Installation at Site .......................... 24 Installation .............................. 24 Installing the pressure booster system ...................... 24 Mounting the accumulator.......................... 25 Connecting the piping ........................... 25 5.4.1 Fitting an expansion joint (optional).................... 25 5.4.2 Fitting the pressure reducer (optional) .................... 26 Electrical connection ............................ 26 KSB Delta Primo 3 of 94...
Page 4
Mounting the manifold in a mirrored position ................ 47 Trouble-shooting.......................... 51 Related Documents .......................... 53 10.1 General assembly drawings/exploded views with list of components ............ 53 10.1.1 KSB Delta Primo F .......................... 53 10.1.2 KSB Delta Primo VC.......................... 54 10.1.3 KSB Delta Primo SVP .......................... 55 KSB Delta Primo...
Page 5
10.3 Messages ................................. 81 10.3.1 Messages for specific pumps ...................... 81 10.3.2 Messages for additional devices ....................... 83 10.3.3 Messages for specific functions...................... 84 EU Declaration of Conformity ...................... 87 Certificate of Decontamination...................... 88 Commissioning Report......................... 89 Index .............................. 90 KSB Delta Primo 5 of 94...
Efficiency class to IEC TS 60034-30-2:2016 = Ultra Premium Efficiency (IE = International Efficiency) Manual mode Direct operation on the power supply network, independently of the control unit. Switchgear and controlgear assembly Control cabinet with one or several control units / switchgears and electrical equipment. KSB Delta Primo 6 of 94...
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Software changes The software has been specially created for this product and thoroughly tested.
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Delta Primo 8 of 94...
2.2.1 Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding temperature, etc. ▪ Observe all safety information and instructions in this manual. KSB Delta Primo 9 of 94...
▪ Carry out work on the pressure booster system during standstill only. ▪ The pump casing must have cooled down to ambient temperature. ▪ Pump pressure must have been released and the pump must have been drained. KSB Delta Primo 10 of 94...
The following limit values and inspection/test levels must be complied with if the generic standard on interference emissions applies: An EMC plan must be devised. KSB Delta Primo 11 of 94...
▪ EN 61000-4-5: Electromagnetic compatibility (EMC) – Part 4-5: Testing and measurement techniques – Surge immunity test ▪ EN 61000-4-6: Electromagnetic compatibility (EMC) – Part 4-6: Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields KSB Delta Primo 12 of 94...
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health...
KSB Delta Primo Type series Design Fixed speed pressure booster system Pressure booster system with cabinet-mounted variable speed system Pressure booster system with variable speed system and KSB SuPremE motor Number of pumps Movitec 15 Pump size Number of pump stages 4.4 Name plate...
– Lockable master switch (repair switch) – Motor protection switch per pump – Bluetooth LE interface for app connection KSB Delta FlowManager – LEDs for signalling the operating status – 2 volt-free contacts on terminals are provided for reporting warnings and alerts.
4 Description – Manual-0-automatic selector switch per pump (optional) 4.6 Configuration and function Fig. 2: Configuration KSB Delta Primo VC / SVP Control box Membrane-type accumulator Control unit Manifold Pump Baseplate Description Fully automatic pressure booster system with two, three or four vertical high-pressure pumps (3) for ensuring the required supply pressure.
If the demand drops towards 0, the pressure booster system slowly runs down to the stop point. KSB Delta Primo SVP: 1 volt-free general contact is provided in the control cabinet for reporting warnings and alerts, respectively.
Fig. 4: Scope of supply for version M Suction line (included in KSB’s scope of supply) Lift check valve (included in KSB’s scope of supply) Dry running protection (included in KSB’s scope of supply) KSB Delta Primo 19 of 94...
Fig. 6: Scope of supply, version F Suction line (included in KSB’s scope of supply) Lift check valve (included in KSB’s scope of supply) Dry running protection (not included in KSB’s scope of supply) KSB Delta Primo 20 of 94...
4 Description 4.8.3 Inlet conditions, version L Fig. 7: L = Pressure booster system with break tank arranged at a lower level, suction lift operation KSB Delta Primo 21 of 94...
Suction line (included in KSB’s scope of supply) Lift check valve (included in KSB’s scope of supply) Dry running protection (not included in KSB’s scope of supply) Foot valve (not included in KSB’s scope of supply) 4.9 Dimensions and weights For dimensions and weights refer to the outline drawing.
Page 23
4 Description Fig. 9: PE connection Earthing terminal Location of power connection KSB Delta Primo 23 of 94...
Top-heavy pressure booster system Risk of personal injury by pressure booster system tipping over! ▷ Pressure booster systems awaiting final installation must be secured against tipping over. ▷ Firmly anchor the pressure booster system. KSB Delta Primo VC: +30 °C KSB Delta Primo 24 of 94...
3. Connect the piping to the distribution lines on the inlet side and discharge side. 5.4.1 Fitting an expansion joint (optional) DANGER Sparks and radiant heat Fire hazard! ▷ Take suitable precautions to protect the expansion joint if any welding work is carried out. KSB Delta Primo 25 of 94...
1. Install the pressure reducer in the pipe on the inlet side. 5.5 Electrical connection DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364 . KSB Delta Primo 26 of 94...
ü The wiring diagram is available. 1. Connect terminals L1, L2, L3, PE and N in accordance with the wiring plan. 2. Connect the potential equalisation conductor on the baseplate to the terminal with the earthing symbol. KSB Delta Primo 27 of 94...
ü The original operating manual of the Pt1000 temperature sensor is on hand. 1. Fit temperature sensor Pt1000 in a suitable place in the installation room in accordance with the original operating manual. 2. Establish the connection in accordance with the wiring diagram. KSB Delta Primo 28 of 94...
Minor leakage of the mechanical seals during commissioning is normal and will cease after a short period of operation. Have commissioning carried out by specialist KSB staff. ü The original operating manual of the pump set is on hand. ü The pipe unions between the pump set and the piping have been re-tightened.
CAUTION Pressure booster system not set to requirements Damage to the pump/pressure booster system! ▷ Adjust the settings of the pressure booster system to the pressure conditions at the site. ▷ Set the functions as required. KSB Delta Primo 30 of 94...
(i.e. no dry running protection or inlet pressure + max. pressure of pressure booster system higher than 16 bar). Complete the commissioning report together with the operator/user and instruct the operator/ user as to the function of the unit. KSB Delta Primo 31 of 94...
See name plate. 6.2.4 Fluid handled 6.2.4.1 Permissible fluids to be handled ▪ Clean fluids not chemically or mechanically aggressive to the pump materials ▪ Drinking water ▪ Service water ▪ Cooling water VC: Maximum ambient temperature 30°C KSB Delta Primo 32 of 94...
Movitec 125B 12500 6.3 Shutdown 6.3.1 Shutdown Standard design 1. Set the master switch to 0. Additional instruments 1. Set manual-0-automatic selector switch to 0. Applies to the handling of drinking water (Germany and the Netherlands only) KSB Delta Primo 33 of 94...
2. Open the vent plug 1 at the accumulator. ð The pressure booster system is being vented and drained. 3. Close the vent plug 1 at the accumulator. 4. Turn the ball valve lever 2 back into open position (upwards). KSB Delta Primo 34 of 94...
Table 14: Explanation of the status LED Colour of the status LED Description Green (flashing) System in operation, no messages are active. Green (continuous) One or more information messages are active. KSB Delta Primo 35 of 94...
No warning messages or alert messages are active. Information messages may be present. The system is running without any problems. Warning One or more warning messages are active (as well as any messages of a lower priority). KSB Delta Primo 36 of 94...
Page 37
Changes can be made on the screen. 7.2.4 Operating status of the pump The following symbols are displayed per pump set in the system. E.g. for a system with four pump sets, P1, P2, P3 and P4 are displayed. KSB Delta Primo 37 of 94...
Page 38
▪ Display of the firmware version (The total firmware version is composed of the numbers in this position and in position 7.) Suction-side sensor The corresponding values are shown in position 1. The corresponding messages are shown in position 7. KSB Delta Primo 38 of 94...
Press the turn/push button to confirm. NOTE The factory default password for unlocking the screen is 100. It can be changed via the app. KSB Delta Primo 39 of 94...
1. Turn the turn/push button to select the Locking/unlocking the screen symbol. Then press the turn/push button. ð The symbol flashes. 2. Turn the turn/push button to select the Servicing required symbol. ð The firmware version is displayed on the bottom left and bottom right. KSB Delta Primo 40 of 94...
7 Operation 7.4 Operation via the app Further configurations can only be made via the KSB Delta FlowManager app. The app is available in the App Store or Google Play. KSB Delta Primo 41 of 94...
▪ For any work on the pump (set) observe the operating manual of the pump (set). ▪ In the event of damage you can always contact KSB Service. ▪ A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation with a minimum of maintenance expenditure and work.
Check the pump sets for smooth running and the mechanical seal for integrity. Check the shut-off elements, drain valves and check valves for proper functioning and tightness. If fitted, clean the strainer in the pressure reducer. KSB Delta Primo 43 of 94...
5. Fit the protective cap of the membrane-type accumulator valve. Filling the membrane-type accumulator 1. Remove and store the protective cap of the membrane-type accumulator valve. 2. Add nitrogen through the valve. 3. Fit the protective cap of the membrane-type accumulator valve. KSB Delta Primo 44 of 94...
6. Use a suitable tool to screw the body parts of the non-return valve into each other to shorten the length of the body. Fig. 20: Removing the body 7. Remove the body of the non-return valve. KSB Delta Primo 45 of 94...
Page 46
12. Use a suitable tool to loosen the screwed connection of the body parts of the non-return valve to extend the body length. Fig. 23: Verifying the alignment 13. Verify the correct alignment. Fig. 24: Fitting the screw KSB Delta Primo 46 of 94...
3. Place a suitable container under the drain connections. 4. Open the drain connections. To do so, observe the pump's operating manual. Fig. 25: Removing the bolts 5. Remove the tie bolts between the two oval flanges and the pumps. Sealant for taps KSB Delta Primo 47 of 94...
Page 48
Fig. 27: Loosening the EF locknut EF locknut 7. Undo the EF locknut at both shut-off valves by half a turn. The O-ring is now exposed. Fig. 28: Turning the pressure measuring set Pressure measuring set Lever of the shut-off valve KSB Delta Primo 48 of 94...
Page 49
Shut-off valve 10. Turn the shut-off valves by 180°. Then turn the manifold with shut-off valves by 180°. Fig. 30: Turning the pressure measuring set Pressure measuring set 11. Turn the pressure measuring set by a last 90°. KSB Delta Primo 49 of 94...
Page 50
8 Servicing/Maintenance 12. If the pressure gauge and/or pressure sensors have been removed, connect them again. ð The manifold is now fitted in a mirrored position. 13. Tighten the EF locknuts of the shut-off valves again. KSB Delta Primo 50 of 94...
NOTE Please contact KSB Service before carrying out any work on the pump's internal parts during the warranty period. Non-compliance will lead to forfeiture of warranty cover and of any and all rights to claims for damages.
Page 52
✘ ✘ ✘ ✘ booster system necessary. ✘ ✘ ✘ ✘ Water extraction higher than stated Contact KSB. in the purchase order ✘ Motor protection switch triggered or Compare setting with the motor's ✘ ✘ set incorrectly, or pump seized rating plate data.
10 Related Documents 10 Related Documents 10.1 General assembly drawings/exploded views with list of components 10.1.1 KSB Delta Primo F 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 31: KSB Delta Primo F Table 23: List of components Part No. Description Part No.
10 Related Documents 10.1.2 KSB Delta Primo VC 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 32: KSB Delta Primo VC Table 24: List of components Part No. Description Part No. Description 79-1 Automatic control unit Pressure gauge 79-2 Measuring transducer 742.01/.02 Lift check valve...
10 Related Documents 10.1.3 KSB Delta Primo SVP 79-1 79-2 743.90 742.02 742.01 743.90 Fig. 33: KSB Delta Primo SVP Table 25: List of components Part No. Description Part No. Description 79-1 Automatic control unit Pressure gauge 79-2 Measuring transducer 742.01/.02 Lift check valve...
1-1-2 General 1-1-2-3 Operating mode Operation on frequency inverter Frequency driven Everybody Service Mains operation 1-1-2-4 Frequency inverter type KSB PumpDrive2 (Eco) PumpDrive2 Everybody Service DP Var(+) Danfoss MicroDrive Danfoss MidiDrive Danfoss AquaDrive 1-1-2-5 Frequency control type Multi-pump operation Multi-pump...
Page 57
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-1-3-2 Number of base load pumps 1 … (number of pumps - number of Number of pumps Everybody Nobody peak-load pumps) if pump groups = base-load and peak-load pump control 1 …...
Page 58
10.2.1.2 Pump settings Table 27: Pump settings parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required Pumps Everybody Nobody 1-2-1 Base load pump Everybody Nobody 1-2-1-1 Pump data Everybody Nobody 1-2-1-1-5 Head 0 Pump data Everybody Service...
Page 59
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-2-1-1-32 NPSH 6 Pump data Everybody Service 1-2-1-1-33 Optimal flow rate Pump data Everybody Service 1-2-1-1-34 Low-flow limit rate percentage Pump data Everybody Service 1-2-1-2 Motor drive data Everybody...
Page 60
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-2-1-2-21 Digital input 2 Control digital bit 1 Motor data Everybody Service 1-2-1-2-22 Function input 1 [0] No operation Motor data Everybody Service [1] Reset [10] Reversing 1-2-1-2-23 Function input 2...
Page 61
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-2-1-2-29 Control timeout function [2] Stop Motor data Everybody Service [3] Jogging [4] Max. speed [5] Stop and trip 1-2-1-2-30 Coasting select [0] Digital input Motor data Everybody Service...
Page 62
10.2.1.3 Input / outputs Table 28: Input/output parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required Inputs/outputs Everybody Nobody 1-3-1 Analog inputs Everybody Nobody Note: To change a function, the Everybody Nobody function first has to be removed by changing it to 'No function'.
Page 64
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-3-3-1 Input 1 Failure motor-circuit breaker rainwater None Everybody Service pump 1 1-3-3-2 Input 2 Failure motor-circuit breaker rainwater 1-3-3-3 Input 3 pump 2 1-3-3-4 Input 4 Manual-mode at M-0-A-switch...
Page 65
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-3-4-1 Output 1 No function None Everybody Service Start/stop pump 1 1-3-4-2 Output 2 Start/stop pump 2 1-3-4-3 Output 3 Start/stop pump 3 1-3-4-5 Output 5 (extension board) Start/stop pump 4...
Page 66
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-3-5-3 Selection of thermometer Ambient temperature Ambient Everybody Service function temperature Water temperature 1-3-7 Calibration 1-3-7-1 Sensors 1-3-7-1-1 Pressure sensor on suction side 1-3-7-1-1-1 Value at 4 mA 0 …...
Page 67
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-3-7-2-4-2 Value at 0/4 mA If selection … = 0 mA … 20 mA 0 … value at 20 Everybody Service 1-3-7-2-4-3 Value at 20 mA Value at 0/4 mA …...
Page 68
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 1-6-2-2 Height Everybody Service 1-6-2-3 Temperature °C °C Everybody Service °F Time and date Everybody Nobody 1-7-1 Time Everybody Nobody 1-7-1-1 Hours 0 … 23 Everybody Service 1-7-1-2...
Page 71
1983.811/04-EN 10.2.2.4 Pump protection Table 33: Pump protection parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required Pump protection Everybody Nobody 2-4-1 General 2-4-1-1 Minimum frequency 0 … maximum frequency 60 Hz Everybody Service 2-4-1-2 Maximum frequency Minimum frequency …...
Page 72
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-4-2-5 Ramp up time 0 … 60 s Everybody Service 2-4-2-6 Ramp down time 0 … 60 s Everybody Service 2-4-3 Changeover from jockey pump Everybody Service to base load pumps 2-4-3-1...
Page 73
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-4-7-2 Maximum discharge-side -10 bar … 10 bar Everybody Service pressure deviation 2-4-8 Motor circuit breaker 2-4-8-1 Trigger active high/low Active high 1: Active low Everybody Service Active low...
Page 74
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-5-1-2-1 Additional source Flow switch None Everybody Service 2-5-1-2-2 Delay time for system stop 0 … 99 s 10 s Everybody Service 2-5-1-2-3 Delay time reset 0 …...
Page 75
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-5-3-2-4 Response Message Message Everybody Service Flushing 2-5-3-3 Water stagnation monitoring 2-5-3-3-1 Water stagnation monitoring Disabled Disabled Everybody Service Enabled 2-5-3-3-2 Source Flow sensor Everybody Service Flow switch...
Page 76
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-5-5-2-1 Minimum discharge pressure 0 … maximum pump head Everybody Service 2-5-5-2-2 Delay time 0 … 60 s 10 s Everybody Service 2-5-5-2-3 Selection of pump response Message Message Everybody...
Page 77
1983.811/04-EN 10.2.2.7 Tank Table 36: Tank parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required Tank Everybody Nobody 2-7-1 Drinking water 2-7-1-1 Drinking water filling 2-7-1-1-1 Drinking water filling Disabled Disabled Everybody Service Enabled 2-7-1-2 Tank level...
Page 78
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-7-1-4-1 Additional tank filling Disabled Disabled Everybody Service Enabled 2-7-1-4-2 Inlet valve type Tank filling additional solenoid valve Additional tank- Everybody Service filling solenoid Tank filling proportional valve valve 2-7-1-4-3...
Page 79
1983.811/04-EN Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-7-2-3 Tank level Everybody Nobody 2-7-2-3-1 Start level for rainwater tank Start tank filling level drinking water Everybody Service filling … stop tank filling level rainwater 2-7-2-3-2 Stop level for rainwater tank Start tank filling level rainwater …...
Page 80
Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re-start required 2-10-1-1 Set password 000 … 999 Service Service 2-10-1-2 Max. login attempts 000 … 255 Service Service 2-10-1-3 Login cooldown 000 … 1440 Service Service 1983.811/04-EN...
Auto 2-9-4-10 Overload frequency inverter pump 2 Alert Manual 2-9-4-11 Brake resistor frequency inverter pump 2 Alert Manual 2-9-4-12 Temperature fault frequency inverter pump 2 Alert Manual 2-9-4-13 AMA fault frequency inverter pump 2 Alert Manual KSB Delta Primo 81 of 94...
Page 82
Failure motor-circuit breaker pump 5 Warning Manual 2-9-9-2 Manual ON pump 5 Warning Auto 2-9-9-3 Manual OFF pump 5 Warning Auto 2-9-9-4 Excessive temperature motor pump 5 Alert Manual 2-9-10-1 Fault motor circuit breaker frequency inverter pump 5 Warning Manual KSB Delta Primo 82 of 94...
Fault pressure sensor suction side Alert Manual 2-9-13-3 Broken wire pressure sensor suction side Alert Manual 2-9-13-4 Short circuit pressure sensor suction side Alert Manual 2-9-14-1 Discharge-side pressure too low Alert Manual 2-9-14-2 Discharge-side pressure too high Alert Manual KSB Delta Primo 83 of 94...
Manual 2-9-22-1 Water stagnation Warning Manual 2-9-22-2 Flushing Information Auto 2-9-22-3 Flushing too often Warning Manual 2-9-23-1 Pipe filling active Information Auto 2-9-23-2 Maximum pipe filling attempts exceeded Warning Auto 2-9-23-3 Pipe filling failed Alert Auto KSB Delta Primo 84 of 94...
Page 85
Alert Manual Database not compatible Alert Manual 2-9-29-1 Extension board not available Alert Manual 2-9-29-2 Overcurrent detected Alert Manual 2-9-29-3 Power failure Information Auto 2-9-25-4 Failure of real-time clock Information Auto 2-9-25-5 Display failure Information Auto KSB Delta Primo 85 of 94...
Page 86
10 Related Documents KSB Delta Primo 86 of 94...
2401 LJ Alphen aan den Rijn (The Netherlands) The manufacturer herewith declares that the product: KSB Delta Primo F/VC/SVP Serial number: 40/2021 1000000-1 to 52/2025 9999999-9999 ▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: –...
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required field KSB Delta Primo 88 of 94...
13 Commissioning Report 13 Commissioning Report The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB Service who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................Order No.
Return to supplier 14 Installation 16 Installation at site 24 Intended use 9 Safety 9 Interference emissions 11 Safety awareness 10 Scope of supply 18 Status LED 35 Key to safety symbols/markings 8 Symbols on the screen 36 System protection 73 Locking/unlocking the screen 37 System settings 56 Tank 77 Maintenance work 43 Timers 70 KSB Delta Primo 90 of 94...
Page 91
Index Warnings 8 Warranty claims 7 KSB Delta Primo 91 of 94...
Page 94
KSB B.V. Kalkovenweg 13 2401 LJ Alphen aan den Rijn (Netherlands)
Need help?
Do you have a question about the Delta Primo and is the answer not in the manual?
Questions and answers