Related Manuals for KSB Delta Primo Series
Summary of Contents for KSB Delta Primo Series
- Page 1 Pressure Booster System KSB Delta Primo KSB Delta Primo K KSB Delta Primo VP KSB Delta Primo SVP Installation/Operating Manual...
- Page 2 Subject to technical modification without prior notice. © KSB B.V., Alphen aan den Rijn, Nederland 13/09/2018...
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Page 3: Table Of Contents
Installing a pressure reducer ...................... 20 Connection to power supply.......................... 21 6.5.1 Sizing the power cable ........................ 21 6.5.2 Connecting the pressure booster system.................. 22 6.5.3 Volt-free contacts.......................... 22 Commissioning/Start-up/Shutdown.................... 23 Commissioning/Start-up .......................... 23 7.1.1 Prerequisites for commissioning/start-up .................. 23 7.1.2 Dry running protection........................ 23 KSB Delta Primo 3 of 60... - Page 4 7.1.3 Commissioning/start-up of pressure booster system ............... 23 Switching on the pressure booster system.................... 24 Checklist for commissioning/start-up ...................... 25 Shutdown................................ 25 Operating the Pressure Booster System..................... 26 KSB Delta Primo K, VP, SVP.......................... 26 8.1.1 Control panel ............................. 26 8.1.2 Menu structure........................... 28 8.1.3 Access levels............................ 29 8.1.4...
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Page 5: Glossary
Energy-saving mode Setting designed to avoid the energetically inefficient operation of a pump at minimum water consumption. Efficiency class to IEC 60034-30: 3 = Premium Efficiency (IE = International Efficiency) KSB Delta Primo 5 of 60... -
Page 6: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Delta Primo 7 of 60... -
Page 8: Safety
All personnel involved must be fully qualified to install, operate, maintain and inspect the machinery this manual refers to. The responsibilities, competence and supervision of all personnel involved in installation, operation, maintenance and inspection must be clearly defined by the operator. KSB Delta Primo 8 of 60... -
Page 9: Consequences And Risks Caused By Non-Compliance With This Manual
▪ Pump pressure must have been released and the pump must have been drained. ▪ When taking the pressure booster system out of service always adhere to the procedure described in the manual. ▪ Decontaminate pressure booster systems which handle fluids posing a health hazard. KSB Delta Primo 9 of 60... -
Page 10: Unauthorised Modes Of Operation
Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use. (ð Section 2.2, Page 8) KSB Delta Primo 10 of 60... -
Page 11: Software Changes
The software has been specially created for this product and thoroughly tested. Making changes or additions to the software or parts of the software is prohibited. This does not, however, apply to software updates supplied by KSB. KSB Delta Primo 11 of 60... -
Page 12: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 13: Return To Supplier
Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 4.5 Disposal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health... -
Page 14: Description
5 Description 5 Description 5.1 General description ▪ Pressure booster system 5.2 Designation Example: KSB Delta Primo 3/1508 SVP Table 4: Designation key Code Description KSB Delta Primo Type series Number of pumps Pump size Number of pump stages Design Fixed speed pressure booster system... -
Page 15: Design Details
– Sheet steel housing: colour RAL 7035 – BoosterControl Advanced – Graphical display with operating panel – Three LEDs signalling the operating status – Lockable master switch (repair switch) – Motor protection switch per pump – Service interface for KSB ServiceTool KSB Delta Primo 15 of 60... -
Page 16: Configuration And Function
Design Fully automatic pressure booster system with two or three vertical high-pressure pumps (3) for ensuring the required supply pressure Function KSB Delta Primo K: Either 2 or 3 pumps are controlled and monitored by a micro-processor control unit (BoosterControl Advanced). The first pump is started up when the pressure falls below the set start-up pressure. -
Page 17: Noise Characteristics
▪ Pressure transmitter on the discharge side ▪ Pressure gauge ▪ Dry running protection switch on the inlet pressure side ▪ Membrane-type accumulator on the discharge side, approved for drinking water ▪ Control cabinet IP54 – Sheet steel housing: colour RAL 7035 KSB Delta Primo 17 of 60... -
Page 18: Dimensions And Weights
– Lockable master switch (repair switch) – Motor protection switch per pump – One frequency inverter per pump – Service interface for KSB ServiceTool 5.8 Dimensions and weights For dimensions and weights refer to the outline drawings of the pressure booster system. -
Page 19: Installation At Site
▷ Firmly anchor the pressure booster system. Remove all packaging before installing the pressure booster system. Connect the pressure booster system's inlet line and discharge line to the corresponding site distribution lines. KSB Delta Primo VP: +30 °C KSB Delta Primo 19 of 60... -
Page 20: Connecting The Piping
5. Use suitable bolts to firmly anchor the pressure booster system. 6.4 Connecting the piping Make sure that piping is installed without transmitting any stresses or strains. The use of length-limited expansion joints (KSB accessory) is advisable. 6.4.1 Fitting an expansion joint DANGER... -
Page 21: Connection To Power Supply
When ordering spare parts for electrical components, please always indicate the circuit diagram number. 6.5.1 Sizing the power cable The cross-section of the power cable must be sized for the total rated power requirement. KSB Delta Primo 21 of 60... -
Page 22: Connecting The Pressure Booster System
Observe the data on the name plate. 6.5.3 Volt-free contacts Volt-free contacts are provided for the following messages: ▪ Warning ▪ Alert The terminals are marked in the circuit diagram and in the switchgear and controlgear assembly. KSB Delta Primo 22 of 60... -
Page 23: Commissioning/Start-Up/Shutdown
NOTE Commissioning of the pressure booster system - even test running - shall only be carried out in full compliance with all pertinent VDE (German Association of Electrical Engineers) regulations. KSB Delta Primo 23 of 60... -
Page 24: Switching On The Pressure Booster System
CAUTION Pressure booster system not set to requirements Damage to the pump/pressure booster system! ▷ Adjust the settings of the pressure booster system to the pressure conditions at the site. ▷ Set the functions as required. KSB Delta Primo 24 of 60... -
Page 25: Checklist For Commissioning/Start-Up
As long as the pressure booster system is out of operation, water is supplied directly at p through the pressure booster system. Set the master switch to "0". NOTE Drain the pressure booster system for prolonged shutdown. KSB Delta Primo 25 of 60... -
Page 26: Operating The Pressure Booster System
8 Operating the Pressure Booster System 8 Operating the Pressure Booster System 8.1 KSB Delta Primo K, VP, SVP CAUTION Incorrect operation Water supply is not assured! ▷ Make sure to comply with all local regulations, particularly the EC Machinery Directive and the EC Directive on Low-Voltage Equipment. - Page 27 This number indicates the path through the menu levels and thus enables the user to quickly locate parameters. See "Displaying and changing parameters". (ð Section 8.1.4, Page 30) 8.1.1.2 LEDs The "traffic light" LEDs provide information about the pump system's operating status. KSB Delta Primo 27 of 60...
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Page 28: Menu Structure
The service interface allows a PC/Notebook to be connected via a special cable (USB - RS232). The pressure booster system can be parameterised by using the Service-Tool software. The control unit can also be updated via this interface. 8.1.2 Menu structure Main menu: KSB logo/actual value display KSB Delta Primo 28 of 60... -
Page 29: Access Levels
If password protection is deactivated via parameter 3-2-1-2, this access level becomes the "Standard" access level. The password is "7353". "Service" level Access level for service personnel. You must enter the password under (3-2-1-1) Login to gain access. "S" is displayed. KSB Delta Primo 29 of 60... -
Page 30: Displaying And Changing Parameters
The bar above the entry displays the value currently being entered in relation to the value range. Confirm the selected value by pressing OK. The cursor moves to the next position (second position from the left). Make the settings for the subsequent positions as described above and then KSB Delta Primo 30 of 60... -
Page 31: Displaying Messages
If a pump has been operated in manual mode via this parameter, it will automatically return to its previous operating mode after 10 seconds. 1-2-2 Pump load indicates the load per pump. 1-2-3 For Service only: Thermal fail. flags. 1-2-4 Running hours pump. 1-2-5 For Service only: Number of pumpstarts and failures. KSB Delta Primo 31 of 60... - Page 32 (on/off valve). 3-3-3 "Discharge" configuration. Defines the control method (cascade operation, frequency inverter, jockey pumps). KSB Delta Primo 32 of 60...
- Page 33 Proportional const. Proportional amplification factor of controller. The higher the value, the higher the amplification. 3-4-3-3 Integral time. Integration time of controller. The higher the value, the faster the controller. 3-4-3-4 Differential const. Not used in pressure boosting applications. KSB Delta Primo 33 of 60...
- Page 34 RDP delay. Time between lack-of-water signal and pump stop. 3-6-9 High/low alarm delay. Time between the occurrence of a fault and the associated warning/alert. Time/Date All parameters except 3-7-7 and 3-7-11 can be changed at "Customer" level. 3-7-1 Date 3-7-2 Time KSB Delta Primo 34 of 60...
- Page 35 Access via "Information" key Parameters starting with the digit "4" provide information on: Fig. 11: Information key Parameter Description 4-1-1 Serial number 4-1-2 Product ID (displayed at "Factory" level only) 4-1-3 FW version 4-1-4 Parameter set 4-1-5 HW version KSB Delta Primo 35 of 60...
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Page 36: Quick Menu
System pressure above maximum value (3-5-11) for too long. No water Insufficient water or water pressure on suction side. More pumps fail High-priority thermal alert. Failure valve Thermal fault of valve for inlet tank supply (current too high). KSB Delta Primo 36 of 60... -
Page 37: Connecting The Remote Off Contact
(red LED) is output. The dry running protection and remote-OFF functions are ignored. When this contact closes, the pumps are sequenced out again in line with demand. The alert is cleared. Wiring see circuit diagram. KSB Delta Primo 37 of 60... -
Page 38: Charging The Accumulator
Pt1000 sensor must be connected. The ambient temperature can be read on the display. A warning can be output if a set temperature has been exceeded, see parameter 3-4-4-3. NOTE This function cannot be used in conjunction with digital inputs for remote reset, setpoint changeover and check run! KSB Delta Primo 38 of 60... -
Page 39: Digital Inputs For Remote Reset, Setpoint Changeover And Check Run (Option)
▪ Remote reset, activated by pulse to terminals. ▪ Setpoint changeover (see parameter 3-5-9), activated by closing of contact, deactivated by opening of contact. ▪ Check run, pulse-activated. NOTE This function cannot be used in conjunction with ambient temperature monitoring. KSB Delta Primo 39 of 60... -
Page 40: Servicing/Maintenance
A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation of the pressure booster system with a minimum of maintenance expenditure and work. Never use force when dismantling and re-assembling the pressure booster system. KSB Delta Primo 40 of 60... -
Page 41: Inspection Contract
9 Servicing/Maintenance 9.1.1 Inspection contract For all inspection and servicing work to be carried out at regular intervals we recommend taking out the inspection contract offered by KSB. Contact your Service Partner for details. Checklist for commissioning/start-up, checklist for inspection (ð Section 7.3, Page 25) (ð Section 9.2.2, Page 42) -
Page 42: Checklist For Inspection Work
Example: = 5 bar: pre-charge pressure 5 x 0.9 = 4.5 bar start = 2 bar: pre-charge pressure 2 x 0.8 = 1.6 bar start CAUTION Pre-charge pressure too high Damage to accumulator! ▷ Observe data provided by accumulator manufacturer (see name plate or operating manual of accumulator). KSB Delta Primo 42 of 60... -
Page 43: Replacing The Non-Return Valve
6. Use a suitable tool to screw the body parts of the non-return valve into each other to shorten the length of the body. Fig. 14: Removing the body 7. Remove the body of the non-return valve. KSB Delta Primo 43 of 60... - Page 44 12. Use a suitable tool to loosen the screwed connection of the body parts of the non-return valve to extend the body length. Fig. 17: Verifying the alignment 13. Verify the correct alignment. Fig. 18: Fitting the screw KSB Delta Primo 44 of 60...
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Page 45: Mounting The Manifold In A Mirrored Position
3. Place a suitable container under the drain connections. 4. Open the drain connections. To do so, observe the pump's operating manual. Fig. 19: Removing the bolts 5. Remove the bolts connecting the two oval flanges to the pumps. Sealant for taps KSB Delta Primo 45 of 60... - Page 46 Fig. 21: Loosening the EF locknuts EF locknut 7. Loosen the EF locknuts at the shut-off valves by half a turn, exposing the O-ring. Fig. 22: Turning the pressure measuring set Pressure measuring set Lever of the shut-off valve KSB Delta Primo 46 of 60...
- Page 47 Fig. 23: Turning the shut-off valves Shut-off valve 10. Turn the shut-off valves by 180°. Now, turn the complete manifold including valves by 180°. Fig. 24: Turning the pressure measuring set Pressure measuring set KSB Delta Primo 47 of 60...
- Page 48 9 Servicing/Maintenance 11. Turn the pressure measuring set by a last 90°. 12. If the pressure gauge and/or pressure sensors have been removed, connect them again. ð The manifold is now fitted in a mirrored position. KSB Delta Primo 48 of 60...
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Page 49: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pumps fail to start in automatic mode or cut out shortly after start-up. Lack of water is indicated. - Page 50 ✘ ✘ ✘ ✘ booster system necessary. ✘ ✘ ✘ ✘ Water extraction higher than stated Contact KSB. in the purchase order ✘ Motor protection switch triggered or Compare setting with the motor's ✘ ✘ set incorrectly, or pump seized rating plate data.
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Page 51: Related Documents
11 Related Documents 11 Related Documents 11.1 General assembly drawings/exploded views with list of components 11.1.1 KSB Delta Primo K 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 25: KSB Delta Primo K Table 15: List of components Part No. Description Part No. -
Page 52: Ksb Delta Primo Vp
11 Related Documents 11.1.2 KSB Delta Primo VP 79-1 79-2 79-7 743.90 742.02 742.01 743.90 Fig. 26: KSB Delta Primo VP Table 16: List of components Part No. Description Part No. Description 79-1 Automatic control unit Anti-vibration pad 79-2 Measuring transducer Pump... -
Page 53: Ksb Delta Primo Svp
11 Related Documents 11.1.3 KSB Delta Primo SVP 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 27: KSB Delta Primo SVP Table 17: List of components Part No. Description Part No. Description 79-1 Automatic control unit Pump 79-2 Measuring transducer Pressure gauge O-ring 742.01/.02... -
Page 54: Eu Declaration Of Conformity
2401 LJ Alphen aan den Rijn (The Netherlands) The manufacturer herewith declares that the product: KSB Delta Primo (K, VP, SVP) Serial number: 06/2018 0000000-0001 - 52/2020 9999999-9999 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 55: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields KSB Delta Primo 55 of 60... -
Page 56: Commissioning Report
14 Commissioning report 14 Commissioning report The KSB pressure booster system specified below was today commissioned by the undersigned, authorised KSB customer service engineer who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................ -
Page 57: Index
Energy-saving mode 38 Event of damage 6 Faults Causes and remedies 49 Flow detection 38 Installation 15 Installation at site 19 Intended use 8 Key to safety symbols/markings 7 LEDs 27 Navigation keys 28 Operating limits 8 Other applicable documents 6 Partly completed machinery 6 Quick menu 36 Return to supplier 13 KSB Delta Primo 57 of 60... - Page 60 KSB B.V. Kalkovenweg 13 2401 LJ Alphen aan den Rijn (Netherlands)
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