for status of all inputs and outputs
• Manual MAC ID Address switches and LED
• Autobaud
™
Features

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Summary of Contents for Banner ES-TA-3F1

  • Page 1: Table Of Contents

    Ten-Input Emergency Stop Safety Module Model ES-TA-3F1 with DeviceNet ™ Contents Features • Monitors up to ten normally-closed Emergency Stop switch circuits for a Section 1 Product Description ..3 contact failure or wiring fault Section 2 Emergency Stop Switch .
  • Page 2 The user and any personnel involved with the installation and use of the model ES-TA-3F1 Emergency Stop Safety Module must be thoroughly familiar with all applicable ANSI/NFPA standards. The standards, listed below, directly address the use of emergency stop systems. Banner Engineering Corp.

  • Page 3: Section 1 Product Description

    Key to Categories • A Functional Stop Category (0, 1 or 2), The purpose of the model ES-TA-3F1 Emergency Stop (E-stop) Safety Module is to per EN60204-1 and NFPA79, refers to the increase the control reliability of a multiple-input Emergency Stop circuit. The ANSI type of stopping action required by the B11.19 standard states:...

  • Page 4: Section 2 Emergency Stop Switch

    (see Figure 1). A selector for Auto or Manual Reset is located under the control panel cover (see page 8 for instructions). See Sections 6 and 7 for information regarding troubleshooting and repairs. Figure 1. ES-TA-3F1 status indicators SECTION 2 – Emergency Stop Switch Requirements WARNING. . .

  • Page 5: Section 3 Mounting The E-Stop

    Model ES-TA-3F1 SECTION 3 – Mounting the E-Stop Safety Module Mount the ES-TA-3F1 E-Stop Safety Module inside a lockable enclosure which has a minimum rating of NEMA3 (IP54). The model ES-TA-3F1 E-Stop Safety Module is not designed for exposed wiring. It is the user’s responsibility to house the Safety Module in an enclosure with NEMA 3 (IEC IP54).

  • Page 6: Safety Module

    It is not possible to give exact wiring instructions for a device such as the model Always disconnect power ES-TA-3F1 E-Stop Safety Module which interfaces to a multitude of machine control from the ES-TA-3F1 E-Stop configurations. The following guidelines are general in nature.
  • Page 7 Wire to simulate a closed contact. circuited suppressor will create an unsafe condition which could result in serious injury or death. Figure 3. General hookup information for model ES-TA-3F1 Emergency Stop Safety Module Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 8 E-Stop Safety Module – Model ES-TA-3F1 4.3 Setting the MAC ID Address In order for the DeviceNet controller to process information from its individual inputs, each input must have a unique 2-digit address. (For example, two devices on the same bus network may not both have 26 as their address;...
  • Page 9 Model ES-TA-3F1 4.5 Selecting the Autobaud Feature The model ES-TA-3F1 E-Stop Safety Module has an autobaud feature which allows for automatic recognition of the baud rate on the network into which the Safety Module is installed. This convenient feature automatically matches the Safety Module baud rate to the network without requiring a baud rate configuration step.

  • Page 10: Section 5 Operating Instructions

    4.7 Connection to the Machine to be Controlled CAUTION . . . Dangerous Voltage The hookup diagram (Figure 3) shows a generic connection of the ES-TA-3F1 E-Stop Before performing the initial Safety Module’s two redundant output circuits to Master Stop Control elements MSC1, checkout procedure, make MSC2, MSC3 and MSC4.
  • Page 11 E-Stop Safety Module – Model ES-TA-3F1 5.2 Periodic Checkout Requirements The functioning of the Emergency Stop system (including the E-Stop Safety Module and the guarded machine) must be verified on a regular periodic basis to ensure proper operation (see also the machine manufacturer’s recommendations).
  • Page 12 E-Stop Safety Module – Model ES-TA-3F1 A STOP condition created by actuation of 5.3.2 STOP Condition E-stop switch ES3 is reported to DeviceNet as follows: If any E-stop switch is actuated during a normal run condition, the output contacts of K1 and K2 will open.

  • Page 13: Section 6 Troubleshooting

    Internal circuit failure Replace Communication PC board The ES-TA-3F1 E-Stop Safety Module also features a self-contained provision for troubleshooting; indicator LEDs on the front cover provide clues to possible faults. If the circuit is working properly, the Power LED should be ON, and the individual indicator lights for each Emergency Stop switch input should remain ON.
  • Page 14 E-Stop Safety Module – Model ES-TA-3F1 6.2 E-Stop Module Faults Specific to DeviceNet ES-TA-3F1 Network Status Indicator Description Recommended Action On line, connected/allocated to Green ON Steady No action required. master 1) Connect/allocate the device to the master. 2) Check that all connectors and wiring are correct and tightly connected.

  • Page 15: Section 7 Repairs

    E-Stop Safety Module – Model ES-TA-3F1 SECTION 7 – Repairs Board Replacement In some cases, it may be possible to repair your Module by replacing one or more of its boards. See the chart below for the proper replacements and the installation instructions that follow.
  • Page 16 If it ever becomes necessary to return an E-Stop Safety Module to the factory, please do the following: 1) Contact the Banner Factory Application Engineering Group at the address or at the numbers listed at the bottom of the back page. They will attempt to troubleshoot the system from your description of the problem.

  • Page 17: Section 8 Devicenet

    NOTE: EDS and Bitmap files on 3.5" floppy disk supplied with EDS File Name 131_1_1.eds controller (part number 52243). For custom EDS files or Bitmap files contact Banner Applications Department Bit Map Icon File Name 131.bmp Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 18 E-Stop Safety Module – Model ES-TA-3F1 8.3 POLL & COS I/O Assembly Instances Device I/O assemblies consist of: • Poll: One product specific input assembly containing operating mode, status of E- stop inputs, status of Monitor inputs, status of Reset Mode, status of Reset input, status of output relays (K1 and K2), Autobaud setting and Fault type.
  • Page 19 E-Stop Safety Module – Model ES-TA-3F1 E-Stop Inputs Reset Mode Fault Type 0: All E-Stops are closed. 0: The reset mode is manual. 0: No Fault 1: E-Stop 1 is open. 1: The reset mode is automatic. 1: E-Stop 1 Fault 2: E-Stop 2 is open.

  • Page 20: Section 9 Product Specifications

    This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.

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