Stanley Donard 60 Installation And Operating Instructions Manual

Oil fired cooker

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Donard 60 Oil fired Cooker
(SUPER STAR 60 K OIL FIRED COOKER)
To ensure safety, satisfaction and reliable service, this quality Cooker should be installed by a competent
person. The provision of a Central Heating facility, requires that the hot water supply system involved,
conforms fully to good plumbing practice and established standards.
Installation and Operating Instructions
To be left with end user.

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Summary of Contents for Stanley Donard 60

  • Page 1 Donard 60 Oil fired Cooker (SUPER STAR 60 K OIL FIRED COOKER) To ensure safety, satisfaction and reliable service, this quality Cooker should be installed by a competent person. The provision of a Central Heating facility, requires that the hot water supply system involved, conforms fully to good plumbing practice and established standards.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE NO. Introduction ..............3 Technical Data .
  • Page 3 TABLE OF CONTENTS PAGE NO. Operation ..............17 Heating Modes .
  • Page 4: Introduction

    Section 10 of the Consumer Protection Act 1987. Safety, Health and Welfare at Work Act for Ireland, England, Wales and Scotland. IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley, will render the guarantee void.
  • Page 5: Schematic

    SCHEMATIC Fig 1. Platerack (to order) Splashback (to order) Hotplate Covers 150mm (6”) 90 Bend Bend Cleaning Plate Towel Rail Firedoor Burner Door 10. Main Oven Door 11. Simmer Oven Door 12. Base Frame 13. Hotplate 14. Simmer and Cleaning Plate 15.
  • Page 6: Specification

    SPECIFICATION Fig. 2. Dimensions Metric (mm) 300 1047 130 190 1475 Imperial (inches) 1”BSP FEMALE FEATURE METRIC IMPERIAL Hot Plate 555 x 325 22 X 13 Roasting Oven 400W x 320H x 410D W x 12 H x 16D Simmering Oven: 400W x 225H x 410D W x 8 H x 16D...
  • Page 7: Sealing

    Fig.3 INSTALLATION Flue Diameter of 150mm (6”) 150mm (6”) 150mm (6”) Inspection Cover C a t c h m e n t Space Flue diameter greater than 150mm (6”) Non-combustible material within 30mm of top of flue Vermiculite filler or pipe bend.
  • Page 8: Location

    (see fig. 5). This gap can (b) Adequate space for maintenance and air be masked by fitting a filler strip up to the Stanley circulation. leaving a 5mm gap (see fig. 6). An optional hob rear (c) Solid floor or base of non-combustible material cast iron filler strip is available, see fig.4.
  • Page 9: Flue Height

    Fig.5 in accordance with the Building Regulations & B.S. 5410: Part 1. FLUE SYSTEM Where a standard masonry chimney is not available, a proprietary type of non-combustible or non- corrosive material 150mm (6”) twin wall, fully insulated pipe may be used. The pipe must terminate at a point not lower than the main ridge or adjacent outside...
  • Page 10: Use Of Existing Flues And Chimneys

    DRAUGHT REQUIREMENTS USE OF EXISTING FLUES AND CHIMNEYS If connecting to a chimney a steady draught of When connecting to an existing chimney it is between 1mm (.04) and 1.5mm (.06) inches W.G. necessary to line the flue using either 6” (150mm) is required.
  • Page 11: Outside Air Connection

    Joints between air vents and outside walls should be Fig.8b sealed to prevent the ingress of moisture. Existing air vents should be of the correct size and unobstructed for the appliance in use. If there is an extraction fan fitted in the room or adjacent rooms where this appliance is fitted, additional air vents will be required to eleviate the possibility of spillage of products of combustion from the appliance/flue while...
  • Page 12: Suitable Materials

    Fig.9 Cast iron or acid resistant vitreous enamel lined mild steel conforming to B.S. 41. Sheet metal conforming to B.S. 4076. HEATING Note: The cooker must be connected to a fully pumped system. Care should be taken to ensure that the heating installation is correctly installed and that it complies with all relevant codes of practice (see installation section).
  • Page 13: Pipe Fittings

    PIPE FITTINGS BS 6956 Jointing Materials Materials used for installation work should be 1.2 Non-Ferrous Materials. resistant, sound and should conform to the current EN 29453 Soft Solder Alloys . editions of the following or their equivalent. BS 864 Compression tube fittings. 1.1 Ferrous Materials BS 2871 &...
  • Page 14: Plumbing Diagrams

    The following diagrams illustrate the different types of central heating systems to which this appliance can be connected, but are not to be used as working drawings. 2 STOREY HOUSE FULLY PUMPED BUNGALOW FULLY PUMPED USING MOTORISED VALVES Fig.12 Fig.14 DONARD 60 COOKER Fig.15 BUNGALOW: FULLY PUMPED SEALED SYSTEM DONARD 60 COOKER...
  • Page 15: Pipe Thermostats

    To ensure continued efficient and safe operation of the appliance, it is recommended that it is checked The return water temperature must be maintained at and serviced by an Authorised Stanley Service not less than 50 C so as to avoid condensation on Engineer at least once a year.
  • Page 16: Fully Pumped S Plan System

    Screwed joints must only be made with taper threads complying to B.S. 1740 : Part 1. Jointing materials must be of types intended for use DONARD 60 with oil fuel. Special petroleum - resisting COOKER compounds and PTFE tape are suitable. External...
  • Page 17 When gravity feed is used (the most common) the single pipe, thus saving the return pipe required by minimum head should not be below 1m (3’3”) and the two pipe system as described previously. Any the maximum head should not exceed 6.5m (21’ air in the oil brought up from the tank is bled off in 3”).
  • Page 18: Operation

    OPERATION The hotplate in this appliance is treated with a protective coating, which when heated will evaporate and will cause an odour for a short period on first lighting. IDLE 50 70 50 70 HEATING MODES Fig.24 There are three main heating modes as follows, determined by the positioning of the boiler baffles which are located by rotating the control knobs.
  • Page 19: Lighting

    (located inside the burner door) glows red – press to reset. (See Fig. 26). For maximum hotplate temperature use setting B. (f) If in doubt contact your local Stanley Approved HOT PLATE INSULATING COVERS Commissioning Service Agent.
  • Page 20: Cooking Utensils

    Fig.27 Fig.B IMPORTANT: WHEN HOTPLATE IS NOT IN USE ENSURE THAT HOTPLATE COVERS ARE IN A DOWN POSITION. Fig.C COOKING UTENSILS For best cooking results and economy of operation use heavy based, flat bottomed utensils. I M P O R TA N T: DO NOT USE MIS-SHAPENED PANS WHICH MAY UNSUITABLE.
  • Page 21: Wiring Diagrams

    WIRING DIAGRAMS Fig.28 WARNING: Before carrying out any servicing or maintenance isolate cooker from mains supply as switching off the time switch will not break constant live circuit. Donard 60 Oil 220/240V A.C. 50Hz WARNING: THIS APPLIANCE MUST BE EARTHED...
  • Page 22 S PLAN WIRING DIAGRAM Fig.29 OPTIONAL PIPE THERMOSTAT 2 SET AT 85 DONARD 60 OIL COOKER WIRING DIAGRAM Fig.30...
  • Page 23: Commissioning Checks

    Authorised Stanley Service Engineer. 16. Check if complete system is working correctly. Your STANLEY distributor will let you have the name of your local service agent. 17. Check all items from packaging are removed TO S E RVICE THE COOKER, THE F O L L O W I N G from ovens and the shelves are properly PROCEDURE SHOULD BE ADOPTED.
  • Page 24: Flue Cleaning

    FLUE CLEANING (See Figs. 31 & 32) Fig.33 1. Remove the retaining screws from the hotplate and also the screw of the simmer cleaning plate. Remove hotplate and cleaning panels. Remove the oven passage way cleaning plate located on the top of the warming oven and also the bend cleaning plate.
  • Page 25: Mild Steel

    Stanley cookers are finished in a high gloss vitreous water. enamel. To keep the enamel in the best condition...
  • Page 26: Condensation

    CONDENSATION If this appliance is run for extended periods on the low settings the unit can cool down to an extent that vapour in the flue gases may condense. This will make the inside of the flueways damp, creating a sooty deposit which will reduce the efficiency of the appliance.
  • Page 27: Fault Findings

    It is of the utmost importance to keep the flue pipe and chimney clear of deposits. Blocked or partially obstructed flueways and chimneys will cause dangerous fumes to be emitted into the room, these may well be invisible. Waterford Stanley Bilberry, Waterford, Ireland. Telephone: (051) 302300...

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