MICRO-EPSILON thermoMETER CSmicro Operator's Manual

MICRO-EPSILON thermoMETER CSmicro Operator's Manual

Infrared sensor

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Infrared Sensor
Operators Manual
thermoMETER CSmicro SF15/ SF02/ 2W/ 2WM-2/ HS

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Summary of Contents for MICRO-EPSILON thermoMETER CSmicro

  • Page 1 Infrared Sensor Operators Manual thermoMETER CSmicro SF15/ SF02/ 2W/ 2WM-2/ HS...
  • Page 3 MICRO-EPSILON. The warranty period lasts 12 months following the day of shipment. Defective parts, except wear parts, will be repaired or replaced free of charge within this period if you return the device free of cost to MICRO-EPSILON.
  • Page 4: Table Of Contents

    3.1.4 Air Purge Collar [HS]................................22 3.1.5 Further Accessories ................................23 Electrical Installation ................................24 3.2.1 Analog Mode ..................................24 3.2.2 Maximum Loop Impedance [2W/ 2WM-2/ HS]........................25 3.2.3 Digital Mode ..................................26 3.2.4 Alarm Output ..................................28 thermoMETER CSmicro...
  • Page 5 Basics of Infrared Thermometry ......................33 Emissivity ..............................34 Definition....................................34 Determination of Unknown Emissivities ..........................34 Characteristic Emissivities..............................35 Appendix A – Emissivity Table Metals......................36 Appendix B – Emissivity Non Table Metals....................38 Appendix C – Smart Averaging ........................39 thermoMETER CSmicro...
  • Page 6: Description

    PLEASE NOTE: Never use cleaning compressed air. The lens surface can be cleaned with a compounds which contain solvents soft, humid tissue moistened with water or a water based (neither for the lens nor for the housing). glass cleaner. thermoMETER CSmicro...
  • Page 7: Cautions

    Two-wire sensor (4 - 20 mA) CSmicro 2WM-2 385 to 1600 °C 1.6 μm Two-wire sensor (4 - 20 mA) CSmicro HS -20 to 150 °C 8 -14 μm Two-wire sensor (4 - 20 mA)/ Detection of smallest temperature differences (0.025 K) thermoMETER CSmicro...
  • Page 8: Factory Default Settings

    Smart Averaging means a dynamic average adaptation at high signal edges [activation/ deactivation via software only]. ► Appendix C Read the manual carefully before the initial start-up. The producer reserves the right to change the herein described specifications in case of technical advance of the product. thermoMETER CSmicro...
  • Page 9: Technical Data

    Cable diameter 2.8 mm (sensor – electronics) 4.3 mm (electronics – end of cable) Vibration IEC 68-2-6: 3 G, 11 – 200 Hz, any axis Shock IEC 68-2-27: 50 G, 11 ms, any axis Software (optional) Compact Connect thermoMETER CSmicro...
  • Page 10: Electrical Specifications

    5 ... 30 VDC 0 ... 4.6 V at supply voltage 5 VDC; also valid for alarm output Only at supply voltage ≥ 11 V Inverted RS232, TTL, 9.6 kBaud 500 mA if the mV output is not used thermoMETER CSmicro...
  • Page 11: Connection Diagrams

    Current loop (+) yellow TxD (5 V) CSmicro 2W green RxD (5 V)/ Open collector output brown Current loop (-)/ Ground (⊥) black Shield You will find a detailed description of the different sensor connections in chapter ► Electrical Installation. thermoMETER CSmicro...
  • Page 12: Measurement Specifications [Sf Models]

    Average, peak hold, valley hold (adjustable via software) at ambient temperature 23 ±5 °C, whichever is greater; Epsilon = 1; response time 1 s at object temperatures > 0 °C at object temperatures > 20 °C at time constants > 0.2 s thermoMETER CSmicro...
  • Page 13: Measurement Specifications [M-2 Model]

    0.100 ... 1.000 (adjustable via software) Interface (optional) USB programming interface Signal processing Average, Peak hold, Valley hold (adjustable via software) at ambient temperature 23 ±5 °C; Epsilon = 1; response time = 1 s at object temperatures > 450 °C thermoMETER CSmicro...
  • Page 14: Optical Charts

    In order to prevent measuring errors the object should fill out the field of view of the optics completely. Consequently, the spot should at all times have at least the same size like the object or should be smaller than that. Fig. 2.1: SF15/2W/HS D:S = 15:1 thermoMETER CSmicro...
  • Page 15 Technical Data Fig. 2.2: SF15/2W/HS with CF lens (0.8 mm@ 10 mm) Fig. 2.3: SF02 D:S = 2:1 thermoMETER CSmicro...
  • Page 16 Technical Data Fig. 2.4: SF02 with CF lens (2.5 mm@ 23 mm) Fig. 2.5: 2WM-2 SF D:S = 75:1 thermoMETER CSmicro...
  • Page 17 Fig. 2.6: 2WM-2 CF D:S = 75:1/D:S Far field = 14:1 If the CF lens (TM-CF-CS or TM-CFH-CS) is used in connection with 2WM-2 units (SF or CF optics) the focus is shifted to a distance of 11 mm. thermoMETER CSmicro...
  • Page 18: Cf Lens And Protective Window

    TM-PWAG-CS Protective window with external thread for installation in massive housing [SF15/ 2W/ HS] TM-PWHAG-CS Protective window with external thread for installation in massive housing [2WM-2] If the protective window is used, the transmission has to be set to 0.83 [SF15/ 2W/ HS] or 0.93 [2WM-2]. thermoMETER CSmicro...
  • Page 19 Fig. 2.9: CF lens with external [TM-CF-CS/ TM-CFH-CS] integrated CF lens: [TM-APLCF- thread: [TM-CFAG-CS] Protective window: CS/ TM-APLCFH-CT] Protective window with external [TM-PW-CS/ TM-PWH-CS] thread: [TM-PWAG-CS] To change the transmission value the optional USB-Kit (including software) is necessary. thermoMETER CSmicro...
  • Page 20: Installation

    The sensors CSmicro are sensitive optical systems. Please use only the thread for mechanical installation. Avoid mechanical violence on the sensor – this may destroy the system (expiry of warranty). Fig. 3.1: Sensor SF15/ 2W/ 2WM-2 Fig. 3.2: Sensor HS thermoMETER CSmicro...
  • Page 21: Mounting Accessories [Sf15/ Sf02/ 2W/ 2Wm-2]

    [TM- M12x1 thread, adjustable in 2 [TM-FB-CS] MB-CS] axes [TM-MG-CS] The Mounting fork can be combined with the Mounting bracket [TM- Fig. 3.6: Mounting bracket FB-CS] using the M12x1 adjustable in two axes, thread. [TM-AB-CS] thermoMETER CSmicro...
  • Page 22: Mounting Accessories [Hs]

    Installation 3.1.2 Mounting Accessories [HS] Fig. 3.7: Mounting bracket, adjustable in one axis for HS [TM-FBMH-CT] thermoMETER CSmicro...
  • Page 23: Air Purge Collars [Sf15/ Sf02/ 2W/ 2Wm-2]

    3x5 mm the Mounting fork allows an sensors with a [TM-APL-CS] adjustment in two axes. D:S ratio ≥ 10:1 [TM-APL-CS +TM-MG-CS] The needed amount of air (approx. 2...10 l/ min.) depends on the application and the installation conditions on-site. thermoMETER CSmicro...
  • Page 24: Air Purge Collar [Hs]

    Installation 3.1.4 Air Purge Collar [HS] Fig. 3.10: Air purge collar for HS sensor [TM-APMH-CT] thermoMETER CSmicro...
  • Page 25: Further Accessories

    Fig. 3.11: Right angle mirror enables Fig. 3.12: USB-Kit: USB programming adaptor measurement with 90° angle [TM-RAM-CS] inclusive terminal block and software CD [TM-USBK-CS] ► All accessories can be ordered using the according part numbers in brackets [ ]. thermoMETER CSmicro...
  • Page 26: Electrical Installation

    3.2.1 Analog Mode CSmicro [SF15/ SF02] as analog device (mV output on OUT pin) The output impedance must be ≥ 10 kΩ. CSmicro [2W/ 2WM-2/ HS] as analog device (mA two-wire-output) The maximum loop impedance is 1000 Ω. thermoMETER CSmicro...
  • Page 27: Maximum Loop Impedance [2W/ 2Wm-2/ Hs]

    Installation 3.2.2 Maximum Loop Impedance [2W/ 2WM-2/ HS] The maximum impedance of the current loop depends on the supply voltage level: 1000 Supply voltage (V) thermoMETER CSmicro...
  • Page 28: Digital Mode

    Press with a screw driver as shown in the picture to loose a contact. The sensor is offering two ways of digital communication: bidirectional communication (sending and receiving data) unidirectional communication (burst mode – the sensor is sending data only) Digital mode [SF15/ SF02] thermoMETER CSmicro...
  • Page 29 Direct connection to an RS232 interface on the computer [SF15/ SF02] In the digital mode the sensor can be connected directly to a serial port (RS232) on your PC using this circuit. This connection supports only the unidirectional communication mode. thermoMETER CSmicro...
  • Page 30: Alarm Output

    Open collector output [SF15/ SF02] The open collector output is an additional alarm output on the CSmicro and can control an external relay e.g. In addition the analog output can be used simultaneously. Open collector output [2W/ 2WM-2/ HS] thermoMETER CSmicro...
  • Page 31: Software

    If you want to uninstall the software from your system please use the uninstall icon in the start menu. You will find a detailed software manual on the CD. Minimum System Requirements Windows XP USB interface Hard disc with at least 30 MByte free space At least 128 MByte RAM CD-ROM drive thermoMETER CSmicro...
  • Page 32: Main Features

    All sensors of the CSmicro series are using a binary protocol. To get a fast communication the protocol has no additional overhead with CR, LR or ACK bytes. To power the sensor the control signal „DTR“ has to be set. thermoMETER CSmicro...
  • Page 33: Digital Command Set [Sf15/ Sf02]

    After switch on a continuous serial signal will be created. The burst string can be configured with CompactConnect software. Burst string Example Complete burst string Conversion to Decimal value 2 synchronisation bytes: AAAA ------ ------ process temp [°C] = (Hex ⇒ Dec(03B8)-1000)/10 = -4,8 2 bytes for each output value (hi lo) 03B8 AAAA 03B8 thermoMETER CSmicro...
  • Page 34: Digital Command Set [2W/ 2Wm-2/ Hs]

    Object temperature in hundredth degree + 10000 30 3E = dec. 12350 12350 - 10000 = 2350 2350 / 100 = 23.50 °C Set of emissivity Send: 84 03 B6 03B6 = dec. 950 Receive: 03 B6 950 / 1000 = 0,950 thermoMETER CSmicro...
  • Page 35: Basics Of Infrared Thermometry

    Distance to Spot size. The spectral filter selects the wavelength range, which is relevant for the temperature measurement. The detector in cooperation with the processing electronics transforms the emitted infrared radiation into electrical signals. thermoMETER CSmicro...
  • Page 36: Emissivity

    ► If you monitor temperatures of up to 380 °C you may place a special plastic sticker (emissivity dots – part number: TM-ED-LS) onto the measuring object, which covers it completely. Now set the emissivity to thermoMETER CSmicro...
  • Page 37: Characteristic Emissivities

    ► Appendix A and B. These are average values, only. The actual emissivity of a material depends on the following factors: Temperature Measuring angle Geometry of the surface (plane, convex, concave) Thickness of the material Constitution of the surface (polished, oxidized, rough, sandblast) Spectral range of the measurement Transmissivity (e.g. with thin films) thermoMETER CSmicro...
  • Page 38: Appendix A - Emissivity Table Metals

    0.3-0.6 oxidized 0.4-0.9 0.6-0.9 0.6-0.9 0.7-0.95 Iron non oxidized 0.35 0.1-0.3 0.05-0.25 0.05-0.2 rusted 0.6-0.9 0.5-0.8 0.5-0.7 oxidized 0.7-0.9 0.5-0.9 0.6-0.9 0.5-0.9 forged, blunt molten 0.35 0.4-0.6 Iron, casted non oxidized 0.35 0.25 oxidized 0….9 0.7-0.9 0.65-0.95 0.6-0.95 thermoMETER CSmicro...
  • Page 39 0.8-0.9 0.8-0.9 0.8-0.9 0.7-0.9 oxidized 0.8-0.9 0.8-0.9 0.7-0.9 0.7-0.9 non oxidized 0.25 0.1-0.3 0.05 0.05 Titanium polished 0.5-0.75 0.3-0.5 0.1-0.3 0.05-0.2 oxidized 0.6-0.8 0.5-0.7 0.5-0.6 Wolfram polished 0.35-0.4 0.1-0.3 0.05-0.25 0.03-0.1 Zinc polished 0.05 0.03 0.02 oxidized 0.15 thermoMETER CSmicro...
  • Page 40: Appendix B - Emissivity Non Table Metals

    Gypsum 0.4-0.97 0.8-0.95 0.98 Limestone 0.4-0.98 0.98 Paint non alkaline 0.9-0.95 Paper any color 0.95 0.95 Plastic >50 μm non transparent 0.95 0.95 Rubber 0.95 Sand Snow Soil 0.9-0.98 Textiles 0.95 0.95 Water 0.93 Wood natural 0.9-0.95 0.9-0.95 thermoMETER CSmicro...
  • Page 41: Appendix C - Smart Averaging

    Therefore those peaks can only be seen with a delay on the signal output. The function Smart Averaging eliminates this disadvantage by passing those fast events without averaging directly through to the signal output. Signal graph with Smart Averaging function Signal graph without Smart Averaging function thermoMETER CSmicro...
  • Page 42 CSmicro...
  • Page 43 CSmicro...
  • Page 44 X9751246-A011031HDR MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 · 94496 Ortenburg / Deutschland Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751246-A01* info@micro-epsilon.de · www.micro-epsilon.de...

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