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Summary of Contents for Leuze electronic RSL 430
- Page 1 RSL 430 Safety Laser Scanner S A F E I M P L E M E N T A T I O N A N D O P E R A T I O N O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
- Page 2 © 2018 Leuze electronic GmbH & Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.com Leuze electronic RSL 430...
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Page 3: Table Of Contents
DTM change ........................ 24 4.4.3 User management ...................... 24 4.4.4 Exiting Sensor Studio ...................... 24 Using configuration projects .................... 25 4.5.1 Selecting access level ....................... 27 4.5.2 IDENTIFICATION ...................... 28 4.5.3 PROCESS ......................... 28 4.5.4 CONFIGURATION ...................... 28 4.5.5 DIAGNOSIS ........................ 28 4.5.6 SETTINGS ........................ 29 Leuze electronic RSL 430... - Page 4 Stationary access guarding .................... 62 Mobile danger zone guarding on AGVs ................ 63 7.5.1 Minimum distance D ...................... 64 7.5.2 Protective field dimensions.................... 65 Mobile side guarding on AGVs ..................... 66 Mounting accessories ...................... 66 7.7.1 Mounting system ....................... 66 7.7.2 Loop guard ........................ 67 Leuze electronic RSL 430...
- Page 5 11.2 To be performed periodically by competent persons ............ 94 11.3 Periodically by the operator .................... 94 11.3.1 Checklist – periodically by the operator................ 95 Diagnostics and troubleshooting.............. 96 12.1 What to do in case of failure? .................... 96 12.2 Diagnostics displays ...................... 96 Leuze electronic RSL 430...
- Page 6 15.1 General specifications ...................... 104 15.2 Dimensions ......................... 109 15.3 Dimensioned drawings: Accessories .................. 111 15.4 Representation of safety sensor status ................ 119 Standards and legal regulations .............. 123 Order guide and accessories................ 124 EC Declaration of Conformity................ 127 Leuze electronic RSL 430...
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Page 7: About This Document
Indicates dangers that may result in severe or fatal injury if the measures for danger avoidance are not followed. DANGER Signal word for life-threatening danger Indicates dangers with which serious or fatal injury is imminent if the measures for danger avoidance are not followed. Leuze electronic RSL 430... -
Page 8: Checklists
They replace neither testing of the complete machine or system prior to the initial start-up nor their periodic testing by a competent person. The checklists contain minimum testing requirements. Depending on the application, other tests may be necessary. Leuze electronic RSL 430... -
Page 9: Safety
• The construction of the safety sensor must not be altered. When manipulating the safety sensor, the protective function is no longer guaranteed. Manipulating the safety sensor also voids all warranty claims against the manufacturer of the safety sensor. Leuze electronic RSL 430... -
Page 10: Vapors, Smoke, Dust, Particles
Ä Do not bring any additional window materials into the area monitored by the safety sensor. NOTICE No screen between optics cover and monitoring area! Ä Between the optics cover of the safety sensor and the monitored area, no further screen may be mounted to protect the safety sensor. Leuze electronic RSL 430... -
Page 11: Foreseeable Misuse
Ä Manipulating the safety sensor voids all warranty claims against the manufacturer of the safety sensor. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connecting, mounting, commissioning and adjustment of the safety sensor must only be carried out by competent persons. -
Page 12: Disclaimer
Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Responsibility for safety Manufacturer and operator must ensure that the machine and implemented safety sensor function properly and that all affected persons are adequately informed and trained. -
Page 13: Device Description
SILCL in accordance with IEC/EN 62061 Performance Level (PL) in accordance with EN ISO 13849‑1 Scanner unit Connection unit Optics cover Alphanumerical display (displayed) LED indicators Mini-B USB connection (behind protective cap) Fig. 3.1: Device overview of RSL 400 safety laser scanners Leuze electronic RSL 430... -
Page 14: Device Overview
Up to 9 Configurable signal outputs Number of changeover-capable pro- 10 + 10 tective/warning field pairs E-stop linkage Four field mode (quads) Internal safe time delay Measurement data output optimized Only RSL 425 Only RSL 445 for vehicle navigation USB interface Leuze electronic RSL 430... -
Page 15: Protective Function Of Rsl 400 Safety Sensors
Device and monitoring functions • Monitoring and release of field pair changeover • Configurable output of the indication signals for the following functions groups: • Protective function • Warning messages • Error messages • Diagnosis • Status messages Leuze electronic RSL 430... -
Page 16: Usb Connection
• Connector bushing and EMC for the Ethernet TCP/IP communication and configuration interface to the PC/laptop • Memory for the configuration files and automatic parameter transfer in the event of device swap-out • Quick-release connection to the scanner unit (see Quick Start Guide) for easy device swap-out Leuze electronic RSL 430... -
Page 17: Display Elements
Name of the sensor / network A123456789 Configuration necessary Configuration required CONFIG REQUESTED Repeated until end of booting phase / start phase, then Spirit level permanent Horizontal alignment in degrees: H H -3° V +9° Vertical alignment in degrees: V Leuze electronic RSL 430... - Page 18 When the protective field has been free for about 5 seconds, the device switches back to the display in nor- mal operation. Displays in normal operation The display in normal operation depends on the operating state of the safety sensor. The display can be switched off or rotated by 180° by means of the software. Leuze electronic RSL 430...
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Page 19: Field-Of-View Display
The loop guard for the optics cover prevents damage to the safety sensor caused by light contact with for- eign objects. The loop guard is available as an accessory (see chapter 17 "Order guide and accessories"). Leuze electronic RSL 430... -
Page 20: Configuration And Diagnostic Software Sensor Studio
• Each device DTM has a communication DTM that sets up and monitors the communication connec- tions to the sensor. NOTICE Only use the software for safety sensors manufactured by Leuze electronic. System requirements To use the software, you need a PC or laptop with the following specifications: Hard disk space At least 250 MB free memory... - Page 21 RSL 400 device DTM. The password for the safety sensor only needs to be entered (i.e. the access level only needs to be changed) when the changes are downloaded to the safety sensor (see chapter 4.5.1 "Selecting access level"). Leuze electronic RSL 430...
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Page 22: User Interface
The device managers (DTM) of the safety sensors are created and managed in the FDT frame menu. Device manager DTM Configuration projects for setting up the selected safety sensor are created and managed in the device managers (DTM) of the safety sensors. Leuze electronic RSL 430... -
Page 23: Fdt Frame Menu
Ä Start the Project Wizard in the FDT frame menu by clicking the button. NOTICE Information on the Project Wizard can be found in the online help for the FDT frame menu under Sensor Studio Options. Leuze electronic RSL 430... -
Page 24: Dtm Change
Ä Exit the program via File > Exit. Ä Save the configuration settings as a configuration project on the PC. You can open the configuration project again at later time via File > Open or with the Sensor Studio Project Wizard ( Leuze electronic RSL 430... -
Page 25: Using Configuration Projects
ð The project wizard displays the SEARCH DEVICES dialog box. Ä Select the interface and click the [Start] button. Ä Find the safety sensor for your configuration project using the search function of the communication DTM. Leuze electronic RSL 430... - Page 26 Communication DTM Device list Search function Fig. 4.4: Communication DTM with search function ð The project wizard displays the device list of configurable safety sensors in the SEARCH DEVICES di- alog box. Fig. 4.5: Device selection in project wizard Leuze electronic RSL 430...
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Page 27: Selecting Access Level
• Expert can change communication and diagnostics settings (default password = comdiag) • Engineer can additionally change the safety configuration (default password = safety) The password is case-sensitive (i.e. a distinction is made between upper-case and lower-case letters). Ä Confirm with [OK]. Leuze electronic RSL 430... -
Page 28: Identification
Ä In the DIAGNOSIS menu, click the [Visually identify sensor] button ( ). ð In the display of the safety sensor connected to the device manager (DTM), the message "PING re- ceived" flashes for ten seconds. Reset sensor Acknowledge messages and faults Set safety sensor to safety mode Leuze electronic RSL 430... -
Page 29: Settings
Create and save service file The service file contains all available information on the safety sensor as well as configuration and settings. When requesting support, send the service file to the Leuze electronic customer service (see chapter 14 "Service and support"). - Page 30 Display settings for the field editor when defining protective/warning fields. • CONTOUR ALIGNMENT • COORDINATE DISPLAY • EDITOR BEHAVIOR Information on the display options can be found in the information area and in the online help. Select the Help menu item in the menu [?]. Leuze electronic RSL 430...
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Page 31: Functions
• Load the signed safety configuration from a file and transfer/download to the safety sensor • Transfer changed communication and diagnostics settings from the PC to the safety sensor • Print configuration data incl. protective/warning fields • Calibrate optics cover Leuze electronic RSL 430... -
Page 32: Function Modes Of Safety Sensor
You use the protective function to define the criteria for switching off the safety-related switching outputs (see chapter 3.1.2 "Parameters for protective function"). The changeover-capable protective and warning field pairs for the selected function mode are defined in the configuration banks, e.g. CONFIGURATION > Protective function A > Bank A1. Leuze electronic RSL 430... -
Page 33: One Protective Function
• For each protective function you can define up to ten field pairs in one configuration bank. • Field pair actuation and field pair changeover take place separately and independently for each config- uration bank. For the field pair changeover, see chapter 5.7 "Field pair changeover". Leuze electronic RSL 430... - Page 34 Protective function A: protective field violation B-CLEAR Switching output MELD – not safe Protective function B: protective field violation A-WF-VIO Switching output A1 Protective function A: Violation of warning field B-WF-VIO Switching output EA1 Protective function B: Violation of warning field Leuze electronic RSL 430...
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Page 35: Selectable Resolution For Hand, Leg And Body Detection
• The start/restart interlock function is taken over by a downstream safety-related component of the ma- chine control system. • It is not possible to walk behind or go around the effective protective field. Ä Allow for an optical and/or acoustic start warning. Leuze electronic RSL 430... -
Page 36: Start Interlock/Automatic Restart
• Start interlock • Restart interlock NOTICE For access guarding, the start/restart interlock function is mandatory. The protective device may only be operated without start/restart interlock in certain exceptional cases and under certain conditions acc. to ISO 12100. Leuze electronic RSL 430... -
Page 37: Field Pair Changeover
The field pair changeover can be monitored by means of configurable measures (see chapter 5.8 "Monitor- ing of field pair changeover"). During the changeover process, the safety sensor monitors the field pair active before the field pair changeover, according to the configured changeover mode and changeover time. Leuze electronic RSL 430... -
Page 38: Changeover Of Five Field Pairs In Changeover Mode Overlapped Monitoring
Field pair A1.4 is active A1.5 Field pair A1.5 is active In the case of two protective functions, connection of control inputs F6 to F10 applies analogously for acti- vation of field pairs B1.1 to B1.5 for protective function B. Leuze electronic RSL 430... -
Page 39: Changeover Of Ten Field Pairs In Changeover Mode Fixed Changeover Moment
Field pair A1.9 is active A1.10 Field pair A1.10 is active In the case of two protective functions, connection of control inputs F6 to F10 applies analogously for acti- vation of field pairs B1.1 to B1.10 for protective function B. Leuze electronic RSL 430... -
Page 40: Changeover Of 2X Ten Field Pairs
• the field pair to which the system is changed over has been deactivated. Activating the function Ä The Changeover order is defined using the configuration and diagnostics software (see chapter 9.5 "Defining permissible field pair changeovers"). Leuze electronic RSL 430... -
Page 41: Reference Contour Monitoring
A message is displayed on the alphanumerical display and the safety sensor switches to the fault interlock state: • With the OSSDs switched off, +24 V must be present at the EDM input. • With the OSSDs switched on, the EDM circuit must be open (high impedance). Leuze electronic RSL 430... -
Page 42: E-Stop Linkage
• The safety circuit is closed or both contacts have been closed simultaneously within 0.5 s. Activation of the function Ä Activate the linkage using the configuration and diagnostics software (see chapter 9.4.3 "Activating pro- tective function and contactor monitoring"). Leuze electronic RSL 430... -
Page 43: 5.13.2 Linkage Of Electronic Safety-Related Switching Outputs
The assignment of the individual functions within the function groups to the indication signals is defined us- ing the configuration and diagnostics software (see chapter 9.6 "Configuring signal outputs"). For an overview of all logic and electrical signals of the safety sensor, see chapter 15.4 "Representation of safety sensor status". Leuze electronic RSL 430... -
Page 44: Applications
If the danger zone changes during operation, the respective danger zone is guarded by means of a field pair changeover while the working area is accessible. Safety sensor Danger zone, protective function activated Fig. 6.1: Stationary danger zone guarding Leuze electronic RSL 430... -
Page 45: Stationary Point Of Operation Guarding
In accordance with EN ISO 13855, resolutions from 14 to 40 mm make sense here. This yields the necessary safety distance for finger protection, among others (see chapter 7.3 "Stationary point of operation guarding"). Leuze electronic RSL 430... -
Page 46: Stationary Access Guarding
This is why the start/restart interlock function is vital for access guarding. Safety sensor Reference contour Danger zone 1, protective function activated Danger zone 2, protective function deactivated Fig. 6.3: Stationary access guarding Leuze electronic RSL 430... -
Page 47: Mobile Danger Zone Guarding
Protective field 1 for forward travel, deactivated Protective field 2 for forward travel, activated Protective field 1 for reverse travel, activated Protective field 2 for reverse travel, deactivated Warning field for reverse travel Fig. 6.4: Mobile danger zone guarding Leuze electronic RSL 430... - Page 48 Protective field 1 for forward travel, deactivated Protective field 2 for forward travel, activated Protective field 1 for reverse travel, activated Protective field 2 for reverse travel, deactivated Warning field for reverse travel Fig. 6.5: Mobile danger zone guarding Leuze electronic RSL 430...
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Page 49: Danger Zone Safeguarding On Side-Tracking Skates
Protective and warning field pair for side guarding, left, activated Protective and warning field pair for side guarding, right, activated Protective and warning field pair for reverse travel, deactivated Fig. 6.6: Mobile side guarding on side-tracking skates Leuze electronic RSL 430... -
Page 50: Mounting
= Response time of the safety relay = Stopping time of the machine [mm] = Additional distance to the safety distance NOTICE If longer stopping times are determined during regular inspections, an appropriate additional time must be added to t Leuze electronic RSL 430... -
Page 51: Suitable Mounting Locations
• Make sure that the scanning range of the safety sensor is not limited. To mount the safety sensor tak- ing the scanning range into consideration, a template must be attached to the top cover of the safety sensor. Leuze electronic RSL 430... - Page 52 Ä Install protective enclosures or safety bars if the safety sensor is in an exposed position. Ä If there is a risk that the safety sensor will be used as a climbing aid, install a suitable physical cover over the safety sensor. Leuze electronic RSL 430...
- Page 53 You can easily test the safety sensor along this marking. After mounting, you can electrically connect (see chapter 8 "Electrical connection"), start up, align (see chapter 10 "Starting up the device"), and test (see chapter 11 "Testing") the safety sensor. Leuze electronic RSL 430...
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Page 54: Mounting Examples
7.1.4 Mounting examples 54,6 all dimensions in mm Safety sensor Column BT856M mounting bracket Fig. 7.3: Example: mounting on a post all dimensions in mm Safety sensor BT840M mounting bracket Fig. 7.4: Example: mounting on a chamfered corner Leuze electronic RSL 430... -
Page 55: Information On Protective Field Dimensioning
There is an area behind the safety sensor that the safety sensor does not monitor. Unmonitored areas can also materialize, e.g. if you install a safety sensor on a rounded off vehicle front. It must not be possible to walk behind unmonitored areas. Leuze electronic RSL 430... - Page 56 Stepping behind protection by countersinking into the machine contour Ä Use a physical cover set at an angle over the safety sensor if you expect that the safety sensor will be used as a climbing aid or standing surface. Leuze electronic RSL 430...
- Page 57 Protective fields Shielding Fig. 7.8: Shielding prevents reciprocal influencing of safety sensors set up beside one another Ä Install the safety sensors off-set on the height. Minimum distance, min. 100 mm Scan level Fig. 7.9: Height offset mounting, parallel alignment Leuze electronic RSL 430...
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Page 58: Stationary Danger Zone Guarding
120 ms or higher. Ä Determine the machine/system's stopping time t If data is not available, you can commission Leuze electronic to perform measurements; see chapter 14 "Service and support". Ä If an increase in the stopping time within the regular test periods is to be expected, take an additional time into account for the machine's stopping time t... - Page 59 Minimum distance D (= safety distance S + additional distance Z , where required) REFL Largest protective field radius without additional distances, measured from the rotation axis of the rotary mirror Fig. 7.12: Defining the protective field contour for a stationary, horizontal protective field Leuze electronic RSL 430...
- Page 60 The beam level of the safety sensor is level with the alphanumerical display. Ä Prevent obstructions within the calculated protective field boundaries. If this is not possible, implement protective measures so that the point of operation cannot be reached from out of the shadow of the ob- struction. Leuze electronic RSL 430...
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Page 61: Stationary Point Of Operation Guarding
80 ms or higher. Ä Determine the machine/system's stopping time t If data is not available, you can commission Leuze electronic to perform measurements (see chapter 14 "Service and support"). Ä If an increase in the stopping time within the regular test periods is to be expected, take an additional time into account for the machine's stopping time t... -
Page 62: Stationary Access Guarding
The safety sensor's rotary mirror rotates on its own axis every 40 ms. One revolution is a scan. With each additional scan the response time t increases by 40 ms. With K = 2000 mm/s approach speed this corre- sponds with an increase in the safety distance of 80 mm per additional scan. With K = 1600 mm/s it is 64 mm. Leuze electronic RSL 430... -
Page 63: Mobile Danger Zone Guarding On Agvs
1600 mm/s. Ä Determine the machine/system's stopping time t If data is not available, you can commission Leuze electronic to perform measurements (see chapter 14 "Service and support"). Ä If an increase in the stopping time within the regular test periods is to be expected, take an additional time into account for the machine's stopping time t... -
Page 64: Minimum Distance D
Its size depends on the biggest radius R from the safety sensor mirror's rotary axis to the protective field boundary without Z . The position of the rotary mirror axis depends on the installation situation. Leuze electronic RSL 430... -
Page 65: Protective Field Dimensions
A full brake with a subsequent interruption of the protective field is then executed moderately and is less demanding on the vehicle's drives. Dimension the minimum distance D for the maximum speed as if the speed reduction initiated by the warning field had not happened. Leuze electronic RSL 430... -
Page 66: Mobile Side Guarding On Agvs
Ä Mount the mounting system on the wall mount or on the mounting bracket for floor mounting. Ä Attach the safety sensor to the mounting system. Tightening the screws fixes the safety sensor in position. Ä Align the safety sensor using the integrated electronic spirit level. Leuze electronic RSL 430... -
Page 67: Loop Guard
BTF815M mounting bracket for floor mounting (only with BTU800M mounting system) BTU800M mounting system Loop guard Safety sensor Fig. 7.18: Loop guard Ä Attach the safety sensor to the mounting system. Ä Engage the loop guard for the optics cover from above into the mounting system. Leuze electronic RSL 430... -
Page 68: Electrical Connection
In the case of wiring that continues beyond the device or during repairs to connectors, the user must ensure that cables or conductors that have defectively disconnected cannot result in con- tact with other signals. Ä Use suitable terminals. Ä Use heat-shrink tubing, wire-end sleeves or similar. Leuze electronic RSL 430... -
Page 69: Electrical Supply
Ä For permanent connection, connect the safety sensor to the Ethernet connection of the con- nection unit. The control cable is permanently attached to the connection unit. A protection cap on the connection unit protects the communication interface when no PC is connected. Leuze electronic RSL 430... -
Page 70: Connection Cable, Control
Input/output signal, configurable Brown/Blue 5 function inputs for field pair changeover, protective function B White/Red Brown/Red White/Black Brown/Black Gray/Green RES2 Start/restart input, protective function B Acknowledgment Yellow/Gray OSSDB1 Safety-related switching output, protective function B Pink/Green OSSDB2 Safety-related switching output, protective function B Leuze electronic RSL 430... -
Page 71: Connection Cable With M30 Connector
White/Green Brown/Green Linkage input (E-Stop, OSSD – external device) White/Yellow Linkage input (E-Stop, OSSD – external device) Yellow/Brown Output signal state signaling, configurable White/Gray Output signal state signaling, configurable Gray/Brown Output signal state signaling, configurable Leuze electronic RSL 430... -
Page 72: Pin Assignment Of M12 Ethernet Interface (Communication) ( D-Coded)
Functional earth, communication cable shield. The shield of the inter- connection cable is on the thread of the M12 connector. The thread is part of the metallic housing. The housing is at the same potential as functional earth. Leuze electronic RSL 430... -
Page 73: Connection Unit Cu429
• Take into account the voltage drops in the safety sensor – up to 3.2 V – and on the signal wiring. Leuze electronic RSL 430... - Page 74 Cable length and cable resistance with OSSD linkage! When using the OSSD linkage function, observe the specifications of the upstream device for the cable length and for the maximum permissible cable resistance (see chapter 5.13.2 "Linkage of electronic safety-related switching outputs"). Leuze electronic RSL 430...
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Page 75: Circuit Diagram Example
1 Jumper 2 Connection unit Fig. 8.5: Jumper for PNP/NPN changeover NOTICE PNP/NPN changeover occurs simultaneously for signals F1 … F10, RES1, RES2. Circuit diagram example Spark extinction circuit, suitable spark extinction provided Fig. 8.6: RSL 430 with MSI-SR4B safety relay Leuze electronic RSL 430... -
Page 76: Configuring The Safety Sensor
If the monitoring time is increased to above 5 s or if manipulation protection is deactivated, the system operator must introduce other measures to prevent manipulation. Ä For example, make sure that the distance range in which manipulation is possible cannot be accessed by personnel under normal operating conditions. Leuze electronic RSL 430... - Page 77 Ä Create a record document for the device configuration and protective field dimensioning. The document must be signed by the person responsible for the configuration. To document the configuration, you can create a PDF file of the safety configuration or save the config- uration and settings in an *.xml file. Leuze electronic RSL 430...
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Page 78: Connecting Safety Sensor To Pc
The distance between safety sensor and PC is limited to 5 m if a standard USB cable is used. Use active USB cables if longer cable lengths are required. NOTICE Ä If possible, use the ready-made cables from Leuze electronic (see chapter 17 "Order guide and accessories"). Leuze electronic RSL 430... -
Page 79: Communication Between Safety Sensor And Pc
Ä Activate/deactivate the Bluetooth device scan using the Activate device scan checkbox. If the device scan is deactivated, the safety sensor will not be found during the Bluetooth device scan. To allow com- munication via the Bluetooth interface, you must enter the device identification of the safety sensor manually. Leuze electronic RSL 430... -
Page 80: Determine The Configuration Project
Alternatively, you can select the safety sensor by entering the part number or by specifying the sensor range and the sensor type. ð The device manager (DTM) of the safety sensor shows the initial screen for the configuration project. Configuration Wizard Fig. 9.1: Safety configuration using Configuration Wizard Leuze electronic RSL 430... -
Page 81: Configuring Protective Function
ð The Protective function B option is shown in the CONFIGURATION menu if Two protective functions was selected in the FUNCTION MODE list. NOTICE The changeover-capable protective/warning field pairs for the selected protective function are defined in configuration banks. Leuze electronic RSL 430... -
Page 82: Creating And Configuring Protective/Warning Field Pairs
Ä In the CONFIGURATION menu, select the bank the configuration of which you want to define. ð The RESOLUTION, RESPONSE TIME, START-UP BEHAVIOR and EXTENDED OUTPUT SIGNALS dialog boxes are displayed. Leuze electronic RSL 430... - Page 83 Ä Add the field pairs for the other banks of Protective function A if one protective function with multiple configuration banks has been selected. ð The added field pairs are shown in the CONFIGURATION menu under Bank [x] under Protective func- tion A. Leuze electronic RSL 430...
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Page 84: Configuring Field Pair Monitoring
Ä In the CONFIGURATION menu, click the Parameters option of the field pair the protective and warning fields of which you have defined. Ä Select the monitoring mode for the field pair in the Field pair monitoring list. Leuze electronic RSL 430... -
Page 85: Defining Permissible Field Pair Changeovers
Ä For each usable connection, select the function group and the function of the indication signal. Ä Click the [Confirm] button. NOTICE All signal outputs are high active, i.e. logical 1 or +24 V DC with an active signal. Leuze electronic RSL 430... -
Page 86: Saving Configuration
Device > Download parameters. ð The software asks for the access level and the password. Ä Select the access level Engineer and enter the preset default password (safety) or the defined individ- ual password. Confirm with [OK]. Leuze electronic RSL 430... - Page 87 Transferring the safety configuration from the scanner unit to the connection unit corresponds to reconfiguration of the system consisting of scanner unit and connection unit. Ä Observe the relevant safety notices regarding changes to the configuration (see chapter 9.1 "Defining safety configuration"). Ä Check the displayed signature. Leuze electronic RSL 430...
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Page 88: Selecting Access Level
Ä In the DTM menu bar, click the [Reset safety configuration] button. ð Users with the access level Engineer can additionally transfer the changed safety configuration to the safety sensor (see chapter 9.8 "Transferring configuration project to safety sensor"). Leuze electronic RSL 430... -
Page 89: Starting Up The Device
Ä Unlock the start/restart interlock using the reset button. The safety-related switching outputs are only enabled if you hold down the reset button for between 0.12 s and 4 s. Leuze electronic RSL 430... -
Page 90: Shutting Down
Ä Change the configuration parameters of the safety sensor using the configuration and diag- nostic software according to the operating range of the replacement scanner unit. Leuze electronic RSL 430... - Page 91 Ä If you transferred a new configuration to the safety sensor, check the safety sensor according to the routine for initial start-up (see chapter 11.1.1 "Checklist for integrator – to be performed prior to the ini- tial start-up and following modifications"). Leuze electronic RSL 430...
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Page 92: Testing
Completing the checklist does not replace testing by a competent person! Ä If you answer one of the items on the check list with no, the machine must no longer be op- erated (see table below). Ä IEC/TS 62046 contains additional recommendations on testing protective devices. Leuze electronic RSL 430... - Page 93 Are settings that could result in an unsafe state possible only by means of key, password or tool? Are there incentives that pose stimulus for tampering? Were the operators instructed prior to starting work? Leuze electronic RSL 430...
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Page 94: To Be Performed Periodically By Competent Persons
Unpredictable machine behavior during the test may result in serious injury! Ä Make certain that there are no people in the danger zone. Ä Before they begin work, train the operators on their respective tasks and provide suitable test objects and an appropriate test instruction. Leuze electronic RSL 430... -
Page 95: 11.3.1 Checklist - Periodically By The Operator
– are the obviously dangerous machine parts stopped with- out noticeable delay? Protective device with presence detection: the protective field is interrupted with the test object – does this prevent operation of the obviously dangerous machine parts? Leuze electronic RSL 430... -
Page 96: Diagnostics And Troubleshooting
Ä Analyze the cause of the fault using the diagnostics displays and rectify the fault. Ä If you are unable to rectify the fault, contact the Leuze electronic branch responsible for you or call the Leuze electronic customer service (see chapter 14 "Service and support"). - Page 97 Safety configuration is not compatible: un- Swap out the safety sensor or change the known parameter. configuration. The type of safety sensor must be the same as the type stored in the connec- tion unit or in the Sensor Studio software. Leuze electronic RSL 430...
- Page 98 U0793 Field pair changeover without request. Check the request signal for field pair changeover or change the safety configura- tion. U0849 Field pair changeover not permitted. Check the wiring of the field pair inputs. Leuze electronic RSL 430...
- Page 99 (Without switch-off of the OSSDs) F..The monitoring functions have detected an Create the service file (see chapter 4.5.5 "DI- internal error. AGNOSIS") and contact the Leuze electronic customer service (see chapter 14 "Service and support"). Leuze electronic RSL 430...
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Page 100: Care, Maintenance And Disposal
Ä Check the safety sensor according to the routine for initial start-up (see chapter 11.1.1 "Checklist for in- tegrator – to be performed prior to the initial start-up and following modifications"). Leuze electronic RSL 430... -
Page 101: Cleaning The Optics Cover
After cleaning is complete, the safety sensor resets itself auto- matically. Ä Clean the optics cover over the entire 360° range. Ä Soak cloth with cleaning agent. Ä Wipe optics cover free in one swipe. Leuze electronic RSL 430... -
Page 102: Servicing
Repairs to the device must only be performed by the manufacturer. Ä For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 14 "Service and support"). 13.4 Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic RSL 430... -
Page 103: Service And Support
Service and support Service and support 24-hour on-call service at: +49 7021 573-0 Service hotline: +49 7021 573-123 E-mail: service.protect@leuze.de Return address for repairs: Servicecenter Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen/Germany Leuze electronic RSL 430... -
Page 104: Technical Data
Reference contour selectable Minimum adjustable range 50 mm Detection range of the test object from the housing The detection capability is limited in the 0 mm to edge 50 mm range to increase availability. Diffuse reflectance PF minimum 1.8 % Leuze electronic RSL 430... - Page 105 Approx. 700 mA (use power supply unit with 3 A) Power consumption 17 W with 24 V plus output capability Overvoltage protection overvoltage protection with protected limit stop Protective conductor Connection required Device connection Connection cable, 29-wire Connection socket for Ethernet/communication M12-4 connector, D-coded Leuze electronic RSL 430...
- Page 106 The safety-related transistor outputs perform the spark extinction. With transistor outputs, it is therefore neither necessary nor permitted to use the spark extinction circuits recommended by contactor or valve manufacturers (RC elements, varistors or recovery diodes), since these con- siderably extend the decay times of inductive switching elements. Leuze electronic RSL 430...
- Page 107 Cable length ≤ 5 m Longer cable lengths are possible using active ca- bles. Tab. 15.12: Bluetooth Frequency band 2400 ... 2483.5 MHz Radiated transmitting power Max. 4.5 dBm (2.82 mW), class 2 Tab. 15.13: Software Configuration and diagnostics software Sensor Studio for Windows 7 and Windows 8.1 Leuze electronic RSL 430...
- Page 108 Weight of standard version incl. connection unit Approx. 3 kg Distance, beam level center to bottom housing edge 104 mm Tab. 15.15: Patents US patents US 7,656,917 B US 7,696,468 B US 8,520,221 B US 2016/0086469 A Leuze electronic RSL 430...
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Page 109: Dimensions
Technical data 15.2 Dimensions M5 2x all dimensions in mm Scan level Fig. 15.1: Dimensions safety laser scanner with connection unit Leuze electronic RSL 430... - Page 110 Mounting dimensions safety laser scanner with connection unit all dimensions in mm Fig. 15.3: Minimum space requirements for installation and replacement of scanner unit all dimensions in mm Reference point for distance measurement and protective field radius Fig. 15.4: Dimensions of scanning range Leuze electronic RSL 430...
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Page 111: Dimensioned Drawings: Accessories
Technical data 15.3 Dimensioned drawings: Accessories 157,5 166,3 all dimensions in mm Fig. 15.5: BTU800M mounting system Leuze electronic RSL 430... - Page 112 Technical data all dimensions in mm Fig. 15.6: BTF815M mounting bracket Leuze electronic RSL 430...
- Page 113 Technical data all dimensions in mm Fig. 15.7: BTF830M mounting bracket Leuze electronic RSL 430...
- Page 114 Technical data all dimensions in mm Fig. 15.8: Loop guard BTP800M Leuze electronic RSL 430...
- Page 115 Technical data 205,2 all dimensions in mm Fig. 15.9: BT840M mounting bracket all dimensions in mm Fig. 15.10: Mounting bracket BT840M, view A Leuze electronic RSL 430...
- Page 116 Technical data 233,5 all dimensions in mm Fig. 15.11: BT856M mounting bracket all dimensions in mm Fig. 15.12: Mounting bracket BT856M, view A Leuze electronic RSL 430...
- Page 117 Technical data 120,4 all dimensions in mm Fig. 15.13: Drilling template for adapter plate, RS4/ROD4 BT800MA Leuze electronic RSL 430...
- Page 118 Technical data 157,5 166,3 all dimensions in mm The mounting plate BTU804MA supplements the old mounting system of the RS4/ROD4 for the mounting system BTU800M. Fig. 15.14: BTU804MA mounting plate Leuze electronic RSL 430...
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Page 119: Representation Of Safety Sensor Status
A-OSSD OSSD state Protective function A B-OSSD OSSD state Protective function B Emergency stop and parking Status-Input-SE Status of the inputs SE1 and SE2 E-STOP Mode-PARK Park request fulfilled parked Reserved Reserved Reserved Reserved Reserved Reserved Leuze electronic RSL 430... - Page 120 EDM input Protective function A EDM input Protective function B Linkage input Linkage input PNP-NPN PNP/NPN changeover Output Output Output Output MELD Output Reserved 8-11 31-0 SCAN Consecutive numbering of scans value uint32 Resetting to 0 by switching off Leuze electronic RSL 430...
- Page 121 Protective function A A-PF-VIO-SEG-2 Status of active protective field violation free segment Protective function A A-FP-SEL-1 Defined field pair selected selected Protective function A A-FP-SEL-2 Defined field pair selected selected Protective function A Reserved Reserved Leuze electronic RSL 430...
- Page 122 Protective function B B-PF-VIO-SEG-2 Status of active protective field violation free segment Protective function B B-FP-SEL-1 Defined field pair selected selected Protective function B B-FP-SEL-2 Defined field pair selected selected Protective function B Reserved Reserved Leuze electronic RSL 430...
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Page 123: Standards And Legal Regulations
• EN ISO 12100 [9] • EN ISO 13849‑1, -2 + Ber.1:2009 [10] • IEC 61508-1 to -7 [11] • EN IEC 62061 [12] • EN IEC 60204 [18] • EN ISO 13849-1:2009 [13] • EN ISO 13855:2010 [14] • EN/IEC 61496-3 [15] • EN 1525 [16] • EN 999 [21] • IEC/TS 62046:2008 [17] Leuze electronic RSL 430... -
Page 124: Order Guide And Accessories
2 OSSD pairs; 10 + 10 field pairs; 9 IOs; protective field range max. 3.0 m Connection: cable, 29-wire, length 10 m Ethernet: M12, 4-pin 53800230 RSL430-M/CU429-25 2 OSSD pairs; 10 + 10 field pairs; 9 IOs; protective field range max. 4.5 m Connection: cable, 29-wire, length 10 m Ethernet: M12, 4-pin Leuze electronic RSL 430... - Page 125 Connection: cable, 29-wire, length: 5 m Ethernet: M12, 4-pin 53800122 CU429-10000 Connection: cable, 29-wire, length: 10 m Ethernet: M12, 4-pin 53800123 CU429-25000 Connection: cable, 29-wire, length: 25 m Ethernet: M12, 4-pin 53800181 CU429-300-WPU Connection: 0.30 m cable with 30-pin connector Ethernet: M12, 4-pin Leuze electronic RSL 430...
- Page 126 Drilling template for adapter plate, RS4/ROD4 Cleaning fluids 430400 Cleaning set 1 Cleaning fluid for plastic, 150 ml, cleaning cloths, 25x, soft, fuzz- free 430410 Cleaning set 2 Cleaning fluid for plastic, 1,000 ml, cleaning cloths, 100x, soft, fuzz- free Leuze electronic RSL 430...
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Page 127: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity Leuze electronic RSL 430...