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Operating instructions
1316.8014/2-10 G3
Works No.:
__________________________________
Type series:
__________________________________
These operating instructions contain fundamental
information and precautionary notes. Please read
the manual thoroughly prior to installation of unit,
connection to the power supply and commissioning. It is
imperative to comply with all other operating instructions
referring to components of this unit.
This manual shall always be kept close to the unit's
location of operation or directly on the pump set.
RPH process pump
to API 610, 10th edition and DIN ISO 13709
and Directive 94/9/EC
Standard bearing assemblies B 02 to B 06
Tandem bearing assemblies B 02 to B 06
RPH
cooled/uncooled
Mechanical seal
Made by KSB
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Summary of Contents for KSB RPH Series
- Page 1 API 610, 10th edition and DIN ISO 13709 and Directive 94/9/EC Standard bearing assemblies B 02 to B 06 Tandem bearing assemblies B 02 to B 06 cooled/uncooled Mechanical seal Made by KSB Works No.: __________________________________ Type series: __________________________________ These operating instructions contain fundamental information and precautionary notes.
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Page 2: Table Of Contents
Contents Page Page General Commissioning, start-up / shutdown Commissioning Safety 6.1.1 Lubricants Marking of instructions in the manual 6.1.2 Shaft seal Personnel qualification and training 6.1.3 Priming the pump and checks to be carried Non-compliance with safety instructions Safety awareness 6.1.4 Checking the direction of rotation Safety instructions for the operator / user... -
Page 3: Safety
Index Section Page Section Page Abrasive fluids 6.2.4 Noise characteristics 4.3.6 Accessories Non-compliance with safety instructions Aligning the pump / drive 5.3.1 Operating limits Auxiliary connections 5.4.1 Permissible forces and moments at the Bearing bracket B 06, cooled/uncooled pump nozzles 4.3.5 Bearings 4.3.4... -
Page 4: General
General The word This KSB product has been developed in Caution Caution accordance with state-of-the-art technology; it is manufactured with utmost care and subject to continuous is used to introduce safety instructions whose non-observance quality control. may lead to damage to the machine and its functions. -
Page 5: Safety Instructions For Maintenance
Safety instructions for maintenance, by starting up the unfilled pump unit, even for a short period, to prevent temperature increases resulting from contact between inspection and installation work rotating and stationary components. The operator is responsible for ensuring that all maintenance, inspection and installation work be performed by authorized, 2.9.4 Pump operating mode... -
Page 6: Maintenance
Safety note: The permissible operating temperature of the Caution pump in question is indicated on the data sheet. If the pump is to be operated at a higher temperature, the data sheet is missing or if the pump is part of a pool of pumps, the maximum permissible operating temperature must be enquired from the pump manufacturer. -
Page 7: Impeller
Shaft seal - Mechanical seal Mechanical seal designs and types other than specified herein shall only be used in exceptional cases and only after prior consultation with the KSB factory. Suction nozzle The relevant seal version is shown in the mechanical seal drawing. -
Page 8: Noise Characteristics
Pump Pump Suction nozzle Discharge nozzle sizes Forces (in N) Moments (in Nm) Forces (in N) Moments (in Nm) 25-180 25-230 1780 1430 1160 2560 1250 1430 1160 1780 2560 1250 40-180 40-230 1780 1430 1160 2560 1250 1430 1160 1780 2560 1250... -
Page 9: Installing The Pump / Unit
Foundation bolts Fig. 5 Fitting required shims To ensure low-noise operation, the unit can be mounted on vibration dampers (please confirm with KSB first). Expansion joints can be fitted between pump and suction/discharge line. 5.3.1 Aligning the pump / drive... -
Page 10: Connecting The Piping
In this case, it is important to make sure that the materials selected for coupling and coupling guard are non-sparking in the event of mechanical contact. KSB’s scope of supply meets this requirement. Final check Re-check the alignment as described in section 5.3 and verify... -
Page 11: Shaft Seal
Then fill the reservoir of the constant-level oiler with oil and snap The cooling liquid quantities indicated are based on Dt = max it back into operating position. Screw vent plug in again. After 15 °C. a short time check whether the oil level in the reservoir has 6.1.3.1.2 Cooling of heat exchanger dropped. -
Page 12: Start-Up
* h temperature and speed are stated on the data sheet and must be strictly adhered to! Specific heat [J / kg K] If a data sheet is not available, contact KSB! Acceleration due to gravity [m/s Pump head 6.2.1... -
Page 13: Measures To Be Taken For Prolonged Shutdown
6.3.2 Measures to be taken for prolonged shutdown once a week, to keep them operational. Attention shall be paid to the correct functioning of the auxiliary connections. The 1. The pump remains installed; periodic check of operation cooling system must be thoroughly cleaned at least once a year In order to make sure that the pump is always ready for instant to ensure proper cooling. -
Page 14: Dismantling
Use connections 6B to drain the pump set. 10. Undo hex. nut 920.02 and remove seal cover 471.01. Cooled version: Note position of O-rings 412.01/.31. The flushing fluid used and any liquid residues in the pump must Pull seal cartridge out of casing cover 161. be properly collected and disposed of without posing any risk Please observe the mechanical seal drawing! to persons or the environment. -
Page 15: Reassembly (General)
7.5.2 Reassembly (general) 7.5.3 Tightening torques Reassembly is effected in reverse order to dismantling. Use the Impeller nut 922.01 or impeller screw 906 shall Caution general assembly drawing and the list of components for be re-tightened some 20 to 30 minutes after orientation. -
Page 16: Mechanical Seal Installation
Material A 193 Grade B7/B16 / A 193 Grade B7/B16 10.9 CF6M/Type 316 (Asia and America) A 540 Grade B24 Material 1.7709/1.6772 (Monix 3K) C35E+QT A4-70 1.4571/1.4021 (Europe) On casing On casing cover On bearing bracket On mech. seal cover On impeller impeller nut Pump Bearing... -
Page 17: Clearances
A 743 Grade CF8M / CF3M 1.4580 A 276 Grade 316CB 1.4552 A 743 Grade CF8C 1.4308 A 743 Grade CF8 1.4571 A 276 Type 316Ti 1.4581 A 351 Grade CF10MC 1.4550 A 182 Grade F347 Increased gaps are KSB-standard. -
Page 18: Spare Parts Stock
Spare parts stock When ordering spare parts please always quote the following data: Type series: here: RPH Pump size: Works No.: This data is stated on the pump name plate. 7.6.1 Recommended spare parts stock for 2 years’ operation to DIN 24 296 Part No. -
Page 19: Interchangeability Of Pump Components
7.6.2 Interchangeability of Pump Components Part No. / Description B02S 25-180 25-230 40-180 40-230 B02L 40-280 40-181 40-231 40-281 40-361 50-180 50-230 50-280 50-360 50-450 80-180 80-230 80-280 80-360 100-180 100-230 100-280 150-230 B05S 80-450 100-360 100-450 150-280 150-360 200-280 B05L 150-450 200-360... -
Page 20: Trouble-Shooting
Trouble-shooting Cause Remedy Pump delivers against an excessively high discharge Re-adjust to duty point. pressure. Excessively high back pressure. Check plant for impurities. Increase the speed (turbine, I.C. engine). Pump or piping are not completely vented or primed. Vent and/or prime. Supply line or impeller clogged. -
Page 21: Material Class S, Cooled/Uncoooled
General assembly drawings Material class S, cooled and uncoooled Bearing brackets B02 to B05 uncooled D01040/3 cooled When ordering spare parts, please always specify: Type series, works No. (stamped on the name plate and on the suction nozzle flange), year of construction, quantity required, part No., description, material, fluid handled, general assembly drawing No. -
Page 22: Bearing Bracket B 06, Cooled/Uncooled
Bearing bracket B06 All material classes, cooled and uncoooled uncooled D01042/3 cooled When ordering spare parts, please always specify: Type series, works No. (stamped on the name plate and on the suction nozzle flange), year of construction, quantity required, part No., description, material, fluid handled, general assembly drawing No. -
Page 23: Design Variants
Design variants D01044 Bearing bracket, cooled Inducer D01047 Special pump design with thrower D01043 D01044 Pump design with plug 916.01 Part No. Description Tandem bearings 508.01 Oil thrower Special pump designs for 904.20 Grub screw high inlet pressure 916.01 Plug... - Page 24 D01126 Heatable casing Performance curves For individual characteristic curves, refer to offer curves 1316.451 and 1316.461. KSB Aktiengesellschaft P.O. Box 1361, 91253 Pegnitz · Bahnhofplatz 1, 91257 Pegnitz (Germany) Tel. +49 9241 71-0 · Fax +49 9241 71-1791 · www.ksb.com...
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