Related Manuals for Leuze electronic ERS200-M0C3-M20-HLR
Summary of Contents for Leuze electronic ERS200-M0C3-M20-HLR
- Page 1 ERS200 Safety Command Devices O r i g i n a l o p e r a t i n g i n s t r u c t i o n s Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 2: Table Of Contents
To be performed daily by the operating personnel .............35 Cleaning......................36 Disposing ......................37 Service and support................... 38 Accessories ....................... 39 Technical data ....................41 EC Declaration of Conformity ................44 Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 3 ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 4: About This Document
Leuze website. mentation and opera- tion Basic information for technicians ERS200 Application Print document part and operating company information no. 607248 included in the delivery contents of the product Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 5: Used Symbols And Signal Words
Text passages with this symbol provide you with further information. Symbols for action steps Text passages with this symbol instruct you to perform actions. Placeholder in the product description for all variants ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 6: Safety
• Device Safety Act For safety-related information you may also contact the local authorities (e.g., industrial inspectorate, employer's liability insurance association, labor inspec- torate, occupational safety and health authority). Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 7: Approved Purpose And Foreseeable Improper Operation
ERS200 E-Stop Rope Switches are actuated via a rope. They must be connected so that the switching function is actuated by moving the rope in any direction and the dangerous state is stopped immediately. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 8 Immediately clean any contamination from the E-Stop Rope Switch and deflec- tion rollers that impacts the function according to these instructions. Use only suitable original accessories (see chapter 13). Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 9: Foreseeable Misuse
• safe implementation of the E-Stop command device • imparting all relevant information to the operating company • adhering to all regulations and directives for the safe starting-up of the machine ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 10: Exemption Of Liability
• regular testing by competent personnel Exemption of liability Leuze electronic GmbH & Co. KG is not liable in the following cases: • E-Stop Rope Switch is not used as intended • safety notices are not adhered to •... -
Page 11: Device Description
Various contact sets, housing sizes and rope exit directions fulfill the most diverse requirements. Actuator head Adjustment indicator Fastening for rope Reset button Housing cover Name plate (connection data, production code and year of manufacture) ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 12 ERS200 E-Stop Rope Switch Article Part No. Description ERS200-M0C3-M20-HLR 63000500 1NC + 1NO, 3 cable entries, exit lengthwise ERS200-M1C3-M20-HLR 63000501 2NC, 3 cable entries, exit lengthwise ERS200-M4C3-M20-HLR 63000502 2NC+1NO, 3 cable entries, exit lengthwise ERS200-M4C1-M20-HLR 63000503 2NC+1NO, 1 cable entry, exit lengthwise...
- Page 13 Device description 14.5 19.5 5.2x6.2 14.5 Figure 3.1: Dimensions ERS-MxC3x-HLR in mm 47.8 14.5 5.2x6.2 14.5 Figure 3.2: Dimensions ERS200-MxC3x-HAR in mm ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 14 Device description 47.8 14.5 14.5 Figure 3.3: Dimensions ERS200-MxC3x-HAL in mm 19.5 Figure 3.4: Dimensions ERS200-MxC1x-HLR in mm Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 15 Device description 49.5 Figure 3.5: Dimensions ERS200-MxC1x-HAR in mm 49.5 Figure 3.6: Dimensions ERS200-MxC1x-HAL in mm ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 16: Functions
Stop state until the rope tension is restored to the correct value (see adjustment indicator) and the Reset button is manually pulled out to the notch position. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 17: Applications
Applications Applications The E-Stop Rope Switch is suitable as a device for the position-independent E- Stop command output at extended points of operation or danger zones. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 18: Mounting
E-Stop Rope Switch (ERS200-Mxxx-HLR) Rope clamp with hook and lock nut, clamping sleeve Rope clamp with eyelet and clamping sleeve Safety spiral spring (AC-SL-ERS) Deflection roller (AC-AP-ERS) Figure 6.1: Mounting examples A–E Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 19 Figure 6.2: Maximum rope length as a function of temperature fluctuation for mounting examples A–E Example: If mounting example C is subject to temperature fluctuations of 30 °C, the maximum length of the rope is 10 m. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 20 E-Stop Rope Switch (ERS200-Mxxx-HAL) Rope clamp with hook and lock nut, clamping sleeve Rope clamp with eyelet and clamping sleeve Safety spiral spring (AC-SL-ERS) Deflection roller (AC-AP-ERS) Figure 6.3: Mounting examples F–J Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 21 For applications with an elevated risk, an E-Stop Rope Switch should be mount- ed at each end of the rope. In this case, the changed rope length and the two- channel integration in the safety circuit must be taken into account. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 22: Setting The Actuator Head
Loosen the 4 screws on the actuator head. Turn the actuator head in the appropriate actuation direction for the Reset but- ton. Tighten the 4 screws on the actuator head with 0.7–0.9 Nm. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 23: Mounting The E-Stop Rope Switch
Position the washers and screw down the E-Stop Rope Switch with 2–3 Nm. Secure stud bolt or support for rope clamp with eyelet. If necessary, mount deflection rollers. If necessary, mount eye bolts as rope guides at intervals of 2–3 m. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 24: Mounting The Rope
E-Stop Rope Switch must first be secured. Push the rope cover for the rope clamp onto the rope. Guide the rope end into the rope clamp. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 25 E-Stop Rope Switch. Push the rope cover for the rope clamp onto the rope. Guide the end of the rope into the rope clamp on the E-Stop Rope Switch. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 26 Tighten the rope so that it does not sag and screw down in the rope clamp. Turn the hook to pretighten the rope. Tighten the rope so that the adjustment indicator (1) is in the center of the green ring (2). Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 27 Mounting Secure the hook and rope clamp with a lock nut. If necessary, trim any excess rope. Push the rope cover over the adjustable rope clamp with hook. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 28 Pull out the Reset button (3), thereby closing the safety contacts in the E-Stop Rope Switch. If the rope is correctly tensioned, the Reset button (3) locks into place and a green ring (4) remains visible. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 29: Electrical Connection
• maximum current load is observed (see chapter 14) Figure 7.1: Contact block 1NC + 1NO (ERS200-M0xxx) Figure 7.2: Contact block 2NC (ERS200-M1xxx) Figure 7.3: Contact block 2NC + 1 NO (ERS200-M4xxx) ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 30 Connect the contact block according to the application-specific circuit diagram. +24V +24V MSI-SR4 ERS200-M1C3-M20-HLR Var. B Var. A Rope Spark extinction circuit, suitable spark extinction provided Figure 7.5: Connection example ERS200-M1C3-M20-HLR Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 31 Electrical connection Tighten cable terminal screws with 0.6–0.8 Nm. Tighten the housing cover with 0.8–1.2 Nm. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 32: Setting The Device Into Service
• operating personnel have been trained in the correct use Test the function of the E-Stop Rope Switch (see chapter 9). The E-Stop Rope Switch is then ready for use. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 33: Testing
Severe accidents may result if tests are not performed properly! Make certain that there are no persons in the danger zone. Pull out the Reset button. Start the machine. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 34: To Be Performed Daily By The Operating Personnel
Severe accidents may result if tests are not performed properly! Make certain that there are no persons in the danger zone. Check for damage or tampering. Test whether the machine stops when the rope is pulled. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 35: Cleaning
Prerequisites for cleaning: • machine is switched off • voltage supply to the E-Stop Rope Switch is interrupted Clean the E-Stop Rope Switch regularly (e.g. with a vacuum cleaner). ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 36: Disposing
Disposing Disposing The nationally valid regulations for electro-mechanical components are to be observed when disposing. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 37: Service And Support
Service and support Service and support Contact data: Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 38: Accessories
CB-M12-25000E-5GF 678058 PUR, 5-pin, 25m, shielded, M12 coupling, straight, prefabricated on one end CB-M12-5000E-8GF 678060 PUR, 8-pin, 5m, shielded, M12 coupling, straight, pre- fabricated on one end Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 39 CB-M12-15000E-8GF 678062 PUR, 8-pin, 15m, shielded, M12 coupling, straight, prefabricated on one end CB-M12-25000E-8GF 678063 PUR, 8-pin, 25m, shielded, M12 coupling, straight, prefabricated on one end ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 40: Technical Data
Mechanical life time in accordance with 1,000,000 switching cycles IEC 60947-5-1 Actuation frequency according to max. 1 per 6 seconds IEC 60947-5-1 Service life (T ) in accordance with 20 years EN ISO 13849-1 Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 41 Opening of contact positive-forced Rated insulation voltage 500 V AC, 600 V DC Conventional thermal current max. 10 A Short-circuit protection according to 10 A, 500 V, type aM IEC 60269-1 ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 42 Dirt levels, external, in accordance with EN 60947-1 These tables do not apply in combination with additional M12 plug or connecting cable except where these components are explicitly mentioned. Leuze electronic ERS200 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 43: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity You can download this EC Declaration of Conformity as a PDF from Leuze website. ERS200 Leuze electronic Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...