Webasto Thermo Top E Installation Instructions Manual
For fiat 2006 grande punto
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Also See for Thermo Top E:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
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Water Heater Unit
Thermo Top E Additional Heater
Thermo Top C Additional Heater
Thermo Top P Additional Heater
Installation Instructions
Fiat Grande Punto
Gasoline
from Model Year 2006
For left-hand drive vehicles only
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills, or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.: 1310665B_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto Thermo Top E
Summary of Contents for Webasto Thermo Top E
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Page 1: Installation Instructions
Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. -
Page 2: Table Of Contents
Fiat Grande Punto Table of Contents Validity Preparing Bracket and Heater Unit Heater Unit/Installation Kit Installing Heater Unit Foreword Coolant connection General Instructions Combustion air Special Tools Fuel Connection Explanatory Notes on Document Exhaust system Preliminary Work Final Work Heater unit installation location Operating Instructions for End Customer Preparing Electrical System Template for Fuel Standpipe... -
Page 3: Heater Unit/Installation Kit
1310662A Heater unit recommended for the respective vehicle class: Vehicle Heater unit Compact car Thermo Top E Mid-size car, station wagon Thermo Top C Full-size car, van, offroader Thermo Top P The selection of the heater unit is based on the passenger compartment size of the vehicle and the... -
Page 4: Explanatory Notes On Document
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. -
Page 5: Preliminary Work
Fiat Grande Punto Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. -
Page 6: Preparing Electrical System
Fiat Grande Punto Preparing electrical system Cut out insulation mat along marked line. Cutting out insulation Only with automatic air-conditioning Wire section 1 and 2 will be required later for connecting A/C control panel. rt 0,75mm² Cutting wires to 1850 length Make connections as shown in the wiring diagram with the tab receptacles provided. -
Page 7: Electrical Connections
Fiat Grande Punto Electrical Connections Fuse holder, relay K3 1 Retaining plate of fuse holder, M5.5x9.5 bolt 2 K3 relay, M5.5x9.5 bolt, washer Wiring harness installation Do not install the metering pump diagram cable harness until later together with fuel pipe along the original vehicle fuel lines on the underbody Wiring harness pass through... -
Page 8: Fan Controller For Manual Air Conditioning
2 Fuse and relay box Webasto Fiat O030 rt/ws Wiring diagram for manual air con- ditioning H081 N085 Webasto components Fiat components Colors and symbols Heater unit TT-C/E N085 Fan motor Fuse Fan relay white Fan relay O030 Fan resistor... -
Page 9: Automatic Air-Conditioning Fan Controller
Fiat Grande Punto Automatic air-conditioning fan controller Integration on connector of fuse and relay box. Make connections as shown in the wiring diagram with the connectors provided. Con- necting fan 1 Connector motor 2 Fuse and relay box Integration on 40-pin connector, Pin 39 from A/C control panel (wire colors may vary). - Page 10 Webasto Fiat rt/ws M072 Automatic air-con- ditioning gn/sw circuit diagram N085 gn/or M070 Webasto components Fiat components Colors and symbols Heater unit TT-C/E N085 Fan motor Heater unit fuse Fan relay white Fan relay M072 Fan controller black Fuse, 7.5 A...
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Page 11: Remote Option (Telestart)
Fiat Grande Punto Remote option (Telestart) 1 Receiver 2 Original vehicle bolt 3 Telestart bracket Installing receiver 1 Antenna Installing antenna Only with Telestart HTM 100 1 Temperature sensor with double-sided adhesive installation strap 2 Ventilation duct under instrument panel Installing tempera- ture sensor... -
Page 12: Preparing Bracket And Heater Unit
Fiat Grande Punto Preparing bracket and heater unit Bend angle bracket 2 straight and shorten at cutting line 3. Shape bracket as shown in drawing. 35 mm 1 Included bracket 4 Discard section Shaping 5 Bracket reshaped bracket 35 mm 1 Centered 7.0 mm dia. -
Page 13: Installing Heater Unit
Fiat Grande Punto Tighten EJOT screws to 10 Nm! 1 Prepared bracket 2 Ejot screw [2x] 3 10 mm shim, M6x40 spacer nut Installing bracket on heater unit Installing heater unit 1 M6x20 bolt, spring lockwasher, large diameter washer, 2 Existing hole Installing heater unit 1 Copy hole pattern, drill 7.0 mm hole [2x]... -
Page 14: Coolant Connection
Fiat Grande Punto Coolant connection WARNING! Tighten all hose clamps to 2.0 + 0.5 Nm. Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps and spring band clamps so that no other hose can be damaged. - Page 15 Fiat Grande Punto a = 810 mm b = 870 mm Discard section X Cut braided protection hoses to length and push onto hose A and B. Cutting coolant hoses to length Push braided protection hoses onto hose A and B and cut to length. Cut included heat shrink plastic tubing in half, push on and shrink.
- Page 16 Fiat Grande Punto Premount connection piece for heat exchanger inlet and mount on heat exchanger inlet. Premount- ing con- nection piece for heat ex- changer in- 1 Included clip 1 with cable tie in existing hole Preparing installa- tion in en- gine compart- ment...
- Page 17 Fiat Grande Punto Connec- tion to heater unit Before connecting, fill the coolant hoses with coolant. 1 Hose of engine outlet Connec- tion to en- gine outlet 1 Coolant hoses A and B in premounted clip 1 with cable tie 2 Included spacer bracket Routing in engine...
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Page 18: Combustion Air
Fiat Grande Punto Combustion air 1 Combustion air pipe a = 260 mm Cutting Discard section X combus- tion air pipe to length 1 Retaining clip in hole of heater unit Installing retaining clip 1 Combustion-air intake muffler 2 27 mm dia. hose clamp 3 Combustion-air intake pipe Installing muffler... -
Page 19: Fuel Connection
Fiat Grande Punto Fuel Connection CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. - Page 20 Fiat Grande Punto Fuel line from heater unit on pressure side of metering pump [side with connector]. 1 Tab connector, connector housing 2 Wiring harness of metering pump, 3 Fuel line 4 Hose section, 10 mm dia. hose clamps [2x] Installing metering pump...
- Page 21 Fiat Grande Punto Fuel line from fuel standpipe on intake side of metering pump [side without connector]. Check the position of the components; adjust if necessary. Check that they have free clearance. 1 Fuel line Connec- 2 Hose section, 10 mm dia. hose clamp [2x] tion to me- tering pump...
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Page 22: Exhaust System
Fiat Grande Punto Exhaust system 1 Exhaust pipe a = 260 mm 2 Exhaust end section b = 470 mm Preparing exhaust Discard section X pipe Remove original vehicle M6 nut at Pos. 3 3 M6x40 spacer nut on existing stud bolt 1 Muffler 2 M6x30 bolt, spring lockwasher, 20 mm spacer sleeve... - Page 23 Fiat Grande Punto 1 Hose clamp 2 Exhaust end section Installing exhaust section Check the position of the components; adjust if necessary. Check that they have free clearance. 1 Underride protection, 42 mm dia. hole, 2 Red (rt) rubber isolator with groove 3 Exhaust end section Mounting rubber...
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Page 24: Final Work
- Check the proper operation of the additional heater, see the operating instructions/installation instructions. - Attach the "Switch off additional heater before refueling" sticker to the left-hand B-pillar. Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf, Germany - Hotline +49-(0)1805-932278 Hotfax +49-(0)395-5592-353 - http://www.webasto.de Printed in Germany 09/07Printed by: Steffen... -
Page 25: Operating Instructions For End Customer
Fiat Grande Punto Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Before parking the vehicle, make the following settings: 1 Set temperature to "max." 2 Set fan to level "1", or possibly "2" 3 Direct air outlet toward windshield For vehi- cles with-... -
Page 26: Template For Fuel Standpipe
Fiat Grande Punto Template for Fuel Standpipe 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. 100 mm...
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