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Summary of Contents for KSB Delta Solo SVP
- Page 1 Pressure Booster System KSB Delta Solo KSB Delta Solo SVP Installation/Operating Manual...
- Page 2 Subject to technical modification without prior notice. © KSB B.V., Alphen aan den Rijn, Nederland 03/09/2019...
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Page 3: Table Of Contents
Fitting the pressure reducer (optional) .................... 21 Fitting the dry running protection device .................... 21 Electrical connection ............................ 22 5.6.1 Sizing the power cable ........................ 23 5.6.2 Connecting the pressure booster system.................. 23 5.6.3 Connecting the dry running protection device................ 24 KSB Delta Solo 3 of 60... - Page 4 Warnings ................................. 46 Information messages ............................ 49 Related Documents .......................... 50 10.1 General assembly drawings/exploded views with list of components ............ 50 10.1.1 KSB Delta Solo SVP.......................... 50 10.2 Alerts ................................ 50 10.3 Warnings ................................. 53 10.4 Information messages ............................ 55 EU Declaration of Conformity ...................... 56 Certificate of Decontamination......................
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Page 5: Glossary
Dry running protection devices prevent the pump from being operated without the fluid to be handled, which would result in pump damage. Switchgear and controlgear assembly Control cabinet with one or several control units / switchgears and electrical equipment. KSB Delta Solo 5 of 60... -
Page 6: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Software changes The software has been specially created for this product and thoroughly tested. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Delta Solo 7 of 60... -
Page 8: Safety
2.2.1 Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the product literature regarding pressure, temperature, etc. ▪ Observe all safety information and instructions in this manual. KSB Delta Solo 8 of 60... -
Page 9: Personnel Qualification And Personnel Training
▪ Carry out work on the pressure booster system during standstill only. ▪ The pump casing must have cooled down to ambient temperature. ▪ Pump pressure must have been released and the pump must have been drained. KSB Delta Solo 9 of 60... -
Page 10: Unauthorised Modes Of Operation
The following limit values and inspection/test levels must be complied with if the generic standard on interference emissions applies: An EMC plan must be devised. KSB Delta Solo 10 of 60... -
Page 11: Line Harmonics Requirements
▪ EN 61000-4-5: Electromagnetic compatibility (EMC) – Part 4-5: Testing and measurement techniques – Surge immunity test ▪ EN 61000-4-6: Electromagnetic compatibility (EMC) – Part 4-6: Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields KSB Delta Solo 11 of 60... -
Page 12: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 13: Return To Supplier
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. KSB Delta Solo 13 of 60... - Page 14 Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. KSB Delta Solo 14 of 60...
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Page 15: Description
Code Description KSB Delta Solo Type series Number of pumps Size Number of stages Design Pressure booster system with variable speed system and KSB SuPremE motor 4.4 Name plate KSB Delta Solo 1/1508 KSB B. V. 12345678 Prod. 06/2018 1234567-01... -
Page 16: Configuration And Function
Control unit Membrane-type accumulator Pump Baseplate Design The fully automatic pressure booster system pumps the fluid to the consumer installations in the set pressure range with a vertical high-pressure pump (2) (variable speed version). KSB Delta Solo 16 of 60... -
Page 17: Scope Of Supply
▪ Lockable master switch (repair switch) ▪ Frequency inverter 4.8 Dimensions For dimensions refer to the outline drawings of the pressure booster system. 4.9 Terminal diagram For the terminal assignment refer to the circuit diagram. Multiple pump systems only KSB Delta Solo 17 of 60... -
Page 18: Potential Equalisation
4 Description 4.10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor. Fig. 3: PE connection Earthing terminal Location of power connection KSB Delta Solo 18 of 60... -
Page 19: Installation At Site
The anti-vibration mounts of the pressure booster system provide adequate insulation against solid-borne noise. Thanks to level-adjustable feet (KSB accessory) the pressure booster system can also be installed in a horizontal position on uneven floors. For pressure booster systems with pumps, Movitec 2, 4, 6, 10, 15 level-adjustable feet are available as accessories. -
Page 20: Mounting The Accumulator
3. Connect the piping to the distribution lines on the inlet side and discharge side. NOTE For single-pump systems, the shut-off valves must be fitted directly at the system's suction-side connection and discharge-side connection, respectively. This will enable straightforward replacement and servicing. KSB Delta Solo 20 of 60... -
Page 21: Fitting An Expansion Joint (Optional)
The switchgear and controlgear assembly is provided with the requisite inputs. 1. Remove the front cover to access the terminal strip. KSB Delta Solo 21 of 60... -
Page 22: Electrical Connection
▷ Observe regulations IEC 60364. WARNING Incorrect connection to the mains Damage to the mains network, short circuit! ▷ Observe the technical specifications of the local energy supply companies. NOTE Installing a motor protection device is recommended. KSB Delta Solo 22 of 60... -
Page 23: Sizing The Power Cable
Plug the mains plug into a suitable socket. Observe the data on the name plate. 5.6.2.1 Fitting an expansion joint (optional) DANGER Sparks and radiant heat Fire hazard! ▷ Take suitable precautions to protect the expansion joint if any welding work is carried out. KSB Delta Solo 23 of 60... -
Page 24: Connecting The Dry Running Protection Device
ü The original operating manual of the dry running protection device is on hand. 1. Fit the dry running protection device in accordance with the supplied original operating manual. Connect it in the control unit in accordance with the supplied original operating manual. KSB Delta Solo 24 of 60... -
Page 25: Commissioning/Start-Up/Shutdown
Damage to the pump / pressure booster system! ▷ Before commissioning/starting up or functional check running the pressure booster system, make sure that there is no foreign matter in the pressure booster system or piping. KSB Delta Solo 25 of 60... -
Page 26: Start-Up
The pressure booster system is factory-set to the data indicated on the name plate. Standard design ü The pressure booster system has been primed and vented. 1. Switch on the master switch. ð The green LED lights up and signals the system's readiness for operation. KSB Delta Solo 26 of 60... -
Page 27: Checklist For Commissioning/Start-Up
As long as the pressure booster system is out of operation, water is supplied directly at p through the pressure booster system. Set the master switch to "0". NOTE Drain the pressure booster system for prolonged shutdown. KSB Delta Solo 27 of 60... -
Page 28: Operation
Displays information on frequency inverter operation Operating keys Toggling operating modes Navigation keys Navigation and parameter setting 7.1.1 Display AUTO 1/min °C bar Fig. 7: Main screen (example) Operating point display Type of control Display of the current operating mode KSB Delta Solo 28 of 60... - Page 29 ▪ The wrench icon shows that you have logged in as a customer. Parameter value example: Setpoint (Closed-loop Control) Message example: Dry running (E13): ▪ A message is identified by the letter E (Error) and a unique number. AUTO 1/min Message example: Dry running KSB Delta Solo 29 of 60...
- Page 30 ▪ Press the OK or ESC key to go from digit to digit. Press the ESC key to go back. Changes are rejected. Pressing the OK key for the right-hand digit takes you back to the main screen. KSB Delta Solo 30 of 60...
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Page 31: Main Screen
Fig. 8: Selecting and displaying operating values on the main screen Parameter number for speed (1-2-1-1) Current speed [rpm] Parameter number for motor input power (1-2-1-2) Current power input of motor in kW Parameter number for motor current (1-2-1-5) Current motor current in A KSB Delta Solo 31 of 60... -
Page 32: Settings Menu
NOTE The standard control panel is designed to be used for simple settings only (e.g. setting the setpoint). We recommend using the KSB ServiceTool for more extensive configuration tasks. Opening the Settings menu: Press and hold the ESC key and press OK. - Page 33 0000 1-1-1 Customer Login Log in as customer Customer service parameters can only be accessed using the KSB ServiceTool and the appropriate dongle. NOTE If no keys are pressed for five minutes, the system will automatically return to the Standard access level.
- Page 34 The MAN, OFF, AUTO and FUNC keys are locked without a valid login (customer). Locking operating keys The operating keys of the control panel can be locked via the 3-1-2-2 parameter to prevent unauthorised operation or unauthorised acknowledgement of alerts. KSB Delta Solo 34 of 60...
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Page 35: Service Interface And Led Traffic Light Function
LED traffic light function The LED traffic light function provides information about the current operating status of the frequency inverter. Table 19: LED description Description One or more than one alert is active Amber One or more than one warning is active Green Steady light: Trouble-free operation KSB Delta Solo 35 of 60... -
Page 36: Servicing/Maintenance
Function of pressure booster system not guaranteed! ▷ Regularly service the pressure booster system. ▷ Prepare a maintenance schedule for the pressure booster system, with special emphasis on lubricants, shaft seals and pump couplings. KSB Delta Solo 36 of 60... -
Page 37: Inspection Contract
▪ For any work on the pump (set) observe the operating manual of the pump (set). ▪ In the event of damage you can always contact KSB Service . ▪ A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation with a minimum of maintenance expenditure and work. -
Page 38: Setting The Pre-Charge Pressure
5. Fit the protective cap of the membrane-type accumulator valve. Filling the membrane-type accumulator 1. Remove and store the protective cap of the membrane-type accumulator valve. 2. Add nitrogen through the valve. 3. Fit the protective cap of the membrane-type accumulator valve. KSB Delta Solo 38 of 60... -
Page 39: Replacing The Non-Return Valve
6. Use a suitable tool to screw the body parts of the non-return valve into each other to shorten the length of the body. Fig. 13: Removing the body 7. Remove the body of the non-return valve. KSB Delta Solo 39 of 60... - Page 40 12. Use a suitable tool to loosen the screwed connection of the body parts of the non-return valve to extend the body length. Fig. 16: Verifying the alignment 13. Verify the correct alignment. Fig. 17: Fitting the screw KSB Delta Solo 40 of 60...
- Page 41 ER non-return valve Watts Industries 1x Eriks 12711456 Molykote ® G-5511 DN 32 IN 032 DN 32 2x Eriks 12711457 71630410 ER non-return valve Watts Industries 1x Eriks 12192264 DN 50 IN 050 DN 50 2x Eriks 12711459 Sealant for taps KSB Delta Solo 41 of 60...
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Page 42: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB service is required. A Mains fuse rating too small for the nominal mains current. B Motor does not start. -
Page 43: Alerts
Message Description Behaviour code Thermal motor protection PTC has tripped Self-acknowledging (configurable) Overvoltage Impermissible overvoltage (mains) Partially self- acknowledging Undervoltage Impermissible undervoltage (mains) Partially self- acknowledging Phase failure (motor) Phase failure (motor) Non-self- acknowledging KSB Delta Solo 43 of 60... - Page 44 No master control Failure of actual value sensor/ Broken wire/ Local/ Self-acknowledging No redundancy No matching motor data The extended KSB SuPremE motor data could not Self-acknowledging available be determined. No motor data available The motor data is not set...
- Page 45 Check swing check valve. supplied with current. Overcurrent/ Mains power supply connected incorrectly Connect mains power supply to L1, L2, L3, PE. dynamic overload Motor terminal board wired incorrectly (delta/ Wire motor terminal board correctly. protection star) KSB Delta Solo 45 of 60...
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Page 46: Warnings
Please note: Approx. 10 % tolerance is permissible. Pump runs in reverse when motor is not Check swing check valve. supplied with current. No master control KSB device bus wired incorrectly (interruption, Re-wire properly. short circuit) Sensor connected incorrectly (actual value Connect sensor correctly. failure) No main pump recognised in system Define role in multiple pump system. - Page 47 Set carrier frequency to permissible range. high Ambient temperature of frequency inverter Impermissible operating range; mind power > 50 °C derating. Fluctuating DC link voltage when pump is Check mains voltage quality. not running KSB Delta Solo 47 of 60...
- Page 48 Check swing check valve. is not supplied with current Motor voltage output is too low at Check line input voltage; enter nominal load, < 380 V at nominal motor current at 380 V mains load voltage; fit larger-sized motor. KSB Delta Solo 48 of 60...
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Page 49: Information Messages
E105 Factory-set defaults Factory-set defaults are being loaded. Self-acknowledging loaded E106 User settings 1 loaded User settings 1 were loaded. Non-self-acknowledging E107 User settings 2 loaded User settings 2 were loaded. Non-self-acknowledging KSB Delta Solo 49 of 60... -
Page 50: Related Documents
10 Related Documents 10 Related Documents 10.1 General assembly drawings/exploded views with list of components 10.1.1 KSB Delta Solo SVP 79-2 742.02 742.01 743.90 79-2 Fig. 18: KSB Delta Solo SVP Table 28: List of components Part No. Description Part No. Description... - Page 51 No master control Failure of actual value sensor/ Broken wire/ Local/ No Self-acknowledging redundancy No matching motor data The extended KSB SuPremE motor data could not be Self-acknowledging available determined. No motor data available The motor data is not set:...
- Page 52 Wrong device ordered, mount larger frequency inverter. output current < motor current Ramp times too short Select longer ramp times. Wrong direction of rotation of the pump Adjust the direction of rotation of the motor via the phase sequence. KSB Delta Solo 52 of 60...
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Page 53: Warnings
Please note: Approx. 10 % tolerance is permissible. Pump runs in reverse when motor is not Check swing check valve. supplied with current. No master control KSB device bus wired incorrectly (interruption, Re-wire properly. short circuit) Sensor connected incorrectly (actual value Connect sensor correctly. failure) No main pump recognised in system Define role in multiple pump system. - Page 54 24 V overload 24 V DC voltage supply overload Reduce current draw on 24 V DC supply; compare the number of electrical connections with the maximum permissible current load of the 24 V DC supply. KSB Delta Solo 54 of 60...
- Page 55 I105 Factory-set defaults Factory-set defaults are being loaded Self-acknowledging loaded I106 User settings 1 loaded User settings 1 were loaded Non-self-acknowledging I107 User settings 2 loaded User settings 2 were loaded Non-self-acknowledging KSB Delta Solo 55 of 60...
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Page 56: Eu Declaration Of Conformity
2401 LJ Alphen aan den Rijn (The Netherlands) The manufacturer herewith declares that the product: KSB Delta Solo SVP Serial numbers: 06/2018 0000000-0001 - 52/2020 9999999-9999 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 57: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields KSB Delta Solo 57 of 60... -
Page 58: Commissioning Report
13 Commissioning Report 13 Commissioning Report The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB Service who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................Order No. -
Page 59: Index
Graphical control panel 35 Warranty claims 6 Faults Causes and remedies 43 Information message 55 Installation 16 Installation at site 19 Intended use 8 Interference emissions 10 Key to safety symbols/markings 7 LED display 35 Main screen 28 Maintenance work 37 OK key 30 Operating limits 8 Other applicable documents 6 KSB Delta Solo 59 of 60... - Page 60 KSB B.V. Kalkovenweg 13 2401 LJ Alphen aan den Rijn (Netherlands)
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