Table of Contents
Advertisement
Quick Links
Water Heater
Thermo Top E Parking Heater
Thermo Top C Parking Heater
Installation documentation
Suzuki Splash
Petrol
from Model Year 2008
Left-hand drive vehicle
Manual air conditioning
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialised tools and equipment are
required to install and repair Webasto heating and cooling systems.
Only original Webasto parts must be used. For this, also see the catalog of air and water heat-
er accessories from Webasto.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required tech-
nical skills, or if you do not have access to the required technical documentation, tools
and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to installa-
tion by untrained staff.
Ident. No.: 1314128B_EN
e1
00 0003
e1
00 0002
Fee Euro 10.00
Feel the drive
© Webasto AG
Advertisement
Table of Contents
Related Manuals for Webasto Thermo Top E Parking
Summary of Contents for Webasto Thermo Top E Parking
- Page 1 Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heat- er accessories from Webasto.
-
Page 2: Table Of Contents
Suzuki Splash Table of Contents Validity Preparing installation location Heater / Installation Kit Preparing heater Foreword Installing heater General Instructions Combustion air Special Tools Exhaust gas Explanatory Notes on Document Fuel Preliminary Work Coolant circuit Heater installation location Final Work Electrical system Operating Instructions for End Customer Fan control... -
Page 3: Heater / Installation Kit
Suzuki Splash Heater / Installation Kit Quantity Description Order No.: Suzuki-specific heater delivery scope See Suzuki price list Installation kit for Suzuki Splash Petrol 1314113A Optional heater control either: Description Order No.: Heater controls See Suzuki price list Heater recommended for the respective vehicle class: Vehicle Heater Compact car... -
Page 4: Explanatory Notes On Document
Suzuki Splash Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Coolant circuit Fuel Exhaust gas Combustion air... -
Page 5: Preliminary Work
Suzuki Splash Preliminary Work WARNING! - Open fuel tank cap, ventilate tank. - Close the fuel tank cap again. - Disconnect the battery "earth" or "ground" connection. - Depressurise the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. -
Page 6: Electrical System
Suzuki Splash Electrical system Wiring harness pass through Digital timer 1 Protective rubber plug 1 Digital timer Wait until later to install the wiring har- ness of the metering pump together with the fuel line along the original ve- hicle fuel lines in a 10 mm dia., 2,100 mm long corrugated tube on the under- body Wiring har-... -
Page 7: Fan Control
Suzuki Splash Fan control Webasto Suzuki Wiring dia- gram rt/ws sw/ws Webasto components Vehicle components Colours and symbols Heater TT-C/E Fan motor 6-pin heater connector Fan relay white 25 A fuse Resistor group black Fan relay Fuse brown Legend green... -
Page 8: Remote Option (Telestart)
Suzuki Splash Remote option (Telestart) 1 Receiver, M5x16 bolt, washer, flanged nut, original vehicle hole Installing receiver 1 Antenna Installing antenna Temperature sensor only for T100 HTM 1 Fasten temperature sensor on original ve- hicle wiring harness with cable tie Installing tempera- ture sensor... -
Page 9: Preparing Installation Location
Suzuki Splash Preparing installation location Bend tab 1 inward at markings. Laying on 1 Remove original vehicle bolt (will be re- used) Removing bolt Cross member2 only present on vehicles with manual transmission 1 50 mm edge protection [2x] Installing edge pro- tection Preparing heater... - Page 10 Suzuki Splash 1 Exhaust pipe a = 190 2 Exhaust end section b = 335 Discard section X Preparing exhaust pipe 1 Loosely mount hose clamp [2x] 2 Red (rt) rubber isolator [2x] 3 Exhaust pipe Preparing exhaust pipe Close off condensed-water drain hole at posi- tion 2.
- Page 11 Suzuki Splash 1 Combustion air pipe a = 300 Discard section X Cutting combus- tion air pipe to length 1 Combustion air pipe 2 27 mm dia. hose clamp Installing combus- tion air pipe Manual transmission: b = 390 c = 110 d = 415 Hose D with long 90°...
-
Page 12: Installing Heater
Suzuki Splash 1 Black (sw) rubber isolator 2 27 mm dia. hose clamp 3 Hose section, 10 mm dia. clamp Premount- ing hose C Installing heater Align heater and unsure sufficient distance to adjacent components; correct if necessary. 1 Original vehicle bolt Installing heater 1 M6x25 bolt, 10 mm shim, large diameter... -
Page 13: Combustion Air
Suzuki Splash Combustion air 1 Retaining clip in existing hole Installing retaining clip Manual transmission 1 Combustion air pipe Routing combus- tion air pipe Automatic transmission Align black (sw) rubber isolator 2 to original vehicle stud bolt 1. 3 Combustion air pipe Routing combus- tion air... -
Page 14: Exhaust Gas
Suzuki Splash Exhaust gas 1 Exhaust end section 2 Loosely mount hose clamp 3 Red (rt) rubber isolator 4 Slide on exhaust-gas insulation Preparing 5 Red (rt) rubber isolator with groove exhaust end sec- tion Installing exhaust end sec- tion 1 Ejot screw 2 P-clamp Fastening... - Page 15 Suzuki Splash Cut out wheel well trim 1. Cutting out wheel well trim on left 1314128B_EN...
-
Page 16: Fuel
Suzuki Splash Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less specified otherwise, always fasten using cable ties. - Page 17 Suzuki Splash 1 16-24 mm dia. hose clamp [2x] 2 Fuel-tank vent line 3 Hose section, 10 mm dia. clamp 4 80 mm fuel-tank vent line 5 Fuel standpipe Premount- ing fuel standpipe Install hose section 4 with 3.2 mm dia. and 8 mm dia.
- Page 18 Suzuki Splash Drill out perforated bracket 2 to 10 mm dia. at position 3. 1 Silent block, flanged nut Preparing perforated bracket 1 Hose section [2x], 10 mm dia. clamp [2x] 2 Rubber-coated p-clamp, metering pump, flanged nut 3 Perforated bracket 4 Silent block Premount- ing meter-...
- Page 19 Suzuki Splash 1 Hose section, 10 mm dia. clamp 2 Hose section (rub protection), cable tie [2x each] 3 Hose section, 10 mm dia. clamp 4 Fuel line Connect- ing to me- tering pump 1 Fuel line in corrugated tube 2 Hose section, 10 mm dia.
-
Page 20: Coolant Circuit
Suzuki Splash Coolant circuit WARNING! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the hoses, the heater must be filled with coolant. The connection should be "inline"... - Page 21 Suzuki Splash Manual transmission 1 Edge protection 50 Installing edge pro- tection Disconnect hose to engine outlet/heat ex- changer inlet 1 at connection piece of engine outlet. Spring clip 2 will not be reused. Cutting point 1 Hose section of heat exchanger inlet 2 Cable tie Connect- ing heat...
- Page 22 Suzuki Splash Connect hose D with 90° elbow and C. Con- nect hose B with 90° elbow to heater inlet. 1 Spacer bracket Connect- ing heater Align black (sw) rubber isolator 1 relative to original vehicle stud bolt 2 on hose C. Aligning rubber iso- lator...
- Page 23 Suzuki Splash Ensure sufficient distance to adjacent compo- nents, and especially to clutch control mech- anism. 1 Black (sw) rubber isolator Aligning rubber iso- lator Automatic transmission Disconnect hose to engine outlet/heat ex- changer inlet 1 at connection piece of engine outlet.
- Page 24 Suzuki Splash Spacer bracket 2 [2x] between original vehi- cle hose 1 and hose D! Ensure sufficient distance to neighbouring components. Routing in engine compart- ment Connect- ing heater 1 Black (sw) rubber isolator Connect- ing engine outlet Ensure sufficient distance to neighbouring components.
-
Page 25: Final Work
1 Underride protection 3 Wheel well trim Fastening exhaust end sec- tion Feel the drive Webasto AG Postfach 80 D-82132 Stockdorf / Germany National Hotline: 01805 93 22 78 (14 Cent aus dem deutschen Festnetz) Hotfax: 0395 5592 353 Hotmail: hotline@webasto.de http://www.webasto.de... -
Page 26: Operating Instructions For End Customer
Suzuki Splash Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.