Webasto Thermo Top E Installation Instructions Manual
For nissan 2008 x-trail
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Also See for Thermo Top E:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
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Water Heater Unit
Thermo Top E Additional Heater
Thermo Top C Additional Heater
Thermo Top P Additional Heater
Installation Instructions
Nissan X-Trail
Diesel
from Model Year 2008
Left-hand drive vehicle
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required technical
skills, or if you do not have access to the required technical documentation, tools and
equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.:1312754A_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10.00
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto Thermo Top E
Summary of Contents for Webasto Thermo Top E
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Page 1: Installation Instructions
Left-hand drive vehicle WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. -
Page 2: Table Of Contents
Nissan X-Trail Table of Contents Validity Remote option (Telestart) Heater Unit/Installation Kit Remote option (Thermo Call) Foreword Preparing heater unit General Instructions Preparing installation location Special Tools Installing heater unit Explanatory Notes on Document Coolant for diesel engine Preliminary Work Combustion air Heater unit installation location Fuel... -
Page 3: Heater Unit/Installation Kit
See Nissan price list Heater unit recommended for the respective vehicle class: Vehicle Heater unit Compact car Thermo Top E Mid-size car, station wagon Thermo Top C Full-size car, van, offroader Thermo Top P The selection of the heater unit is based on the passenger compartment size of the vehicle and the... -
Page 4: Explanatory Notes On Document
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. -
Page 5: Preliminary Work
Nissan X-Trail Preliminary Work WARNING! - Open the fuel tank cap, ventilate the tank. - Close the tank cap again. - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. -
Page 6: Preparing Electrical System
Nissan X-Trail Preparing electrical system Only with automatic air-conditioning Wire section 1 and 2 will be required later for connecting fuse F4. Cutting wires to length 0,75² 1900 Produce connections as shown in wiring diagram. Install wire section 2 in the protective sleeving provided. -
Page 7: Electrical System
Nissan X-Trail Electrical system Digital timer / summer/winter switch option 1 Digital timer 2 Summer/winter switch, drilled hole 12 mm dia. Do not install the metering pump Wiring cable harness until later together harness with fuel pipe along the original installation vehicle fuel lines on the diagram... -
Page 8: Automatic Air-Conditioning Fan Controller
4,0² 2,0² 2,0² 0,75² ws/gr 0,75² ws/gr 0,75² 22 21 M311 Webasto components Vehicle components Colors and symbols Heater unit TT-C/E Fan motor 6-pin heater unit connector KB Air-conditioning control panel ws white 25 A fuse 40-pin connector KB black... -
Page 9: Nissan X-Trail
Nissan X-Trail Connection on fuse carrier 6 behind fuses F15 and F16. Produce connections as shown in wiring diagram. 1 Yellow and blue (ge/bl) wire of fan motor 2 Black (sw) wire from K3/30 Con- 3 Red (rt) wire from K3/87a necting 4 Yellow (ge) wire from fuse 16 fan-motor... -
Page 10: Remote Option (Telestart)
Nissan X-Trail Remote option (Telestart) 1 Fasten receiver with double-sided adhesive tape Installing receiver 1 Antenna Installing antenna Temperature sensor for HTM100 only 1 Fasten temperature sensor with double- sided adhesive tape Installing temper- ature sensor 1312754A_EN... -
Page 11: Remote Option (Thermo Call)
Nissan X-Trail Remote option (Thermo Call) 1 Fasten receiver with double-sided adhesive tape Installing receiver 1 Antenna Installing antenna 1 Pushbutton Installing push button 1312754A_EN... -
Page 12: Preparing Heater Unit
Nissan X-Trail Preparing heater unit 1 Perforated bracket approx. 115° Bending perforated bracket approx. 95° Loosely mount perforated bracket with 90° angle bracket on heater unit . 1 Ejot screw Installing perforated bracket 1 Ejot screw, large diameter washer [2x each] 2 Angle bracket [2x] Installing angle... -
Page 13: Installing Heater Unit
Nissan X-Trail 1 Original vehicle bolt on existing threaded hole Moving resistor 1 Disconnect ground wire, bolt will be reused 2 Disconnect ground wire 3 Disconnect ground wire 4 Wiring harness of heater unit 5 Remove clip of wiring harness Moving ground wires... - Page 14 Nissan X-Trail 1 M6x20 bolt, M6 flanged nut 2 Copy hole pattern, drill 6.5 mm dia. hole in cross member Installing heater unit 1 M6x20 bolt, M6 flanged nut Installing heater unit 1312754A_EN...
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Page 15: Coolant For Diesel Engine
Nissan X-Trail Coolant for diesel engine WARNING! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant hose, the heater unit must be filled with coolant. - Page 16 Nissan X-Trail a = 700 c = 110 d = 600 Discard section X Cutting coolant hoses to length Push braided protection hoses onto hose A and D and cut to length. Cut heat shrink plastic tubing to size and shrink.
- Page 17 Nissan X-Trail Con- nection to heater unit Con- nection to heater unit 1 Cable tie Routing in engine compart- ment 1 Original vehicle clamp Con- nection on engine outlet 1312754A_EN...
- Page 18 Nissan X-Trail 1 Original vehicle clamp Con- nection on heat exchanger inlet 1312754A_EN...
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Page 19: Combustion Air
Nissan X-Trail Combustion air 1 Combustion air pipe a = 280 Discard section X Cutting com- bustion air pipe to length 1 27 mm dia. clamp 2 Combustion-air intake pipe Installing intake pipe 1 Intake muffler 2 Cable ties [2x] through guide slit 3 Cable ties [2x] through guide slit Installing muffler... -
Page 20: Fuel
Nissan X-Trail Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. - Page 21 Nissan X-Trail 1 Metering pump 2 Rubber-coated p-clamp, silent block, flanged nut [2x] 3 Hose section, 10 mm dia. clamp [2x] 4 Fuel line 5 Wiring harness of metering pump, Installing connector mounted metering pump Separate fuel return line 1 approx. 50 mm before coupling.
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Page 22: Exhaust Gas
Nissan X-Trail Exhaust gas 1 Exhaust pipe a = 260 2 Exhaust end section b = 250 Preparing exhaust Discard section X pipe 1 Ejot stud Installing muffler 1 Exhaust muffler 2 M6x30 spacer nut 3 M6x12 bolt, spring lockwasher Installing muffler 1 Exhaust pipe... - Page 23 Nissan X-Trail 1 Hose clamp 2 Exhaust end section Installing exhaust section Drill out existing hole in wheel-well inner panel 1 to 42 mm dia. Insert exhaust end section 3 and red rubber isolator 2 in hole. Align exhaust end section 3 flush on red rubber isolator 2 .
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Page 24: Operating Instructions For End Customer
1 Air outlet to windshield 2 Adjust fan as shown 3 Set temperature to "max." Automatic air-con- ditioning Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf Hotline 01805 / 932278 - Hotfax 0395 / 5592-353 http://www.webasto.de Printed in Germany 09/2007 Printing:...