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Summary of Contents for KSB Hya-Solo DSV Series
- Page 1 Pressure Booster System Hya-Solo DSV From series 2015w13 Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 06/02/2018...
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Page 3: Table Of Contents
Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Installation of partly completed machinery.................... 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Safety .............................. 7 Key to safety symbols/markings........................ 7 Software Changes.......................... 8 Transport/Temporary Storage/Disposal.................... 9 Checking the condition upon delivery ...................... 9 Transport................................ 9 Storage/preservation ............................ 9 Return to supplier ............................ 10... - Page 4 Contents 8.1.2 Menu keys ............................ 24 Service interface and LED traffic light function ................... 29 Adjusting the settings ............................ 30 8.3.1 Setting the setpoint ........................... 30 8.3.2 Changing the controller settings ...................... 30 Servicing/Maintenance ........................ 31 General information/Safety regulations ....................... 31 9.1.1 Inspection contract ........................... 32 Servicing/inspection............................ 32 9.2.1 Supervision of operation ........................ 32 9.2.2...
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Page 5: Glossary
Glossary Glossary Accumulator The accumulator serves to compensate for pressure losses in the piping system downstream of the pressure booster system which may be caused by the consumption of small quantities of water. As a result, the frequency of starts of the pressure booster system is minimised. -
Page 6: General
The series/serial number uniquely identifies the pressure booster system and serves as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Noise characteristics see (ð Section 5.6, Page 13) 1.2 Installation of partly completed machinery... -
Page 7: Safety
2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. -
Page 8: Software Changes
The software has been specially created for this product and thoroughly tested. It is not allowed to make any changes or additions to the software or parts of the software. Software updates supplied by KSB are excluded from this rule. Hya-Solo DSV... -
Page 9: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 10: Return To Supplier
Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 4.5 Disposal WARNING Fluids, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷... -
Page 11: Description
Model with three-phase motor, speed-controlled, pressure- dependent starting and flow-dependent stopping Pump size Number of stages per pump 2 - 4 Inlet pressure in bar 5.3 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland Werk-Nr. 9972904032 Förderstrom 22,0 m3/h Druckbehälter:... -
Page 12: Configuration And Function
5 Description 5.5 Configuration and function Fig. 3: Illustration of a Hya-Solo DSV Master switch Accumulator Pump Pressure sensor PumpDrive Valves Design The fully automatic pressure booster system is equipped with a non-self-priming vertical high-pressure pump (3) for pumping the fluid handled to the consumer installations at a constant pressure. -
Page 13: Noise Characteristics
5 Description Function The dry running protection function is active in automatic mode and manual mode. Dry running protection A digital input is provided for connecting the dry running protection device. When the input is open, the control unit detects dry running and stops the pressure booster system after approx. -
Page 14: Installation At Site
NOTE Do not install pressure booster systems next to sleeping or living quarters. If expansion joints (KSB accessory) are used for damping vibrations, their fatigue strength (endurance limit) must be given due consideration. Expansion joints must be installed to allow quick and easy replacement. -
Page 15: Installing The Piping
6 Installation at Site NOTE In order to avoid transmission of piping forces onto the pressure booster system and transmission of solid-borne noise, we recommend installing length-limited expansion joints. Allow sufficient space for maintenance and repair work. ü All structural work required has been checked. ü... -
Page 16: Installing A Pressure Reducer
Installation and location of an unpressurised inlet tank together with the pressure booster system are governed by the same rules applicable to the pressure booster system. Install the closed PE inlet tank (under atmospheric pressure) available as a KSB accessory as described in the installation instructions supplied with the tank. CAUTION... -
Page 17: Fitting The Dry Running Protection Device
6 Installation at Site The tank must be connected mechanically and electrically to the pressure booster system prior to commissioning of the system. 6.6 Fitting the dry running protection device Install the dry running protection device supplied together with the pressure booster system as a separate, non-fitted accessory, or supplied at a later date for retrofitting, in accordance with its operating instructions and connect it to digital input 1 (terminals C1 and C2 on terminal strip C) of the PumpDrive. -
Page 18: Relay Outputs
6 Installation at Site protection device, this device is connected to digital input 1 (C1 and C2). The functions of digital inputs 2 to 5 can be parameterised by the user at the control panel. To connect the inputs use terminal C1 (+24 V DC). For setting the parameters see the PumpDrive 2 operating manual. -
Page 19: Commissioning/Start-Up/Shutdown
For extensive or branched piping systems the pressure booster system should preferably be flushed either before installation, or flushing should be restricted to a limited area. Commissioning should be carried out by specialist KSB staff. Hya-Solo DSV 19 of 44... -
Page 20: Switching On The Pressure Booster System
7 Commissioning/Start-up/Shutdown CAUTION Foreign matter in the piping Damage to the pump/pressure booster system! ▷ Before commissioning/starting (or even test running) the pressure booster system, make sure that there is no foreign matter in the pressure booster system or piping. NOTE Commissioning of the pressure booster system - even test running - shall only be carried out in full compliance with all pertinent VDE (German Association of... -
Page 21: Checklist For Commissioning/Start-Up
7 Commissioning/Start-up/Shutdown 7.3 Checklist for commissioning/start-up Table 7: Checklist Operations Done Read the operating instructions. Check power supply and compare against the name plate data. Check the earthing system (by measuring). Check the mechanical connection to the water mains. Re-tighten the flange bolting and pipe unions. Prime and vent the pressure booster system from the inlet side. -
Page 22: Operating The Pressure Booster System
8 Operating the Pressure Booster System 8 Operating the Pressure Booster System CAUTION Incorrect operation Water supply is not assured! ▷ Make sure to comply with all local regulations, particularly the EC Machinery Directive and the EC Directive on Low-Voltage Equipment. The pressure booster system is factory-set to the operating data indicated on the name plate. - Page 23 8 Operating the Pressure Booster System Speed 1-2-1-1 2893 17.48 m³/h 4.62 bar 642.9 V AUTO Fig. 5: Main screen (example) Motor standstill heater is switched on The wireless icon illuminates when the Bluetooth module is inserted. The wireless icon flashes when communication takes place. Display of the master and login level Display of up to four (4) operating values: One operating value is displayed in large format.
- Page 24 8 Operating the Pressure Booster System Function Help key: ▪ Displays a help text for each selected menu option. MAN operating key: ▪ Starts the frequency inverter in manual operating mode. OFF operating key: ▪ Stops the frequency inverter. AUTO operating key: AUTO ▪...
- Page 25 0000 1-1-1 Log in as customer 1-1-2 Service Login 0000...9999 Log in for access to special parameters for KSB Service Logout 1-1-4 Log out of all access levels NOTE If no keys are pressed for ten minutes, the system will automatically return to the standard access level.
- Page 26 8 Operating the Pressure Booster System The password can be changed after entering the factory default password. Table 13: Parameters for changing passwords Parameter Description Possible settings Factory setting Customer Access ID 0000...9999 1-1-5 Changing the customer access ID Service Access ID 0000...9999 1-1-6 Changing the service access ID...
- Page 27 General settings can be made or the settings for the process optimised in the Settings section. 8.1.2.3.1 Setting the display language The display ships from the factory with support for 4 languages (language package). A language package can be changed using the KSB Service Tool: Hya-Solo DSV 27 of 44...
- Page 28 8 Operating the Pressure Booster System Table 17: Parameters for display language Parameter Description Possible settings Factory setting 3-1-1 Language Depending on the language package: English, German, Configurable display language French, Italian ▪ English, German, French, Italian ▪ English, French, Dutch, Danish ▪...
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Page 29: Service Interface And Led Traffic Light Function
8 Operating the Pressure Booster System 10 operating values can be selected from the predefined list for the display. The sequence of the selection list determines the sequence of the operating values on the main screen. If more than 4 parameters are selected, the hidden parameters are also cycled through in the background. -
Page 30: Adjusting The Settings
8 Operating the Pressure Booster System Service interface The service interface allows a PC/notebook to be connected via a special cable (USB – optical). The following action can be taken: ▪ Configuring and parameterising the frequency inverter with the service software ▪... -
Page 31: Servicing/Maintenance
9 Servicing/Maintenance 9 Servicing/Maintenance 9.1 General information/Safety regulations The operator ensures that maintenance, inspection and installation is performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual. DANGER Unintentional start-up of pressure booster system Danger to life! ▷... -
Page 32: Inspection Contract
9 Servicing/Maintenance 9.1.1 Inspection contract For all inspection and servicing work to be carried out at regular intervals we recommend taking out the inspection contract offered by KSB. Contact your Service Partner for details. 9.2 Servicing/inspection 9.2.1 Supervision of operation... -
Page 33: Setting The Pre-Charge Pressure
9 Servicing/Maintenance Check expansion joints for wear (if applicable). Verify the pre-charge pressure level and check the accumulator for integrity if required. (ð Section 9.2.3, Page 33) Check the automatic switching functionality. Check the start and stop points of the pressure booster system. Check the water inflow, inlet pressure, lack-of-water monitoring, flow monitoring and pressure reducer. -
Page 34: Trouble-Shooting
Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pressure booster system cuts out. B Pressure fluctuations on the discharge side. -
Page 35: Trouble-Shooting: Frequency Inverter
✘ direction of rotation. power cable. ✘ ✘ ✘ ✘ - Inlet pressure lower than stated in Connect inlet tank, contact KSB. the purchase order ✘ ✘ ✘ ✘ - Water extraction higher than Contact KSB. stated in the purchase order 10.2 Trouble-shooting: frequency inverter... - Page 36 10 Trouble-shooting Table 21: Trouble-shooting A B C D E F G H I Possible cause Remedy ✘ ✘ - No voltage Check the mains voltage; check the mains fuses. - No enable Check enable via DIGIN-EN and system start. ✘ ✘...
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Page 37: Related Documents
11 Related Documents 11 Related Documents 11.1 List of components 11.1.1 Hya-Solo DSV with Movitec 2, 4, 6, 10, 15 82-1 79-2 743.02 743.01 743.01 Fig. 10: General assembly drawing of Hya-Solo DSV with Movitec 2, 4, 6, 10, 15 Table 22: Spare parts for Hya-Solo DSV with Movitec 2, 4, 6, 10, 15 Part No. -
Page 38: Hya-Solo Dsv With Movitec 25, 40, 60, 90
11 Related Documents 11.1.2 Hya-Solo DSV with Movitec 25, 40, 60, 90 82-1 79-2 Fig. 11: General assembly drawing of Hya-Solo DSV with Movitec 25, 40, 60, 90 Table 23: Spare parts for Hya-Solo DSV with Movitec 25, 40, 60, 90 Part No. Description Ident. -
Page 39: Eu Declaration Of Conformity
12 EU Declaration of Conformity 12 EU Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hya-Solo DV, Hya-Solo DSV KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 40: Certificate Of Decontamination
13 Certificate of Decontamination 13 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Field of application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ Radioactive Explosive Corrosive Toxic ⃞ ⃞ ⃞... -
Page 41: Commissioning Report
14 Commissioning Report 14 Commissioning Report The KSB pressure booster system specified below was today commissioned by the undersigned authorised KSB customer service engineer who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................ -
Page 42: Index
Index Index Warnings Access levels 25 Graphical control panel 30 Arrow keys 23, 24 Certificate of decontamination 40 Commissioning/Start-up 19 Design 11 Disposal 10 Escape key 23 Faults Causes and remedies 34, 36 Graphical control panel 22 Graphical display 22 Help key 24 Installation at site 14 LED display 30 List of spare parts 37, 38 OK key 23, 24 Operating values for input and output signals 26 Other applicable documents 6... - Page 44 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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