MICRO-EPSILON EDS Series Operating Instructions Manual

Long-stroke sensors

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EDS-75-S
EDS-260-Z
MICRO-EPSILON MESSTECHNIK GmbH & Co. KG
EDS-100-S/F
EDS-300-S/F/Z
Koenigbacher Str. 15 · 94496 Ortenburg / Germany
EDS-160-S/F
EDS-370-Z
EDS-200-S/F
EDS-400-S/F/Z
Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90
EDS-220-Z
EDS-500-S
info@micro-epsilon.com · www.micro-epsilon.com
EDS-250-S/F
EDS-630-S/F
Your local contact:
Operating Instructions
induSENSOR, EDS
www.micro-epsilon.com/contact/worldwide/

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  • Page 1 Operating Instructions induSENSOR, EDS EDS-75-S EDS-260-Z MICRO-EPSILON MESSTECHNIK GmbH & Co. KG EDS-100-S/F EDS-300-S/F/Z Koenigbacher Str. 15 · 94496 Ortenburg / Germany EDS-160-S/F EDS-370-Z EDS-200-S/F EDS-400-S/F/Z Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 EDS-220-Z EDS-500-S info@micro-epsilon.com ·...
  • Page 2 Long-stroke sensors, EDS series MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail info@micro-epsilon.com www.micro-epsilon.com...
  • Page 3: Table Of Contents

    Contents Safety ............................5 Symbols Used ..............................5 Warnings ................................5 Notes on CE Marking ............................6 Proper Use ............................... 6 Proper Environment ............................7 Functional Principle, Technical Data ..................8 Measuring Principle ............................8 Structure ................................9 Technical Data ............................... 10 Delivery ...........................
  • Page 4 Liability for Material Defects ....................30 Decommissioning, Disposal ....................30 Appendix ..........................31 induSENSOR, EDS...
  • Page 5: Safety

    Safety Safety System operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in these operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or moder- ate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.
  • Page 6: Notes On Ce Marking

    Safety Notes on CE Marking The following apply to EDS eddy current long-stroke displacement sensors: - EU Directive 2014/30/EU - EU Directive 2011/65/EU Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant ap- plicable harmonized European standards (EN).
  • Page 7: Proper Environment

    Safety Proper Environment - Protection class: ƒ Front side: 450 bar ƒ Rear side: • F series: IP65 • S series: IP67 • Z series: IP40 - Temperature range: ƒ Storage: -40 ... +100 °C (-40 ... +212 °F) ƒ Operation: -40 ...
  • Page 8: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Measuring Principle Eddy current long-stroke displacement sensors transform the linear motion (e.g. displacement of a piston in hydraulic cylinders) into a linear electrical signal. The measuring object is an aluminum tube that is moved concentrically and without contact over a coil.
  • Page 9: Structure

    Functional Principle, Technical Data Structure A coil is arranged in the sensor rod, and is thus protected against environmental influences. The controller is integrated in the sensor housing. Long-stroke displacement sensors are designed for measuring ranges from 75 to 630 mm. Electrical connection: - 4-pin Amphenol connector, type C164P compact, (EDS-...-S...
  • Page 10: Technical Data

    Functional Principle, Technical Data Technical Data Model -100 -160 -200 -220 -250 -260 -300 -370 -400 -500 -630 Series S, F S, F S, F S, F, Z S, F, Z S, F Measuring range Resolution 0.038 0.05 0.08 0.11 0.125 0.13 0.15...
  • Page 11: Delivery

    Delivery Delivery Unpacking, Included in Delivery 1 Eddy current long-stroke displacement sensor 1 O-ring (mounted on sensor) 1 Measuring tube 1 Test report 1 Assembly Instructions 1 5-pole cable connector (only for the F series) Do not use the sensor rod to pick up or carry the eddy current long-stroke displacement sensors. Sensor housing Carefully remove the components of the measuring system from the packaging and ensure that the...
  • Page 12: Installation And Assembly

    A slightly eccentric mounting of the measuring tube has no negative influence on the sensor signal. Mount the measuring tube in the piston by means of pressing or glueing. Spot clamping is not permissible. The specified technical data only apply when the measuring tube supplied by MICRO-EPSILON is used! Press measuring tube flush into piston Fig.
  • Page 13 Installation and Assembly Fig. 3 Zero point of the measuring tube, EDS- ... -S Fig. 4 Zero point of the measuring tube, EDS- ... -F Measuring Dimension range 15 (0.59) 20 (0.79) 20 (0.79) 20 (0.79) 20 (0.79) 20 (0.79) 20 (0.79) Fig.
  • Page 14: Sensor Mounting

    Installation and Assembly |EDS- ... -S Model Sensor Mounting 4.3.1 EDS- ... -S Model EDS-75-S EDS-100-S EDS-160-S EDS-200-S EDS-250-S EDS-300-S EDS-400-S EDS-500-S EDS-630-S Mount the sensor in the cylinder with a mounting ring, see Appendix Optional Accessories, and 6 cylin- der head screws (M5 x 10).
  • Page 15 Installation and Assembly |EDS- ... -S Model Use a suitable tool for Suitable tool mounting, see Fig. The bushing must be congruent with the connector for models with radial connector. Bushing for connector Fig. 7 Mounting of an induSENSOR, EDS- ... -S model Dismantling Suitable extractor Use an suitable extractor...
  • Page 16 Installation and Assembly |EDS- ... -S Model Dimensional drawing, EDS- ... -S model min 30 (1.18) Measuring tube I Sensor rod L 32.5 (1.28) +0.1 -0.1 (.16 (.32 +0.1 -0.004 Fig. 9 induSENSOR with axial connector, EDS- ... -SA7 - I model, measuring range: 75 / 100 / 160 / 200 / 250 / 300 Measuring Sensor...
  • Page 17 Installation and Assembly |EDS- ... -S Model Fig. 10 induSENSOR with radial connector, EDS- ... -SR7 - I model, measuring range: 75 (2.95) / 100 (3.94) / 160 (6.29) / 200 (7.87) / 250 (9.84) / 300 (11.81) EDS-xxx-S-Sx-I 31 (1.2) EDS-xxx-S-Sx7-I 51 (2.0) Dimensions in mm (inches) 1) Previous version no longer available.
  • Page 18 Installation and Assembly |EDS- ... -S Model min 30 (1.18) Measuring tube I Sensor rod L 32.5 (1.28) +0.1 -0,1 (.16 (.63 +0.1 -0.004 Fig. 11 induSENSOR with axial connector, EDS- ... -SA7 - I model, measuring range: 400 / 500 / 630 Dimension Tolerance µm...
  • Page 19 Installation and Assembly |EDS- ... -S Model Fig. 12 induSENSOR with radial connector, EDS- ... -SR7 - I model, measuring range: 400 (15.74) / 500 (19.69) / 630 (24.80) EDS-xxx-S-Sx-I 31 (1.2) EDS-xxx-S-Sx7-I 51 (2.0) Dimensions in mm (inches) 1) Previous version no longer available. induSENSOR, EDS Page 19...
  • Page 20: Eds

    Installation and Assembly |EDS- ... -F Model 4.3.2 EDS- ... -F Model EDS-100-F EDS-160-F EDS-200-F EDS-250-F EDS-300-F EDS-400-F EDS-630-F Mount the sensor in the cylinder using 6 cylinder head screws (M8 x 6). Sealing is provided by a supplied O-ring on the sensor shaft. Cylinder head Sensor rod Cylinder...
  • Page 21 Installation and Assembly |EDS- ... -F Model Dimensional drawing, EDS- ... -F model ø29 (1.14 dia) Measuring tube I Sensor rod L O-ring groove (0.79) (1.38) Measuring Sensor rod Measuring tube range ø63 (2.48 dia.) ø80 (3.15 dia.) 100 (3.93) 140 (5.51) 10 (0.39) 140 (5.51) 16 (0.63)
  • Page 22: Eds

    Installation and Assembly |EDS- ... -Z Model 4.3.3 EDS- ... -Z Model EDS-220-Z EDS-260-Z EDS-300-Z EDS-370-Z EDS-400-Z Mount the sensor so that it is held by the back plate and then fix it with a grub screw, see Fig. Sealing is provided by a supplied O-ring on the sensor shaft. Guide the connection braids of the sensor in the cable shaft to the outside and connect them with the mounting plug, see Fig.
  • Page 23 Installation and Assembly |EDS- ... -Z Model Pressure chamber seal: Mounting bore of the flange: 48H8 dia. Dimension Tolerance - O-ring: 44.12 x 2.62 Borehole surface: - Material: Viton = 0.8 48H8 = 3.2 1) Not included in delivery induSENSOR, EDS Page 23...
  • Page 24 Installation and Assembly |EDS- ... -Z Model Dimensional drawing, EDS- ... -Z model Measuring tube I 33 (1.3) 21(0.82) (0.47) 1 x 45 ° Sensor rod L Fig. 16 induSENSOR with axial braids, EDS- ... -Z model, measuring range: 220 / 260 / 300 / 370 / 400 Measuring Sensor rod Measuring tube...
  • Page 25 Installation and Assembly Dismantling Use an extractor pipe for dismantling, see Fig. Female thread in the extractor pipe: M24 x 1.5 Proceeding: 1. Open the plug connection on the intermediate plug. 2. Loosen the grub screw 3. Unscrew the extraction tube on the sensor shaft and pull the sensor out of the cylinder. Extractor pipe Fig.
  • Page 26: Pin Assignment For Power Supply And Output

    Installation and Assembly Pin Assignment for Power Supply and Output 4.4.1 EDS- ... -S Model The 7-pin connector on the sensor housing ensures power supply and signal output. Assignment Color Pin 2 and pin 4 are (Cable: C703-x) connected internally on the sensor electronics.
  • Page 27: Eds

    Installation and Assembly 4.4.2 EDS- ... -F Model The 5-pin connector on the sensor housing ensures power supply and signal output. Assignment Color (Cable: C705-x) Power supply White + (18 ... 30 VDC) Power supply ground / Brown/Yellow signal ground Signal 4 ...
  • Page 28: Eds

    Installation and Assembly 4.4.3 EDS-...-Z Model The 4-pin connector on the hydraulic cylinder ensures power supply and signal output. Assignment Color Signal ground Brown Power supply + (18 ... 30 VDC) White Signal (4 ... 20 mA) Blue Supply ground Black Fig.
  • Page 29: Operation

    Improper measuring tube guidance can lead to increased wear and premature failure. In the event of intervention by third parties, warranty and any liability claim shall lapse. Repairs are to be made exclusively by MICRO-EPSILON. Service, Repair If the sensor or sensor cable is defective, please send us MICRO-EPSILON MESSTECHNIK the affected parts for repair or exchange.
  • Page 30 The liability for material defects is 12 months from delivery. Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for material defects.
  • Page 31 Appendix Appendix Optional Accessories Series Name Description EDS connection cable, 7-pin, standard length 5 m, (EDS-...- S ...7... series); other EDS- ... -S C703-5 lengths on request EDS connection cable, 7-pin, length 5 m with 90° angled cable connector, C703/90-5 (EDS-...- S ...
  • Page 32 Appendix ø80.0 (ø3.15) 12.0 (.47) ø6.2 (ø.24) +0.05 +0.002 ø34.0 (ø1.34 +0.1 +0.004 ø31.0 (ø1.22 ø16.0 (ø.63) ø55.0 (ø2.17) 30.0 ° Fig. 23 Mounting ring, EDS- ... -S model, dimensions in mm (inches) induSENSOR, EDS Page 32...
  • Page 33 Appendix Description Series Name EDS connection cable, 5-pin, length 5 m, (EDS-...- F series) EDS- ... -F C705-5 EDS connection cable, 5-pin, length 15 m, (EDS-...- F series) C705-15 Measuring tube for EDS-100-F Measuring tube for EDS-160-F Measuring tube for EDS-200-F Measuring tube for EDS-250-F Measuring tube for EDS-300-F Measuring tube for EDS-400-F...
  • Page 34 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751051-C012051HDR info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...

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