1. Manuals
  2. Brands
  3. MICRO-EPSILON Manuals
  4. Accessories
  5. scanCONTROL 25 Series
  6. Operating instructions manual

MICRO-EPSILON scanCONTROL 25 Series Operating Instructions Manual

Hide thumbs Also See for scanCONTROL 25 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Operating Instructions
scanCONTROL
25xx

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the scanCONTROL 25 Series and is the answer not in the manual?

Questions and answers

Related Manuals for MICRO-EPSILON scanCONTROL 25 Series

Summary of Contents for MICRO-EPSILON scanCONTROL 25 Series

  • Page 1 Operating Instructions scanCONTROL 25xx...
  • Page 2 Laser scanner MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 info@micro-epsilon.com www.micro-epsilon.com...

  • Page 3: Table Of Contents

    Contents Safety ............................7 Symbols ................................7 Warnings ................................7 Notes on CE Marking ............................8 Intended Use ..............................9 Proper Environment ............................9 Laser Safety ..........................10 Functional Principle, Technical Data ..................12 Short Description ............................12 3.1.1 Measuring Principle ........................12 3.1.2 System Setup ..........................
  • Page 4 Operation of the Measuring System with a PC ..............33 Displays ................................. 33 Operating and Demonstration Programs ...................... 33 Installation ..............................34 6.3.1 Requirements ..........................34 6.3.2 Connecting scanCONTROL 25xx to the PC ................34 Instructions for Operation ..........................35 6.4.1 Measuring Field Selection ......................
  • Page 5 Appendix Accessories ..........................58 A 1.1 Recommended Accessories ......................... 58 A 1.2 Optional Accessories ............................. 59 scanCONTROL 25xx...

  • Page 7: Safety

    Safety Safety Sensor operation assumes knowledge of the operating instructions. Symbols The following symbols are used in these operating instructions. Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.

  • Page 8: Notes On Ce Marking

    Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible authorities according to EU Directive, article 10, at: MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany The sensor is designed for use in industry and satisfies the requirements.

  • Page 9: Intended Use

    Safety Intended Use - The scanCONTROL 25xx sensor is designed for use in industrial and laboratory areas. - It is used for ƒ Profile measurement ƒ Length measurement ƒ Quality monitoring and inspection of dimensions - The sensor must only be operated within the limits specified in the technical data, see Chap. 3.2. - The sensor must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or total failure of the sensor.

  • Page 10: Laser Safety

    Laser Safety Laser Safety The scanCONTROL 25xx sensors operate with a semiconductor laser having a wavelength of 658 nm (visible/ red). The laser operation is indicated visually by the LED on the sensor. When operating the scanCONTROL 25xx sensors, the relevant regulations according to IEC 60825, Part 1 of 05/2014 and the applicable accident prevention regulations must be followed.
  • Page 11 Laser Safety If both information labels are hidden in the installed state, the user must ensure that additional labels are fitted at the point of installation. scanCONTROL LASER RADIATION DO NOT STARE INTO BEAM OR EXPOSE USERS OF COMPLIES WITH 21 CFR 1040.10 TELESCOPE OPTICS AND 1040.11 EXCEPT FOR CONFORMANCE WITH IEC 60825-1...

  • Page 12: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Short Description 3.1.1 Measuring Principle The scanCONTROL 25xx sensor operates accord- ing to the principle of optical triangulation (light intersection method): - A laser line is projected onto the target surface via a linear optical system. - The diffusely reflected light from the laser line is replicated on a sensor array by a high quality Measuring...

  • Page 13: Special Performance Features

    Functional Principle, Technical Data 3.1.3 Special Performance Features - scanCONTROL 25xx stands out due to its compact design. A special line-scanning optical system ensures uniform exposure of the measuring field. - The sensor array is arranged in the sensor head according to the Scheimpflug condition which facilitates uniform image focusing over the whole depth of the measurement range (Z-axis).

  • Page 14: Technical Data

    Functional Principle, Technical Data Technical Data Model scanCONTROL 25xx-25 25xx-50 25xx-100 Measuring range Z-axis 25 mm 50 mm 100 mm Start of measuring range 53.5 mm 70 mm 190 mm End of measuring range 78.5 mm 120 mm 290 mm Start of measuring range, extended, approx.
  • Page 15 Sensor weight (without cable) FSO = Full Scale Output | MMR = Mid of measuring range 1) Based on a MICRO-EPSILON Optronic standard target with metallic finished surfaces 2) Measuring object: Micro-Epsilon standard object (metallic, diffusely reflecting material) 3) According to a one-time averaging across the measuring field (640 points)

  • Page 16: Led Displays

    Functional Principle, Technical Data LED Displays LED laser on Meaning Green Laser on LED state Meaning Green Measurement is active Green, flashes long Controller accesses Green, flashes short Data transmission is active Red, flashes Error code, see Chap. scanCONTROL 25xx Page 16...

  • Page 17: Delivery

    Delivery Delivery Unpacking - 1 Sensor scanCONTROL 25xx - 1 Assembly instructions - 1 Calibration final inspection - 2 Protective caps - 1 PCR3000-5 Multifunction cable; 5 m long; for power supply, trigger and RS422; M12x1 screw connector and free cable ends Check the delivery for completeness and shipping damage immediately after unpacking.

  • Page 18: Mounting And Installation

    Mounting and Installation Mounting and Installation Attachment and Mounting - using 2 or 3 screws M5, screwed directly - using 2 or 3 screws M4, screwed pushed through Depending on the installation position it is recommended to determine the position of the sensor for example by adjusting screws on the specially marked attachment points.
  • Page 19 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 89 (3.50) 85.75 (3.38) 79 (3.11) 75.5 (2.97) 10 (.39) ø 5.2 x 90° (on both sides) 9 (.35) 3 (.12) 29.3 (1.15) 29.1 (1.15) 25 (.98) 23.4 (.92) 23.2 (.91) MR extended ≥...
  • Page 20 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 89 (3.50) 85.75 (3.38) 79 (3.11) 75.5 (2.97) 10 (.39) ø 5.2 x 90° (on both sides) 9 (.35) 3 (.12) 60 (2.36) 58 (2.28) 42 (1.65) 40 (1.57) MR extended ≥...
  • Page 21 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 85.75 (3.38) 89 (3.50) 79 (3.11) 75.5 (2.97) 10 (.39) ø 5.2 (o.2) x 90° (on both sides) 9 (.35) 3 (.12) 190 (7.48) SMR 290 (11.42) EMR Fig. 7 Dimensional drawing sensor scanCONTROL 25xx-100, dimensions in mm (inches), not to scale scanCONTROL 25xx Page 21...
  • Page 22 Mounting and Installation 143.5 (5.65) 120.8 (4.76) 100 (3.94) 83.1 (3.27) 58.5 (2.30) MR extended ≥ 125 (4.92) 190 (7.48) SMR 240 (9.45) MMR 290 (11.42) EMR MR = Measuring range SMR = Start of measuring range MMR = Mid of measuring range EMR = End of measuring range MR extended ≤...

  • Page 23: Connections

    Mounting and Installation Connections 5.2.1 General 1 Ethernet socket 2 Multifunction socket (Power supply, IO) Fig. 9 Output sockets arrangement Designation Sensor connector Cable color Notes Connection view PCR3000-x + 11 V ... 30 V DC (rated value 24 V); max. 500 mA blue +Laser on/off white...

  • Page 24: Power Supply

    Mounting and Installation 5.2.2 Power Supply Connector multifunction socket, see Fig. 9, pin assignment, see Fig. Connect the multifunc- Range: 11 V – 30 V (rated value 24 V) DC; load maximal 500 mA tion socket only when The operating voltage is protected against reverse polarity. switched off the power supply is switched off.

  • Page 25: Rs422, Synchronization

    Mounting and Installation 5.2.3 RS422, Synchronization Connector multifunction socket, see Fig. 9, pin assignment, see Fig. scanCONTROL 25xx The scanCONTROL 25xx sensor has a RS422 port according to EIA standards, which can be parameterized supports Power over as input or output via software. Ethernet.
  • Page 26 Mounting and Installation The multifunction socket can be used with either of the following configurations: Configuration Direction Standard setting for terminating resistor R Half-duplex, serial communication with 115200 Baud input/output Half-duplex, serial communication with 57600 Baud input/output Half-duplex, serial communication with 38400 Baud input/output Half-duplex, serial communication with 19200 Baud input/output...

  • Page 27: Switching Inputs

    Mounting and Installation 5.2.4 Switching Inputs Connector multifunction socket, see Fig. 9, pin assignment, see Fig. Type1 Type 2 scanCONTROL 25xx Transistor Switch 10 kOhm In 1 In 2 In 3 TTL or 5 V (High) Isolation HTL or 24 V (High) Fig.
  • Page 28 Mounting and Installation The multifunction socket can be used with either of the following configurations: Configuration Encoder with index, positive edge works with the index Encoder without index, additionally external trigger possible Trigger External trigger Trigger External trigger, load up to 4 user modes Trigger Mode Bit 0 Mode Bit 1 Load up to 8 user modes...

  • Page 29: Ethernet Connection

    Mounting and Installation 5.2.5 Ethernet Connection Connector “Ethernet“, see Fig. The Ethernet connection is the standard connection to the PC.The sensor supports the transmission with 100 Mbit and 1 Gbit. RJ45 connector 8-pin. screw connector (sensor side) Pin no. Color stranded hook-up wire SCR3000A-x Pin no.
  • Page 30 Use the program SensorFinder.exe for network configuration. This program is available online at galvanically isolated. https://www.micro-epsilon.com/download/software/SensorFinder.zip. scanCONTROL 25xx Page 30...

  • Page 31: External Laser Switching (Optional)

    Mounting and Installation 5.2.6 External Laser Switching (optional) Connector multifunction socket, see Fig. 9, pin assignment, see Fig. Function - Laser on: Voltage between +laser on/off and -laser on/off 2.8 V… 31 V, I < 5 mA - Laser off: Voltage between +laser on/off and -laser on/off < 0.8 V or open Type 3 Type 4 PCR3000-x...

  • Page 32: Installation Instructions

    - The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm. - MICRO-EPSILON recommends the use of the optionally available power supply PS2020, Din rail mounting, input 230 VAC, output 24 VDC/2.5 A.

  • Page 33: Operation Of The Measuring System With A Pc

    Operating and Demonstration Programs For sensor operation, several programs are available. You will find them online on the sensor product website or in the Download area: https://www.micro-epsilon.com/2D_3D/laser-scanner/Software/downloads/ - The scanCONTROL Developer Tool program supports scanner parameterization and user-friendly visual- ization of profile data.

  • Page 34: Installation

    Operation of the Measuring System with a PC Installation 6.3.1 Requirements The following minimum system specification is necessary for the operation of the scanCONTROL software packages: - Windows 7 (32 bit and 64 bit), Windows 10 (32 Bit und 64 Bit) - Pentium III ≥...

  • Page 35: Instructions For Operation

    Operation of the Measuring System with a PC Instructions for Operation 6.4.1 Measuring Field Selection The optical design of the sensor satisfies the so-called “Scheimpflug condition” which ensures optimum mapping over the complete measuring range. In doing so, the measuring range is mapped on a rectangu- lar matrix.
  • Page 36 Operation of the Measuring System with a PC Fig. 17 Predefined measuring fields scanCONTROL 25xx Page 36...
  • Page 37 Operation of the Measuring System with a PC The measuring field can be restricted by omitting complete matrix areas in order to suppress interfering im- age ranges. The following measuring fields are used in the demonstration program, see Chap. 6.2. Name Index Large...

  • Page 38: Calibration

    Operation of the Measuring System with a PC 6.4.2 Calibration The calibration of the sensor is performed using the complete matrix and is independent from the selected measuring field. The trapeze form of the measuring field is produced from the projection onto the sensor matrix. The standard measuring range is framed in the center.

  • Page 39: Automatic Exposure Time Regulation

    Operation of the Measuring System with a PC 6.4.3 Automatic Exposure Time Regulation The automatic exposure time regulation facilitates the recording of the profile with optimum exposure time (shutter time). The Exposure time preset by the user is used as the starting value for the automatic exposure time regu- lation.
  • Page 40 Operation of the Measuring System with a PC Fig. 20 Screenshot of the developer demonstration program with automatic shutter Exposure time preset by the user Result of auto exposure scanCONTROL 25xx Page 40...

  • Page 41: Error Influences

    Operation of the Measuring System with a PC Error Influences 6.5.1 Reflection of the Target Surface The sensor basically evaluates the diffuse portion of the laser line reflections. Any statement about a mini- mum reflection factor is only possible with reservations. A preliminary examination is necessary for using the sensor on transparent or reflecting objects.

  • Page 42: External Light

    Operation of the Measuring System with a PC 6.5.4 External Light An interference filter in the sensor is present for suppression of external light. In general, the shielding of external light directly emitted on the target or reflected in the sensor must be ensured using protective covers or similar.

  • Page 43: Shadowing Effects

    Operation of the Measuring System with a PC 6.5.7 Shadowing Effects - Receiver: The laser line can disappear completely or partially behind steep edges. The receiver then does not „see“ these areas. - Laser line: The fan-shaped form of the laser line inevitably results in partial shadowing at vertical edges. In order to make these areas visible, only changing the sensor or object position helps.

  • Page 44: Cleaning

    Operation of the Measuring System with a PC Cleaning A periodically cleaning of the protective housings is recommended. Dry cleaning This requires a suitable optical antistatic brush or blow off the panels with dehumidified, clean and oil free compressed air. Use a dry, clean, soft, lint-free, antistatic lens cloth to clean the protective glass.

  • Page 45: Scancontrol Output Unit

    scanCONTROL Output Unit scanCONTROL Output Unit The measurement system scanCONTROL 2510 measures and evaluates 2D profile data of a surface and supplies analog and digital control signals. scanCONTROL Output Unit - outputs digital and analog signals, - is based on the WAGO®-I/O-System 750, - uses Ethernet.

  • Page 46: Scancontrol Output Unit - Components

    scanCONTROL Output Unit scanCONTROL Output Unit - Components - Output Unit Basic, consisting of: ƒ Ethernet Fieldbus Coupler with system supply unit (OU-Fieldbus Coupler/Ethernet) ƒ 24V DC power supply filter (OU-Filter module) and termination module (OU-Bus termination module) - Digital output terminal - Analog output terminal Status voltage supply Status...

  • Page 47: Connect The Power Supply

    scanCONTROL Output Unit Connect the Power Supply 13 14 LINK ETHERNET ACT 1 LINK OU-Filter module Ñ 0: WBM 255: DHCP Digital output mod- ules need a field supply of 5 VDC or 24 VDC depending on the module type. 750-626 OU Fieldbus Coupler System supply...

  • Page 48: Commissioning Scancontrol Output Unit

    scanCONTROL Output Unit Commissioning scanCONTROL Output Unit After having installed the required wiring of the modules of scanCONTROL Output Unit, you have to param- eterize the measurement system according to your measurement task to get the desired signals at the digital and analog output ports.

  • Page 49: Specification Of The Components

    Output Unit Specification of the Components 7.4.1 Output Unit Basic Micro-Epsilon order no. 6414073 - Interfaces: 2x Ethernet to connect scanCONTROL 2510 sensors. Consists of - Indicators (Status LED’s, for detailed - OU-Fieldbus Coupler/Ethernet description refer to the manual of the...

  • Page 50: Supported Modules

    - 8-Channel digital output module; DC 24 V; 0.5 A; low-side switching; 8 actors; short circuit prooved; Micro-Epsilon order no. 0325131; power supply through power jumper contacts - 4-Channel analog output module; 0 - 10 V; Micro-Epsilon order no. 0325135, see Chap. 7.4.4 - 4-Channel analog output module;...

  • Page 51: Ou-Digitalout/8-Channel/Dc24 V/0.5 A/High-Side Switching/8 Actuators

    Output Unit 7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators - Micro-Epsilon order no. 0325115 - The 8-Channel digital output module DC 24V 0.5 A is short-circuit- proofed, high-side switching, for TS35, CAGE CLAMP® connec- tions, 8 actuators. - The field level is galvanically isolated to the system level.

  • Page 52: Ou-Analogout/4-Channel/0-10 V

    Output Unit 7.4.4 OU-AnalogOut/4-Channel/0-10 V - Micro-Epsilon order no. 0325135 - 4-Channel analog output module DC 0-10 V - Indicators (Status-LED’s, for detailed description refer to manual of the 4-Channel analog output module DC 0-10 V) - Voltage range is terminal-related 0 to +10 V and can not be extended by changing the appropriate setting in scanCONTROL Configuration Tools.

  • Page 53: Scancontrol Gateway

    scanCONTROL Gateway scanCONTROL Gateway scanCONTROL Gateway allows for scanCONTROL SMART sensors to be integrated into various fieldbus systems: - Profinet - Ethernet IP - EtherCat All measurement results obtained from Gateway parameterization the profile evaluation carried out of a scanCONTROL SMART sensor can be transmitted to a PLC via one of these Sensor fieldbus systems.

  • Page 54: Liability For Material Defects

    Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for mate- rial defects.

  • Page 55: Decommissioning, Disposal

    Decommissioning, Disposal Decommissioning, Disposal Remove all cables between the scanCONTROL 25xx sensor and the following control or evaluation units. Incorrect disposal may cause harm to the environment. Dispose of the device, its components and accessories, as well as the packaging materials in compli- ance with the applicable country-specific waste treatment and disposal regulations of the region of use.

  • Page 56: Error Codes

    Error Codes Error Codes (— LED state lights for a long time lang, • LED state lights briefly) Flashing Cause Remedy Notes sequence Group: Loading / saving configuration Only previously stored Mode not found. Select different one. modes can be called up. 2x short Contact manufacturer, return Should not occur in normal...
  • Page 57 Error Codes Flashing Cause Remedy Notes sequence Data overflow during --.. Reduce profile frequency, transmission of the data via Data can be impaired. increase packet size. 2x long, 3x short Ethernet --….. Reduce profile frequency, se- Error during calculation Data can be impaired. lect faster calculation mode.
  • Page 58 Appendix| Accessories Appendix Accessories A 1.1 Recommended Accessories PS2020 Power supply for DIN rail mounting, input 230 VAC, output 24 VDC/2.5 A for maximum 2 sensors scanCONTROL 25xx at the same time. scanCONTROL 25xx Page 58...
  • Page 59 Appendix| Accessories A 1.2 Optional Accessories PCR3000-x Multifunction cable, suitable for use with drag chains and robots length x = 2, 5, 10, 15, 20, 25, 35 m cable 6x2x0.14 shielded, with integrally cast 12-pole M12x1 screw con- nector and free cable ends (2.09) SCR3000A-x Ethernet connection cable,...
  • Page 60 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG X9751413-A011109SWE Königbacher Str. 15 · 94496 Ortenburg / Germany MICRO-EPSILON MESSTECHNIK Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751413-A01* info@micro-epsilon.com · www.micro-epsilon.com...

This manual is also suitable for:

Scancontrol 25 50 seriesScancontrol 25 25 seriesScancontrol 25 100 series

Table of Contents