Banner DUO-TOUCH SG Manual

Banner DUO-TOUCH SG Manual

Two-hand control modules with muting and safety stop interface inputs
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DUO-TOUCH® SG Two-Hand Control Modules
Models AT-GM-11KM and AT-HM-11KM with Muting and Safety Stop Interface Inputs
For the latest technical information about this product, including specifications, dimensions, and wiring, see
Features
Description
A DUO-TOUCH SG Two-Hand Control Safety Module may be used with:
• Two Banner STB Self-Checking Optical Touch Buttons, each with one normally open and one normally closed relay output contact, or
• Two Banner STB Self-Checking Optical Touch Buttons, each with two current-sourcing PNP outputs, or
• Two mechanical push buttons with one normally open and one normally closed contact each (Form C contact)
If the machine operator removes one or both hands from the actuating device(s), the Duo-Touch SG relays de-energize, causing the
output contacts to open. The relays will not re-energize until both actuating devices are deactivated and then simultaneously reactivated
(SSI input channels closed).
The Duo-Touch SG Two-Hand Control Kit system has been designed to meet:
• Type IIIC requirements of ISO 13851 (EN 574) Safety of Machinery – Two-Hand Control Devices, and
• Category 4 requirements of ISO 13849-1 (EN 954-1) Safety of Machinery – Safety-Related Parts of Control Systems – Part 1: Gener-
al Principles of Design
The Safety Module's output signal consists of four sets of redundant, forced-guided (mechanically linked) contacts (see Figures in
cal Installation
on page 10). Circuitry within the Safety Module monitors these internal contacts and prevents an output signal from
occurring if a fault is detected. A feedback loop is offered for monitoring the status of the machine control elements.
WARNING: Point-of-Operation Guarding
When properly installed, a two-hand control device provides protection only for the hands of the machine
operator. It may be necessary to install additional safeguarding, such as safety light screens, addition-
al two-hand controls, and/or hard guards, to protect all individuals from hazardous machinery.
Failure to properly guard hazardous machinery can result in a dangerous condition which could
lead to serious injury or death.
P/N 109782 Rev.B
• Diverse-redundant microcontrollers
• Supplies power and monitors two Banner STB Self-Checking Optical Touch But-
tons, or two mechanical push buttons
• Two redundant, forced-guided (mechanically linked) output contacts rated at 6 A
• Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output
• Feedback input monitors external machine control elements
• Seven indicator LEDs for Power, Fault, Input 1, Input 2, SSI, Mute, and Output
• 24V dc plus 115V ac or 24V dc, 230V ac operation, depending on model
• DIN-rail-mountable 67.5 mm-wide housing with removable terminal blocks
• 500 ms (max.) simultaneity requirement for touch-/push-button operation
• Two mute inputs allow release of actuating buttons during the non-hazardous por-
tion of the machine cycle
• Safety Stop Interface (SSI) allows for connection of supplemental safeguards, E-
stop, "Top" stop or anti-repeat devices, or the output of a brake monitor
12/28/2011
www.BannerEngineering.com
Electri-
0 109782
9

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Summary of Contents for Banner DUO-TOUCH SG

  • Page 1 A DUO-TOUCH SG Two-Hand Control Safety Module may be used with: • Two Banner STB Self-Checking Optical Touch Buttons, each with one normally open and one normally closed relay output contact, or • Two Banner STB Self-Checking Optical Touch Buttons, each with two current-sourcing PNP outputs, or •...
  • Page 2 Important . . . Read This Before Proceeding! In the United States, the functions that the Banner DUO-TOUCH SG Two-Hand Control Module is intended to perform are regulated by the Occupational Safety and Health Administration (OSHA). Whether or not any particular DUO-TOUCH SG Two-Hand Control Module installation meets all applicable OSHA requirements depends upon factors that are beyond the control of Banner Engineering Corp.
  • Page 3: Appropriate Applications

    Appropriate anti-repeat control must be provided by the machine control and is required by U.S. and International standards for single-stroke or single-cycle machines. The AT-..M-11KM DUO-TOUCH SG Two-Hand Control Safety Module can be used to assist in accom- plishing anti-repeat control, but a risk assessment must be accomplished to determine the suitability of such use.
  • Page 4: Theory Of Operation

    The timing diagram illustrates that an output signal from the DUO-TOUCH SG Safety Module occurs only if switch #1 (SW1) and switch #2 (SW2) are actuated within 0.5 seconds of each other. The output signal drops within 35 milliseconds following the release of either switch.
  • Page 5 DUO-TOUCH® SG Two-Hand Control Modules CAUTION: Do Not Use a Single Muting Device A single device, such as one relay or one switch with two N.O. output contacts, may fail due to a single fault. Such a fault could result in an unintentional mute cycle and cause an unsafe situation. Muting Device Requirements The muting devices (typically sensors or switches) must, at a minimum, com- ply with the following requirements:...
  • Page 6 Operate and have open (non-conducting) output contacts in a power OFF condition. Photoelectric Sensors (Polarized Retroreflective Mode) The user must ensure that false “proxing” (activation due to shiny or reflective surfaces) is not possible. Banner “LP” sen- sors with linear polarization can greatly reduce or eliminate this effect.
  • Page 7: Mechanical Installation

    * Factory Default Setting all relevant standards and regulations. If there are any questions, Figure 5. Backdoor Timer Setup contact the Banner Factory Applications Group to discuss your inten- ded use. Mechanical Installation Installation of the DUO-TOUCH SG Safety Module The Module must be installed inside a NEMA 3 (IEC IP54) rated, or better, enclosure.
  • Page 8 B11.TR1–Ergonomic Guidelines, and EN894–Safety of Machinery–Ergonomic Re- quirements–Control Actuators for further information. The figure to the right shows two examples for mounting Banner’s STB Touch But- Side Mount tons. When mounted on top of the control bar (Figure 6), the protective field covers should be in place, as shown.
  • Page 9: Separation Distance

    DUO-TOUCH® SG Two-Hand Control Modules Separation Distance WARNING: Location of Touch Button Controls Hand controls must be mounted a safe distance from moving machine parts, as determined by the appropriate standard. It must not be possible for the operator or other non-qualified persons to relocate them.
  • Page 10: Electrical Installation

    In this example, STB response time = 0.02 seconds. Electrical Installation Because the DUO-TOUCH SG Safety Module interfaces to many types of machine controls, it is not possible to give exact wiring instruc- tions here. The following guidelines are general in nature.
  • Page 11 Connection of Input Switches The actuation devices are connected to the DUO-TOUCH SG module as shown in Figures 8, 9, and 10. SW1 and SW2 must both have normally open and normally closed output contacts, or two current-sourcing complementary outputs each, all capable of reliably switching up to 20 mA, at 12V dc.
  • Page 12 DUO-TOUCH® SG Two-Hand Control Modules The connection of the safety outputs must be in such a 11 5V ac 230V ac manner that the stop command issued by the AT- (Depending on mo del ) xM-11KM can not be overridden by a device or circuit AT-GM-11KM that is not at the same level of safety integrity.
  • Page 13: Initial Checkout Procedure

    LEDs should remain OFF. If the DUO-TOUCH SG Safety Module passes all of these tests, reconnect power to the machine and the output wires at terminals 13/14, 23/24, 31/32, Y31, and Y32. Also reconnect the monitor contact feedback loop at terminals Y1 and Y2. Do not attempt to use the DUO- TOUCH SG Two-Hand Control Safety Module until all of the tests are passed.
  • Page 14 4. Verify that the actuating devices are positioned to require the use of both hands for operation, and are protected from false or inadvertent operation. 5. Inspect the machine controls and the connections to the DUO-TOUCH SG Safety Module to ensure that wiring is correct, as descri- bed in on page 10, and that no modifications have been made which could adversely affect the System.
  • Page 15: Specifications

    DUO-TOUCH® SG Two-Hand Control Modules Specifications Supply Voltage and Current Z1/Z2 Courtesy Voltage A1-A2: 115V ac (AT-GM-11KM) or 230V ac (AT- 24V dc @ 150 mA (for STB button power, separate HM-11KM), +/- 15%; 50/60Hz from Auxiliary output, unregulated) B1-B2: 24V dc, +/- 15%, 10% max. ripple External Device Monitoring (EDM) Supply Protection Circuitry One pair of terminals (Y1 and Y2) are provided to mon-...
  • Page 16: Led Indicators

    DUO-TOUCH® SG Two-Hand Control Modules LED Indicators Two-Hand Control Module AT-..M-11KM provides seven indicator LEDs. Indicator Description ON – Power is connected to terminals A1-A2 OFF – No power or low power to terminals A1-A2, or internal power supply failure Power (Green) Flashing (only;...
  • Page 17: Troubleshooting

    DUO-TOUCH® SG Two-Hand Control Modules Troubleshooting Condition: Outputs Will Not Energize Condition: Outputs Will Not Energize Indicator Status Possible Reason/Solution Indicator Status Possible Reason/Solution Power Two-Hand Control Input Simulta- Power Two-Hand Control Input Short Cir- neity Error cuit Fault Fault Flashing In #1 ON or OFF...
  • Page 18 Return it to the factory for warranty repair or replacement. If it ever becomes necessary to return a DUO-TOUCH SG Safety Module to the factory, please do the following: 1. Contact the Banner Factory Application Engineering Group at the address or at the numbers listed at http://bannerengineering.com.
  • Page 19 DUO-TOUCH® SG Two-Hand Control Modules Dimensions Power M11 M12 M21 M22 84 mm Faul t Input 1 (3.3") Input 2 Mutin g Y30 Y31 Y32 Y33 Output 118.0 mm 67.5 mm (4.6") (2.66") Removal of Terminal Blocks To remove a terminal block, insert a small screwdriver into the slot and pry to loosen.
  • Page 20: Banner Engineering Corp Limited Warranty

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.

This manual is also suitable for:

Duo-touch at-gm-11kmDuo-touch at-hm-11km

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