Related Manuals for KSB Amarex
Summary of Contents for KSB Amarex
- Page 1 Submersible Motor Pump Amarex Sizes DN 50 to DN 150 Motors: 2 Poles: 014 to 084 4 Poles: 012 to 077 50 Hz Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 17/09/2020...
- Page 3 Motor directly fitted to the pump via a flange or a drive lantern Hydraulic system The part of the pump in which the kinetic energy is converted into pressure energy Efficiency class to IEC 60034-30: 3 = Premium Efficiency (IE = International Efficiency) Amarex 3 of 82...
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Page 4: Table Of Contents
Fitting the guide rail arrangement .................... 27 5.3.1.5 Fitting the guide hoop arrangement (for DN 50 and DN 65 only).......... 29 5.3.1.6 Preparing the pump set ........................ 29 5.3.1.7 Installing the pump set ......................... 31 5.3.2 Transportable wet-installed model.................... 31 Electrical system.............................. 31 Amarex 4 of 82... - Page 5 Leak testing ............................ 54 7.5.5 Checking the connection of motor/power supply ................ 55 Tightening torques............................ 55 Spare parts .............................. 55 7.7.1 Ordering spare parts.......................... 55 7.7.2 Recommended spare parts stock for 2 years' operation to DIN 24296 .......... 57 7.7.3 Spare parts sets .......................... 57 Amarex 5 of 82...
- Page 6 9.1.2 General assembly drawing for version YS .................. 62 Exploded views with list of components....................... 64 9.2.1 Exploded view of Amarex F-max, version US ................... 64 9.2.2 Exploded view of Amarex D-max, version US .................. 65 9.2.3 Exploded view of Amarex F-max, version YS ................... 66 9.2.4...
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Page 7: General
In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 8: Symbols
Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. If agreed to be included in the scope of supply Amarex 8 of 82... -
Page 9: Safety
▪ Consult the manufacturer about any use or mode of operation not described in the data sheet or product literature. ▪ Only use the respective impeller types in combination with the fluids described below. Amarex 9 of 82... -
Page 10: Personnel Qualification And Training
▪ If shutting down the pump does not increase potential risk, fit an emergency- stop control device in the immediate vicinity of the pump (set) during pump set installation. Amarex 10 of 82... -
Page 11: Safety Information For Maintenance, Inspection And Installation
Repair work at the flameproof joints must only be performed in accordance with the manufacturer's instructions. Repair to the values in tables 1 and 2 of EN 60079-1 is not permitted. Amarex 11 of 82... -
Page 12: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 13: Return To Supplier
Collect greases and other lubricants during dismantling. 2. Separate and sort the materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Amarex 13 of 82... - Page 14 Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. Amarex 14 of 82...
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Page 15: Description Of The Pump (Set)
D 1 0 0 - 2 3 0 See name plate and data sheet See data sheet Table 7: Designation key Position Code Description Pump type Amarex Impeller type D-max Open two-vane impeller F-max Free-flow impeller 6-12 Size Nominal discharge nozzle diameter [mm]... -
Page 16: Name Plate
ZN 3826 - M 68 MADE IN FRANCE ZN 3826 - M 69 Fig. 1: Name plate (example) a) Standard pump set b) Explosion-proof pump set Designation KSB order number Flow rate Maximum fluid and ambient temperature Enclosure Rated power Rated speed... -
Page 17: Installation Types
Guide wire arrangement P1: pump P4: installation parts for guide hoop arrangement, installation depth = 4.5 m / 9.5 m / 14.5 m P5: claw P7: chain and shackle Standard for impeller type D-max, optional for impeller type F-max Amarex 17 of 82... - Page 18 P1: pump P4: installation parts for twin guide rail arrangement P5: claw and adapter P7: chain and shackle Table 9: Installation type P, transportable wet-installed model Installation type Description P1: pump P6: pump foot P7: chain and shackle Amarex 18 of 82...
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Page 19: Configuration And Function
▪ Pump set complete with power cables ▪ Claw with sealing elements and fasteners ▪ Mounting bracket with fasteners ▪ Duckfoot bend with mounting elements ▪ Guiding equipment The guide rails are not included in the scope of supply. Amarex 19 of 82... -
Page 20: Dimensions And Weights
This name plate must be attached in a clearly visible position outside the place of installation, e.g. at the control panel, pipeline or mounting bracket. 4.9 Dimensions and weights For dimensions and weights refer to the general arrangement drawing/outline drawing or data sheet of the pump set. Optional Amarex 20 of 82... -
Page 21: Installation At Site
Impermissible solid objects (tools, screws/bolts or similar) in the pump sump/inlet tank during pump start-up Personal injury and damage to property! ▷ Check the pump sump/inlet tank for impermissible solid objects before flooding, and remove, if necessary. Amarex 21 of 82... -
Page 22: Checks To Be Carried Out Prior To Installation
3. If the lubricant level is lower, top up the lubricant reservoir through the filler opening until the indicated level M is reached. 4. Screw in screw plug 903.03 with joint ring 411.03. Observe the tightening torques. Amarex 22 of 82... -
Page 23: Checking The Direction Of Rotation
4. Disconnect the pump set from the power supply and make sure it cannot be switched on unintentionally. 5.3 Installing the pump set Always observe the general arrangement drawing/outline drawing when installing the pump set. Amarex 23 of 82... -
Page 24: Stationary Wet Installation
[Nm] × l M10 × 130 M16 × 190 Table 11: Curing times of mortar cartridge Floor temperature Minimum curing time Dry concrete Wet concrete [°C] [min] ≥ +35 ≥ +30 ≥ +20 ≥ +10 ≥ +5 SW = Width across flats Amarex 24 of 82... -
Page 25: Connecting The Piping
Table 12: Permissible flange loads Nominal flange Forces Moments diameter [Nm] ∑F ∑M 1350 1650 1500 2600 1000 1150 1400 2050 1700 2100 1850 3300 1100 1200 1500 2200 2050 2500 2250 3950 1150 1300 1600 2350 Amarex 25 of 82... -
Page 26: Fitting The Guide Wire Arrangement
2. Insert clamping pieces 571 through the holes of suspension bracket 572 and fasten with nuts 920.37. 3. Fasten fully threaded stud 904 with the pre-assembled clamping arrangement to the mounting bracket with nut 920.36. Tighten nut 920.36 allowing sufficient play for subsequently tensioning the guide wire. Amarex 26 of 82... -
Page 27: Fitting The Guide Rail Arrangement
Select guide rail materials which are suitable for the fluid handled or as specified by the operator. Table 14: Guide rail dimensions Hydraulic system Outside diameter Wall thickness [mm] size [mm] Minimum Maximum DN 50 33,7 DN 65 33,7 Amarex 27 of 82... - Page 28 This expands the clamping sleeves so that they clamp the rails at the inside rail rails diameter. 7. Secure nut 920.01 with a second nut. To DIN 2440/2442/2462 or equivalent standards Only with twin guide rail arrangement Amarex 28 of 82...
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Page 29: Fitting The Guide Hoop Arrangement (For Dn 50 And Dn 65 Only)
Tighten the screws to a torque of 70 Nm. 2. Fit profile seal 410 into the opening of claw 732. This will seal the duckfoot bend/pump connection. Attaching the lifting chain / lifting rope Stationary wet installation Amarex 29 of 82... -
Page 30: Transportable Wet-Installed Model
Attach the lifting chain with shackle or the lifting rope to the pump set handle. This attachment point achieves an upright position of the pump set. Table 15: Types of attachment Drawing Type of fastening Shackle with chain at the pump casing 59-17 Shackle 59-18 Hook Lifting chain / lifting rope Amarex 30 of 82... -
Page 31: Electrical System
The pump set is supplied with power cables; it is wired for DOL starting. NOTE When laying a cable between the control system and the pump set's connection point, verify that the number of cores is sufficient for the sensors. A minimum cross- section of 1 mm² is required. Amarex 31 of 82... -
Page 32: Setting The Overload Protection Device
EMC information provided by the inverter manufacturer. If the inverter manufacturer recommends a shielded power cable, make sure to use a submersible motor pump with shielded power cables. Amarex 32 of 82... -
Page 33: Sensors
No modifications are required on the power/control cable of the submersible motor pump. Suitable analysing devices must be selected. To monitor the leakage sensor inside the motor using a special relay available from KSB is recommended. 5.4.1.4 Sensors DANGER... -
Page 34: Leakage Inside The Motor
Electrical connection work by unqualified personnel Risk of fatal injury due to electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079. Optional Amarex 34 of 82... - Page 35 DANGER Connection of damaged power cables Danger of death from electric shock! ▷ Check the power cables for damage before connecting them. ▷ Never connect damaged power cables. ▷ Replace damaged power cables. Amarex 35 of 82...
- Page 36 ▷ Explosion-proof pump sets installed in a tank must never be retrofitted with an external potential equalisation connection! DANGER Touching the pump set during operation Electric shock! ▷ Make sure that the pump set cannot be touched during operation. Amarex 36 of 82...
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Page 37: Commissioning/Start-Up/Shutdown
Damage to the pump set! ▷ Do not re-start the pump set before it has come to a standstill. ▷ Never start up the pump set while the pump is running in reverse. ü The fluid level is sufficiently high. Amarex 37 of 82... -
Page 38: Operating Limits
▷ Never operate an explosion-proof pump (set) outside the specified range. The mains voltage and mains frequency may fluctuate around the rated values as defined for zone B to IEC 60034-1. The voltage difference between the individual phases must not exceed 1 %. Amarex 38 of 82... -
Page 39: Operation On A Frequency Inverter
▷ Never allow the fluid level to drop below the specified minimum. The pump set is ready for operation when the fluid level has reached dimension R3, R3´, R4 or R4´ as a minimum (see outline drawing). Fig. 18: Minimum fluid level Amarex 39 of 82... -
Page 40: Density Of The Fluid Handled
▷ Decontaminate pumps which handle fluids posing a health hazard. CAUTION Danger of frost/freezing Damage to the pump set! ▷ If there is any danger of frost/freezing, remove the pump set from the fluid handled and clean, preserve and store it. Amarex 40 of 82... -
Page 41: Returning To Service
Risk of injury from moving parts or escaping fluid! ▷ As soon as the work is completed, properly re-install and re-activate any safety- relevant devices and protective devices. NOTE On pumps/pump sets older than 5 years we recommend replacing all elastomer seals. Amarex 41 of 82... -
Page 42: Servicing/Maintenance
Risk of injury by moving components and shock currents! ▷ Ensure that the pump set cannot be started unintentionally. ▷ Always make sure the electrical connections are disconnected before carrying out work on the pump set. Amarex 42 of 82... - Page 43 NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.
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Page 44: Maintenance/Inspection
7 Servicing/Maintenance 7.2 Maintenance/inspection KSB recommends the following regular servicing schedule: Table 17: Overview of maintenance work Maintenance interval Maintenance work For details see ... Every 4000 operating hours; at Insulation resistance measurement (ð Section 7.2.1.3, Page 44) least once a year Checking the power cables (ð Section 7.2.1.2, Page 44) -
Page 45: Lubrication And Lubricant Change
7.2.2 Lubrication and lubricant change 7.2.2.1 Lubricating the mechanical seal The mechanical seal is supplied with lubricating liquid from the lubricant reservoir. 7.2.2.1.1 Intervals Change the lubricant every 4000 operating hours but at least once a year. Amarex 45 of 82... -
Page 46: Lubricant Quality
▷ Using machine oil is only permitted if the oil is disposed of properly. 7.2.2.1.3 Lubricant quantity Table 21: Lubricant quantity depending on the motor Motor version Efficiency class Number of poles Lubricant quantity 0,73 0,73 0,73 0,73 0,73 0,73 0,73 0,73 0,73 1,05 1,05 1,05 1,05 1,05 1,05 1,05 Amarex 46 of 82... -
Page 47: Changing The Lubricant
Liquid spurting out when the lubricant reservoir is opened at operating temperature! ▷ Open the screw plug of the lubricant reservoir very carefully. 3. Undo screw plug 903 with joint ring 411 and drain off the lubricant. Amarex 47 of 82... - Page 48 (see the following table). 3. Screw in screw plug 903 with new joint ring 411. Tighten to a torque of 23 Nm. Table 22: Lubricant level Motor version Efficiency class Number of poles [mm] Amarex 48 of 82...
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Page 49: Lubricating The Rolling Element Bearings
▷ Use suitable transport devices, lifting equipment and lifting tackle to move heavy assemblies or components. Observe the safety instructions and information. For dismantling and reassembly observe the general assembly drawing. In the event of damage you can always contact KSB Service. Amarex 49 of 82... -
Page 50: Preparing The Pump Set
The impeller/shaft connection is a tapered fit. 3. For dismantling of the impeller, an M10 jacking thread is provided at the impeller hub. Screw in the forcing screw as shown in the drawing below and remove the impeller. Fig. 21: Forcing screw Amarex 50 of 82... -
Page 51: Removing The Mechanical Seal And Motor Section
7 Servicing/Maintenance NOTE The forcing screw is not included in the scope of supply. It can be ordered separately from KSB. 7.4.4 Removing the mechanical seal and motor section NOTE Special regulations apply to repair work on explosion-proof pump sets. -
Page 52: Reassembling The Pump Section
100. Then fasten discharge cover 163 with screws 914.74. 3. Guide the pump-end mechanical seal 433.02 onto shaft 210. For special mechanical seals with covered spring, tighten the socket head cap screw at the rotating assembly before fitting the impeller. Observe installation dimension Amarex 52 of 82... -
Page 53: Fitting The Impeller
ð Verify the minimum length of the eyebolt, see the corresponding table. ð If a different bolt length is used, insert shim(s) to establish contact with the impeller. 4. Tighten the eyebolt to a maximum of 30 Nm. Not included in KSB's scope of supply Amarex 53 of 82... -
Page 54: Reassambling The Motor Section
Before reassembling the motor section, check that all joints relevant to explosion protection (flamepaths) are undamaged. Any components with damaged flamepaths must be replaced. Only use original spare parts made by KSB for explosion-proof pumps. Observe the flamepath positions specified in the Annex (Flamepaths on explosion-proof motors). -
Page 55: Checking The Connection Of Motor/Power Supply
Always quote the following data when ordering replacement or spare parts: ▪ Order number ▪ Order item number ▪ Type series ▪ Size ▪ Year of construction ▪ Motor number Refer to the name plate for all data. Amarex 55 of 82... - Page 56 7 Servicing/Maintenance Also specify the following data: ▪ Part number and description (ð Section 9.1, Page 60) ▪ Quantity of spare parts ▪ Shipping address ▪ Mode of dispatch (freight, mail, express freight, air freight) Amarex 56 of 82...
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Page 57: Recommended Spare Parts Stock For 2 Years' Operation To Din 24296
Part number Description 99-19 550.23 Disc Shim 903.03 Screw plug 904.15 Grub screw 914.01/.04/.10/.16/.20/.26/.74/.83 Hexagon socket head cap screw 411.03 Joint ring 412.01/.02/.07/.15/.16/.47 O-ring 433.01/.02 Mechanical seal 932.03 Circlip 320, 321.01 Rolling element bearing 932.02/.04 Circlip Amarex 57 of 82... -
Page 58: Trouble-Shooting
✘ Contact the energy supplier. ✘ ✘ - Motor winding or power cable are defective. Replace by new original KSB parts or contact the manufacturer. ✘ Defective rolling element bearing Contact the manufacturer. ✘ - Water level lowered too much during operation Check level control equipment. - Page 59 ✘ - Motor has been tripped by leakage monitor. Have cause determined and eliminated by qualified and trained personnel. ✘ ✘ - For star-delta starting: Motor runs in star Check star-delta contactor. configuration only. Amarex 59 of 82...
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Page 60: Related Documents
9 Related Documents 9 Related Documents 9.1 General drawings with list of components 9.1.1 General assembly drawings for version US UG1799782 Fig. 25: General assembly drawing for version US, with impeller type F-max Amarex 60 of 82... - Page 61 O-ring 904.15 Grub screw 433.01/.02 Mechanical seal 914.01/.10/.16/.26/.74 Hexagon socket head cap screw 550.23 Disc 932.02/.03/.04/.08 Circlip Rivet 970.02 Label/plate Only used for version with impeller type D-max Only used for version with impeller type F-max Amarex 61 of 82...
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Page 62: General Assembly Drawing For Version Ys
9 Related Documents 9.1.2 General assembly drawing for version YS UG1800009 Fig. 27: General assembly drawing for version YS, impeller type F-max Amarex 62 of 82... - Page 63 Grub screw 412.01/.02/.15/.16/.47 O-ring 914.01/.10/.16/.26/.74/.83 Hexagon socket head cap screw 433.01/.02 Mechanical seal 932.02/.03/.04/.08 Circlip 550.23 Disc 970.02 Label/plate Rivet Only used for version with impeller type D-max Only used for version with impeller type F-max Amarex 63 of 82...
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Page 64: Exploded Views With List Of Components
9 Related Documents 9.2 Exploded views with list of components 9.2.1 Exploded view of Amarex F-max, version US Fig. 29: Exploded view of Amarex F-max, version US Amarex 64 of 82... -
Page 65: Exploded View Of Amarex D-Max, Version Us
9 Related Documents 9.2.2 Exploded view of Amarex D-max, version US Fig. 30: Exploded view of Amarex D-max, version US Amarex 65 of 82... -
Page 66: Exploded View Of Amarex F-Max, Version Ys
9 Related Documents 9.2.3 Exploded view of Amarex F-max, version YS UG1800384 Fig. 31: Exploded view of Amarex F-max, version YS Amarex 66 of 82... -
Page 67: Exploded View Of Amarex D-Max, Version Ys
9 Related Documents 9.2.4 Exploded view of Amarex D-max, version YS UG1800041 Fig. 32: Exploded view of Amarex D-max, version YS Amarex 67 of 82... -
Page 68: List Of Components In The Exploded Views
Bearing bracket housing Cable gland Profile seal 99-9 Set of sealing elements Joint ring Screw plug 412.01/.02/.03/.04/.05 O-ring Grub screw 433.01/.02 Mechanical seal 914.01/.02/.03/.04/.06 Hexagon socket head cap screw Mating ring carrier 932.01/.02/.03/.04 Circlip 59-17 Shackle Amarex 68 of 82... -
Page 69: Wiring Diagrams
Fig. 33: Wiring diagram, motor versions US and YS, star configuration for cable gland Shielded cable option Ⓐ Motor temperature Ⓕ Monitoring of leakage inside the motor (optional) Power cable: 4G1.5 + 2×1 (*) Power cable with leakage sensor: 7G1.5 Amarex 69 of 82... -
Page 70: Wiring Diagram, Motor Versions Us And Ys, Star Configuration For Resin-Sealed Cable Entry
UG1795353 Fig. 34: Wiring diagram, motor versions US and YS, star configuration for resin-sealed cable entry Shielded cable option Motor temperature Ⓐ Ⓕ Monitoring of leakage inside the motor (optional) (*) Power cable with leakage sensor: 8G1.5 Amarex 70 of 82... -
Page 71: Wiring Diagram, Motor Versions Us And Ys, Star/Delta Configuration For Cable Gland M25
Fig. 35: Wiring diagram, motor versions US and YS, star/delta configuration for cable gland M25 Shielded cable option Motor temperature Ⓐ Ⓕ Monitoring of leakage inside the motor (optional) Power cable: 7G1.5 + 3×1 or 7G2.5 + 3×1 (*) Power cable with leakage sensor Amarex 71 of 82... -
Page 72: Wiring Diagram, Motor Versions Us And Ys, Star/Delta Configuration For Resin-Sealed Cable Entry
Fig. 36: Wiring diagram, motor versions US and YS, star/delta configuration for resin- sealed cable entry Shielded cable option Motor temperature Ⓐ Ⓕ Monitoring of leakage inside the motor (optional) Power cable: 12G1.5 or 12G2.5 (*) Power cable with leakage sensor Amarex 72 of 82... -
Page 73: Flamepaths On Explosion-Proof Motors
Tolerance ISO outside diameter Tolerance in µm inside diameter to Maximum DIN ISO 286/2 Minimum Tolerance in µm outside diameter Maximum to DIN ISO 286/2 Minimum Tolerance in µm inside diameter Maximum Minimum Tolerance in µm outside diameter Maximum Minimum Amarex 73 of 82... - Page 74 Tolerance ISO outside diameter Tolerance in µm inside diameter Maximum to DIN ISO 286/2 Minimum Tolerance in µm outside diameter Maximum to DIN ISO 286/2 Minimum Tolerance in µm inside diameter Maximum Minimum Tolerance in µm outside diameter Maximum Minimum Amarex 74 of 82...
- Page 75 Tolerance ISO outside diameter Tolerance in µm inside diameter Maximum to DIN ISO 286/2 Minimum Tolerance in µm outside diameter Maximum to DIN ISO 286/2 Minimum Tolerance in µm inside diameter Maximum Minimum Tolerance in µm outside diameter Maximum Minimum Amarex 75 of 82...
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Page 76: Sectional Drawings Of The Mechanical Seal
433.02 Mechanical seal (bellows-type mechanical seal) 433.01 932.03 433.02 UG1796735 Mechanical seal with covered springs 433.01 Mechanical seal (bellows-type mechanical seal) 932.03 Circlip 433.02 Mechanical seal (mechanical seal with covered springs, HJ) 433.01 932.03 433.02 UG1796735 Amarex 76 of 82... -
Page 77: Eu Declaration Of Conformity
This EU Declaration of Conformity is issued under the sole responsibility of the manufacturer. The manufacturer herewith declares that the product: Amarex KSB order number: ....................▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: – Pump set: 2006/42/EC Machinery Directive –... -
Page 78: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Amarex 78 of 82... -
Page 79: Index
Order number 7 Electromagnetic compatibility 32 Other applicable documents 7 Event of damage 7 Overload protection 32 Ordering spare parts 55 Exploded view Amarex D-max, version US 65 Amarex D-max, version YS 67 Partly completed machinery 7 Amarex F-max, version US 64 Permissible flange loads 25 Amarex F-max, version YS 66 Piping 25 Explosion protection 11, 21, 23, 32, 33, 35, 36, 38, 39,... - Page 80 Index Tightening torques 55 Types of attachment 30 Warnings 8 Warranty claims 7 Amarex 80 of 82...
- Page 82 KSB S.A.S. 128, rue Carnot • 59320 Sequedin (France) Tél. +33 3 2022-7000 • Fax +33 3 2022-7099 www.ksb.com...
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