Stanley BRANDON 80K Installation And Commissioning Instructions

Stanley BRANDON 80K Installation And Commissioning Instructions

Gas fired cooker

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Brandon
80K/100K GaS FIrEd CooKEr
TO BE INSTALLED BY A TRAINED COMPETENT PERSON
Installation and Commissioning Instructions
THIS MANUAL IS TO BE LEFT WITH END USER

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Summary of Contents for Stanley BRANDON 80K

  • Page 1 Brandon 80K/100K GaS FIrEd CooKEr TO BE INSTALLED BY A TRAINED COMPETENT PERSON Installation and Commissioning Instructions THIS MANUAL IS TO BE LEFT WITH END USER...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE NO. Introduction ............2 Specification .
  • Page 3: Introduction

    S.I. 101 of 1992 (as amended). S.I. 150 of 1995 (as amended). IMPORTANT NOTICE: any alteration to this appliance that is not approved in writing by Waterford Stanley, will render the guarantee void. The Installation must comply with the following: The Building regulations: Part J England &...
  • Page 4: Specification

    U.K.: ALL GAS APPLIANCES MUST BY LAW BE IRELAND: ALL GAS APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON, ONLY INSTALLED BY A COMPETENT PERSON AS USE A C.O.R.G.I REGISTERED ENGINEER. OUTLINED IN I.S. 813. THE APPLIANCE MUST BE CONNECTED TO A FULLY PUMPED SYSTEM.
  • Page 5: Technical Data

    TECHNICAL DATA FUELS: 2nd Family, natural Gas ProdUCT IdEnTIFICaTIon: 63ar5080 CoUnTrY oF dESIGnaTIon: IE, GB GaS TYPES: n.G.: I H, G20, 20 mbar (IE, GB) MaInS CUrrEnT: 230V - 240V, 50 Hz, a.C. SUPPLY FUSE raTInG: 5 amp. IonISaTIon CUrrEnT: Minimum of 7µa I.P.
  • Page 6: Schematic

    This appliance has been tested and approved in accordance with Gas appliance directive (90/396/EEC), the Low Voltage directive (72/23/EEC) and the Electromagnetic Compatibility directive (89/336/EEC) as amended. SCHEMATIC Fig 1. Platerack (to order) Splashback (to order) Hotplate Covers 150mm (6”) 90° Bend Bend Cleaning Plate Towel rail Firedoor...
  • Page 7: Location

    Stanley leaving a 5mm gap (see fig. 2 & 3). Likewise the base of When choosing a location for this appliance you your units can be brought up flush to the Stanley’s...
  • Page 8: Chimney's

    150mm (6”) Diameter Flue Liner do not connect to a flue serving another appliance. always ensure that the connection is to a chimney of Fig.6 the same size - never connect to one of smaller Vermiculite or dimensions. Flues wholly constructed of single skin a Comparable Material pipe...
  • Page 9: Sealing

    Fig.8 Fig.8a Flue greater than 150mm (6”) Diameter Fig. 7 approved Flue Terminal refer to Flue assembly Instruction sheets. Clay Liner Fig.9 Vermiculite Filler or comparable material Flexible Flue Liner 150mm (6”) Sealing & Clamping Plate Seal Flue Connector FLUE HEIGHT The flue must be high enough 4.5 mts.
  • Page 10: Connections

    (removal of debris should be facilitated by the STANLEY CAST IRON PIPES AND BENDS ARE provision of an access door). The void should have HIGHLY RECOMMENDED FOR INTERIOR USE.
  • Page 11: Factory Made Insulated Chimneys

    part of any flue terminal. These air vents must also Parts 1, 2 & 3 should be used. The liner should be be satisfactorily fire proofed as per Building secured at the top and bottom by using closure/ regulations. clamping plate firmly sealed and secured and an approved low resistance terminal used at the top.
  • Page 12: Down Draughts

    DOWN DRAUGHTS 5. air inlets traversing cavity walls should include a continuous duct across the cavity. The duct However well designed, constructed should be installed in such a manner as not to positioned, the satisfactory performance of the flue impair the weather resistance of the cavity. can be adversely affected by down draught caused 6.
  • Page 13: Gas Pipe Size

    existing meter have it checked to ensure that the GAS PIPES AND FITTINGS meter is capable of dealing with the total rate of gas Materials used for installation work should be fire supply needed (see Technical data). resistant and gas tight and should conform to the following or their equivalent.
  • Page 14: Draining

    The use of motorised valves, room thermostats, DRAINING radiator thermostatic valves, domestic hot water Key-operated drain taps to BS 2879 should be controllers, etc, can greatly enhance a heating provided in accessible positions in all low parts of system and we recommend their use. the system.
  • Page 15: General Maintenance

    Stanley Service unnecessary break-downs. Engineer at least once a year. We recommend that you evaluate the overall NOTE: as the valve and the venturi come preset, insulation in your house, i.e.
  • Page 16 SEALED SYSTEM (WITH PUMP ON FLOW) Fig. 21 OPEN SYSTEM (WITH PUMP ON FLOW) Fig.22...
  • Page 17 INTERLINK SYSTEM Fig.23 PROVISION FOR FILLING SEALED SYSTEM S PLAN SYSTEM Fig.24 Fig.25 TEMPORARY HOSE (Must be disconnected after filling)
  • Page 20: Wiring Diagram S Plan

    GrEY GrEY...
  • Page 21: Zone Heating Systems

    4 ZONE HEATING SYSTEM Under no circumstances can other supply 4 ZONE HEATING SYSTEM sources be connected directly to the cooker. When connecting the a Brandon cooker to a 4 - zoned heating system (i.e. separate time switches and thermostats for domestic hot water and four central heating zones), the domestic hot water and one zone must be controlled directly from the cooker enabling the inter thermostat to...
  • Page 23: Commissioning Checks

    COMMISSIONING CHECKS 1. Check all items of packaging are removed from 19. Check that the interstat connection has been ovens and the shelves are properly fitted. wired directly to a motorised valve. This is done by turning off room thermostats, time switches 2.
  • Page 24: Commissioning Of Burners

    COMMISSIONING OF BURNERS Both burners used in the Brandon Cooker are fully Ionisation Current pre-mixed burners, thus allowing very silent The ionisation current for each burner must be operation and excellent combustion. The burner measured. This is done by removing the ionisation controls are fully independent for each burner.
  • Page 25: Burner Fault Finding Sequence

    Burner Fault Finding Sequence Starting point, call for heat but no main burner ignition Ignition board S4565AD Call for heat from timer or thermostat. Check for 230V ac NOTE to the fan motor. Is the fan running? When working correctly the gas valve will not pass gas unless the fan is running.
  • Page 26: Boiler Burner Exploded View

    100K BOILER BURNER EXPLODED VIEW...
  • Page 27: K Boiler Burner Exploded View

    80K BOILER BURNER EXPLODED VIEW...
  • Page 28: 100K/80K Cooker Burner Exploded View

    100K/80K COOKER BURNER EXPLODED VIEW...
  • Page 29: Burner Parts List

    BURNER tech Burner Parts List 100K Boiler Burner - DESCRIPTION PART NO. BOM CODE PART NO. BOM CODE Burner Head 51005 d00134aXX 51005 d00134aXX Boiler Mounting Plate Gasket 88014 d00135aXX 88014 d00135aXX Burner Head Gasket 88018 d00136aXX 88018 d00136aXX Boiler Mounting Plate 71007 d00137aXX 71007...
  • Page 30: Installation Check List

    The flue should be capable of producing a continuous draught of between 0.04” to 0.06” w.g. C. Use of a Stanley Fan Flue The flue terminal should be positioned to adhere to the minimum clearances to external obstructions as described in the Position of Fan Flue Terminals for oil Fired Cookers on the Brandon Fan Flue manual.
  • Page 31: Door Handle Replacement Instructions

    DOOR HANDLE REPLACEMENT INSTRUCTIONS Tools required * Small Philips head screw driver * 2 mm allen key * Flat head screwdriver. Step 1 remove the 2 round head screws and the retaining clip on the back of the door while ensuring the spring behind does not spring out.
  • Page 32 - Step 5 - 1. See Fig. I Fig.I Manufactured by Waterford Stanley Ltd., Unit 401-403, Ida Industrial Estate, Cork road, Waterford, Ireland. Tel: (051) 302300 Fax (051) 302315...

This manual is also suitable for:

Brandon 100k

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