Related Manuals for KSB Delta Primo F
Summary of Contents for KSB Delta Primo F
- Page 1 Pressure Booster System KSB Delta Primo KSB Delta Primo F KSB Delta Primo VC KSB Delta Primo SVP Installation/Operating Manual...
- Page 2 Subject to technical modification without prior notice. © KSB B.V., Alphen aan den Rijn, Nederland 02/08/2019...
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Page 3: Table Of Contents
Connecting the pressure booster system.................. 23 5.5.3 Connecting the remote ON/OFF input.................... 23 5.5.4 Connecting the dry running protection device................ 23 5.5.5 Connecting the fire alert ........................ 23 5.5.6 Connecting the ambient temperature monitoring device (optional) .......... 23 5.5.7 Connecting the digital inputs (optional).................. 23 KSB Delta Primo 3 of 80... - Page 4 Mounting the manifold in a mirrored position ................ 44 Trouble-shooting.......................... 48 Related Documents .......................... 50 10.1 General assembly drawings/exploded views with list of components ............ 50 10.1.1 KSB Delta Primo F .......................... 50 10.1.2 KSB Delta Primo VC.......................... 51 10.1.3 KSB Delta Primo SVP .......................... 52 10.2 Parameter list.............................. 52 KSB Delta Primo...
- Page 5 Contents 10.3 Fault messages .............................. 69 EU Declaration of Conformity ...................... 73 Certificate of Decontamination...................... 74 Commissioning report ......................... 75 Index .............................. 76 KSB Delta Primo 5 of 80...
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Page 6: Glossary
Efficiency class to IEC 60034-30: 3 = Premium Efficiency (IE = International Efficiency) Manual mode Direct operation on the power supply network, independently of the control unit. Switchgear and controlgear assembly Control cabinet with one or several control units / switchgears and electrical equipment. KSB Delta Primo 6 of 80... -
Page 7: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Software changes The software has been specially created for this product and thoroughly tested. -
Page 8: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Delta Primo 8 of 80... -
Page 9: Safety
2.2.1 Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the product literature regarding pressure, temperature, etc. ▪ Observe all safety information and instructions in this manual. KSB Delta Primo 9 of 80... -
Page 10: Personnel Qualification And Personnel Training
▪ Carry out work on the pressure booster system during standstill only. ▪ The pump casing must have cooled down to ambient temperature. ▪ Pump pressure must have been released and the pump must have been drained. KSB Delta Primo 10 of 80... -
Page 11: Unauthorised Modes Of Operation
Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use. (ð Section 2.2, Page 9) KSB Delta Primo 11 of 80... -
Page 12: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 13: Return To Supplier
Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. KSB Delta Primo VC: +30 °C KSB Delta Primo 13 of 80... -
Page 14: Description
KSB Delta Primo Type series Design Fixed speed pressure booster system Pressure booster system with cabinet-mounted variable speed system Pressure booster system with variable speed system and KSB SuPremE motor Number of pumps Pump size Number of pump stages 4.4 Name plate KSB Delta Primo 3/1508 KSB B. -
Page 15: Design Details
KSB Delta Primo VC, SVP ▪ One frequency inverter per pump Installation ▪ Stationary dry installation Drive KSB Delta Primo F, VC ▪ Electric motor ▪ Efficiency class IE3 to IEC 60034-30 KSB Delta Primo SVP: ▪ Magnetless synchronous reluctance motor ▪... -
Page 16: Configuration And Function
Design Fully automatic pressure booster system with two or three vertical high-pressure pumps (3) for ensuring the required supply pressure Function KSB Delta Primo F: Either two or three pumps are controlled and monitored by a microprocessor control unit (BoosterControl Advanced). The first pump is started up when the pressure falls below the set start-up pressure. -
Page 17: Noise Characteristics
– Control panel (display, keys, LEDs, service interface) – Three LEDs signalling the operating status – Lockable master switch (repair switch) – Motor protection switch per pump – One frequency inverter per pump – Service interface for KSB ServiceTool KSB Delta Primo 17 of 80... -
Page 18: Dimensions And Weights
For dimensions and weights refer to the outline drawing. 4.10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor. Fig. 3: PE connection Earthing terminal Location of power connection KSB Delta Primo 18 of 80... -
Page 19: Installation At Site
Top-heavy pressure booster system Risk of personal injury by pressure booster system tipping over! ▷ Pressure booster systems awaiting final installation must be secured against tipping over. ▷ Firmly anchor the pressure booster system. KSB Delta Primo VC: +30 °C KSB Delta Primo 19 of 80... -
Page 20: Mounting The Accumulator
1. Mechanically support the suction head line on site to provide for absorption of mechanical forces. 2. Install the piping without transmitting any stresses and strains. 3. Connect the piping to the distribution lines on the inlet side and discharge side. KSB Delta Primo 20 of 80... -
Page 21: Fitting An Expansion Joint (Optional)
0.5 bar. Example p = 4 bar Minimum pressure gradient = 5 m ≙ 0.5 bar Downstream pressure: 4 bar - 0.5 bar = 3.5 bar. ü A minimum pressure gradient of 5 m is available. 1. Install the pressure reducer in the pipe on the inlet side. KSB Delta Primo 21 of 80... -
Page 22: Electrical Connection
Terminal assignment For the terminal assignment refer to the wiring diagram. 5.5.1 Sizing the power cable Determine the cross-section of the power cable based on the total rated power required. KSB Delta Primo 22 of 80... -
Page 23: Connecting The Pressure Booster System
2. Establish the connection in accordance with the wiring diagram. 5.5.7 Connecting the digital inputs (optional) 1. Establish the connection in accordance with the wiring diagram. ð Establish the remote reset, setpoint changeover and functional check run functions via the WSD inputs 1 to 3. KSB Delta Primo 23 of 80... -
Page 24: Commissioning/Start-Up/Shutdown
Minor leakage of the mechanical seals during commissioning is normal and will cease after a short period of operation. Have commissioning carried out by specialist KSB staff. ü The original operating manual of the pump set is on hand. ü The pipe unions between the pump set and the piping have been re-tightened. -
Page 25: Dry Running Protection
CAUTION Pressure booster system not set to requirements Damage to the pump/pressure booster system! ▷ Adjust the settings of the pressure booster system to the pressure conditions at the site. ▷ Set the functions as required. KSB Delta Primo 25 of 80... -
Page 26: Checklist For Commissioning/Start-Up
(i.e. no dry running protection or inlet pressure + max. pressure of pressure booster system higher than 16 bar). Complete the commissioning report together with the operator/user and instruct the operator/ user as to the function of the unit. KSB Delta Primo 26 of 80... -
Page 27: Operating Limits
See name plate. 6.2.4 Fluid handled 6.2.4.1 Permissible fluids to be handled ▪ Clean fluids not chemically or mechanically aggressive to the pump materials ▪ Drinking water ▪ Service water ▪ Cooling water VC: Maximum ambient temperature 30°C KSB Delta Primo 27 of 80... -
Page 28: Minimum Flow Rate
2. Re-tighten vent plug 1 on the accumulator. 6.3.2 Shutdown Standard design 1. Set the master switch to 0. Additional instruments 1. Set manual-0-automatic selector switch to 0. Applies to the handling of drinking water (Germany only) KSB Delta Primo 28 of 80... -
Page 29: Operation
Changes and restorations can be made via the control panel. (ð Section 7.7, Page 34) 7.1 Control panel Fig. 7: Control panel 1 Display 2 LED display 3 Function keys 4 Navigation keys 5 Service interface 7.1.1 Display The display contains the following information: Fig. 8: Display elements KSB Delta Primo 29 of 80... - Page 30 Table 14: Control unit: Navigation keys Description Direction keys: ▪ Move up/down in the menu options ▪ Increase/decrease a numerical value ▪ Scroll up or down Escape key: ▪ Cancel an entry without saving it. ▪ Move up one menu level. KSB Delta Primo 30 of 80...
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Page 31: Service Interface
➡ Control unit ▪ Login ▪ Service ➡ System configuration ▪ Number of pumps ▪ Configuration suction side ▪ Configuration operating mode ➡ System settings ▪ Suction side ▪ Discharge side ▪ Configuration of frequency inverter KSB Delta Primo 31 of 80... -
Page 32: Quick Menu
The password is "7353". "Service" level Access level for service personnel. You must enter the password under (3-2-1-1) Login to gain access. "S" is displayed. "Factory" level Access level for the manufacturer only. "F" is displayed. KSB Delta Primo 32 of 80... -
Page 33: Displaying And Changing Parameters
1. Press OK to save new parameter values. Step 7: Leaving the parameter menu 1. To leave the parameter menu, press ESC several times. ð The main display is shown. ð The new setpoint is active. KSB Delta Primo 33 of 80... -
Page 34: Displaying And Acknowledging Warning And Alert Messages
2. Select OK. Restoring settings Restoring factory settings ü Logged in at Customer level. 1. Call up parameter 3-2-2-1 (factory settings). 2. Select RESET OK. ð Resets the pressure booster system’s values and settings to factory-set defaults. KSB Delta Primo 34 of 80... - Page 35 ü Logged in at Factory level (for manufacturers only). settings 1. Select parameter 3-2-2-6 (default settings). 2. Select OK. ð The control unit is reset to the pressure booster system type. No settings for pressure, dry running protection, etc. KSB Delta Primo 35 of 80...
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Page 36: Operating Modes
7. Set parameter 3-11-4 (time Direct OFF) to define the time period the pump is to keep on running in order to charge the accumulator before stopping. 8. Adjust parameters 3-11-3 and 3-11-4 until the required stopping behaviour is obtained. KSB Delta Primo 36 of 80... -
Page 37: Functions
A warning message is output (yellow LED). When this contact is closed, the pump sets start up again in line with demand. The warning message is cleared. KSB Delta Primo 37 of 80... -
Page 38: Fire Alert
The following functions can be assigned via the digital inputs: ▪ Remote reset – Activated by pulse to terminals. ▪ Setpoint changeover (see parameter 3-5-9) – Activated by closing the contact, de-activated by opening the contact. ▪ Functional check run – Pulse-activated. KSB Delta Primo 38 of 80... -
Page 39: Servicing/Maintenance
▪ For any work on the pump (set) observe the operating manual of the pump (set). ▪ In the event of damage you can always contact KSB Service . ▪ A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation with a minimum of maintenance expenditure and work. -
Page 40: Servicing/Inspection
Check the pump sets for smooth running and the mechanical seal for integrity. Check the shut-off elements, drain valves and check valves for proper functioning and tightness. If fitted, clean the strainer in the pressure reducer. KSB Delta Primo 40 of 80... -
Page 41: Setting The Pre-Charge Pressure
5. Fit the protective cap of the membrane-type accumulator valve. Filling the membrane-type accumulator 1. Remove and store the protective cap of the membrane-type accumulator valve. 2. Add nitrogen through the valve. 3. Fit the protective cap of the membrane-type accumulator valve. KSB Delta Primo 41 of 80... -
Page 42: Replacing The Non-Return Valve
6. Use a suitable tool to screw the body parts of the non-return valve into each other to shorten the length of the body. Fig. 11: Removing the body 7. Remove the body of the non-return valve. KSB Delta Primo 42 of 80... - Page 43 12. Use a suitable tool to loosen the screwed connection of the body parts of the non-return valve to extend the body length. Fig. 14: Verifying the alignment 13. Verify the correct alignment. Fig. 15: Fitting the screw KSB Delta Primo 43 of 80...
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Page 44: Mounting The Manifold In A Mirrored Position
3. Place a suitable container under the drain connections. 4. Open the drain connections. To do so, observe the pump's operating manual. Fig. 16: Removing the bolts 5. Remove the tie bolts between the two oval flanges and the pumps. Sealant for taps KSB Delta Primo 44 of 80... - Page 45 Fig. 18: Loosening the EF locknut EF locknut 7. Undo the EF locknut at both shut-off valves by half a turn. The O-ring is now exposed. Fig. 19: Turning the pressure measuring set Pressure measuring set Lever of the shut-off valve KSB Delta Primo 45 of 80...
- Page 46 Shut-off valve 10. Turn the shut-off valves by 180°. Then turn the manifold with shut-off valves by 180°. Fig. 21: Turning the pressure measuring set Pressure measuring set 11. Turn the pressure measuring set by a last 90°. KSB Delta Primo 46 of 80...
- Page 47 8 Servicing/Maintenance 12. If the pressure gauge and/or pressure sensors have been removed, connect them again. ð The manifold is now fitted in a mirrored position. 13. Tighten the EF locknuts of the shut-off valves again. KSB Delta Primo 47 of 80...
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Page 48: Trouble-Shooting
Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB service is required. A Pumps fail to start in automatic mode or cut out shortly after start-up. Lack of water is indicated. - Page 49 ✘ ✘ ✘ ✘ booster system necessary. ✘ ✘ ✘ ✘ Water extraction higher than stated Contact KSB. in the purchase order ✘ Motor protection switch triggered or Compare setting with the motor's ✘ ✘ set incorrectly, or pump seized rating plate data.
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Page 50: Related Documents
10 Related Documents 10 Related Documents 10.1 General assembly drawings/exploded views with list of components 10.1.1 KSB Delta Primo F 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 22: KSB Delta Primo F Table 21: List of components Part No. Description Part No. -
Page 51: Ksb Delta Primo Vc
10 Related Documents 10.1.2 KSB Delta Primo VC 79-1 79-2 79-7 743.90 742.02 742.01 743.90 Fig. 23: KSB Delta Primo VC Table 22: List of components Part No. Description Part No. Description 79-1 Automatic control unit Anti-vibration pad 79-2 Measuring transducer Pump... -
Page 52: Ksb Delta Primo Svp
10 Related Documents 10.1.3 KSB Delta Primo SVP 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 24: KSB Delta Primo SVP Table 23: List of components Part No. Description Part No. Description 79-1 Automatic switchgear Pump 79-2 Measuring transducer Pressure gauge O-ring 742.01/.02... - Page 53 Everybody Nobody Displaying the pump load 1-2-3 Thermal fail. flags Not tripped Service Nobody Tripped Bit-based display of status of all thermal fault inputs 1-2-4 Running hours pump Everybody Nobody Displaying the operating hours per pump KSB Delta Primo 53 of 80...
- Page 54 Displayed units Everybody Nobody 3-1-1-3 Selecting the units shown on the display. The measured values are converted in the device. 3-1-1-3-1 Pressure kPa, Everybody Service Units of measured pressure bar, values PSI, feet, KSB Delta Primo 54 of 80...
- Page 55 Type of connected field bus Profibus, module Modbus 3-1-4 Logo Service Nobody Setting the logo displayed 3-1-4-1 Logo No logo KSB logo, Service Service Selecting the logo displayed dp logo, no logo Device Everybody Nobody Device-specific settings 3-2-1 Login Everybody...
- Page 56 Activating leakage monitoring MPO Functionality Off, Service Service 3-3-6 Synchronous operation 3-3-7 PumpMode int/ext Internal Internal, Everybody Service Setting for pump mode via external HMI (internal) or switch (external)) System settings Everybody Nobody Parameterisation of system KSB Delta Primo 56 of 80...
- Page 57 3-4-1-4-9 Supply valve ON/OFF Everybody Nobody Position of inflow gate valve for filling inlet tank Level 1 open 0.. 99 Everybody Service 3-4-1-4-9-1 Level for opening gate valve to start filling inlet tank KSB Delta Primo 57 of 80...
- Page 58 3-4-1-5-7 Differential constant of PID controller 3-4-1-5-9 Switch On time 0.. 60 Service Service Time to pump start Switch Off time 0.. 60 Service Service 3-4-1-5-10 Time to pump stop 3-4-2 Discharge Everybody Service Discharge-side parameterisation KSB Delta Primo 58 of 80...
- Page 59 Hz 3-4-3-13 P nominal of VFD 1500 0.. 100000 100000 Everybody Service Nominal power of frequency inverters 3-4-3-14 U nominal of VFD 0.. 500 Everybody Service Nominal voltage of frequency inverters KSB Delta Primo 59 of 80...
- Page 60 0.. 99 Everybody Service Number of water replacement cycles 3-4-4-2 Refresh time span 0.. 999 Everybody Service Duration of water replacement procedure in hours 3-4-4-3 Average room temp. 0.. 50 Everybody Service Measured average ambient temperature KSB Delta Primo 60 of 80...
- Page 61 2900 300.. 3600 3600 Everybody Service Rated speed of pump for rated H/Q characteristic curve Pressure Everybody Nobody Configuring the system pressure 3-5-1 Set point 0.. 1000 1000 Everybody Customer Entering the pressure setpoint (system pressure) KSB Delta Primo 61 of 80...
- Page 62 The pump runtime is adjusted automatically. Min. run time 0.. 999 Everybody Customer 3-6-2 Limit for minimum runtime of pump 3-6-3 Min. run time corr. 0.. 99 Everybody Service Correction value for minimum runtime of pump KSB Delta Primo 62 of 80...
- Page 63 Check run at Everybody Customer 3-7-5 Day-controlled forced start (check run); the pumps are started at a defined time Hours 0.. 23 Everybody Customer 3-7-5.1.1 Hours for daily forced start (check run) KSB Delta Primo 63 of 80...
- Page 64 February, deactivated March, April, May, June, July, August, September, October, November, December Day adapt level Off 1.. 31 Everybody Customer 3-7-10.1.2 Entering the day on which the alternative fill level is deactivated KSB Delta Primo 64 of 80...
- Page 65 Entering the hours when the alternative pressure setpoint is deactivated 3-7-8-4.1.4 Min adapt setp.OFF 0.. 59 Everybody Customer Entering the minutes when the alternative pressure setpoint is deactivated Definable I/O Service Service Programming inputs/outputs 3-8-1 Inputs Service Nobody Inputs KSB Delta Primo 65 of 80...
- Page 66 Configuration of output 4 threshold 1, threshold 2, supply valve, bypass valve, lack of water Output 5 (FR5) None None, Service Service 3-8-2-5 Configuration of output 5 threshold 1, threshold 2, supply valve, bypass valve, lack of water KSB Delta Primo 66 of 80...
- Page 67 Service 3-14 Bypass valve 3-14-1 Valve Function Off, Everybody Service Activating/deactivating the forced start (check run), valve function Pt1000, digital input 3-14-2 Open delay 0.. 20 Everybody Service Delay time that lapses before valve is opened KSB Delta Primo 67 of 80...
- Page 68 HMI Info Everybody Everybody IO information on HMI 4-3-1 HMI Serial Number Everybody Nobody IO information on serial number of HMI HMI FW-Version Everybody Nobody 4-3-2 IO information on firmware of HMI KSB Delta Primo 68 of 80...
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Page 69: Fault Messages
Temp. Fail. Pump 2 Fault (temperature, motor protection switch, etc.), ✘ pump 2 Temp. Fail. Pump 3 Fault (temperature, motor protection switch, etc.), ✘ pump 3 Temp. Fail. Pump 4 Fault (temperature, motor protection switch, etc.), ✘ pump 4 KSB Delta Primo 69 of 80... - Page 70 Pump 1 in manual mode ✘ (independent of automatic mode) Manual On Pump 2 Pump 2 in manual mode ✘ (independent of automatic mode) Manual On Pump 3 Pump 3 in manual mode ✘ (independent of automatic mode) KSB Delta Primo 70 of 80...
- Page 71 Temperature too high, frequency inverter 2 ✘ Temp. Failure P3 Temperature too high, frequency inverter 3 ✘ Temp. Failure P4 Temperature too high, frequency inverter 4 ✘ Temp. Failure P5 Temperature too high, frequency inverter 5 ✘ KSB Delta Primo 71 of 80...
- Page 72 Setpoint Reduction Setpoint reduced due to drop in inlet pressure ✘ Factory Test No test carried out in factory ✘ MPO Failure Fault in VP mode, synchronous operation ✘ ASR Shutdown Cancellation of automatic setpoint reduction ✘ KSB Delta Primo 72 of 80...
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Page 73: Eu Declaration Of Conformity
2401 LJ Alphen aan den Rijn (The Netherlands) The manufacturer herewith declares that the product: KSB Delta Primo (F, VC, SVP) Serial number: 06/2019 0000000-0001 - 52/2020 9999999-9999 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 74: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields KSB Delta Primo 74 of 80... -
Page 75: Commissioning Report
13 Commissioning report 13 Commissioning report The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB Service who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................Order No. -
Page 76: Index
Displaying and acknowledging warning and alert Warranty claims 7 messages 34 Faults Causes and remedies 48 Filling the accumulator 37 Installation 15 Installation at site 19 Intended use 9 Key to safety symbols/markings 8 LED display 30 Maintenance work 40 Navigation keys 30 No-flow detection 37 Operating limits 9 Other applicable documents 7 KSB Delta Primo 76 of 80... - Page 80 KSB B.V. Kalkovenweg 13 2401 LJ Alphen aan den Rijn (Netherlands)
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