Afag UG 20 Series Montage & Maintenance Instructions

Afag UG 20 Series Montage & Maintenance Instructions

Universal gripper

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Universal Gripper
UG 20, UG 25
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
„Translation" of the Original Montage Instructions
© copyright by Afag Automation AG

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Summary of Contents for Afag UG 20 Series

  • Page 1 Universal Gripper UG 20, UG 25 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions „Translation“ of the Original Montage Instructions © copyright by Afag Automation AG...
  • Page 2 These Montage Instructions apply to: Type Order No. Type Order No. UG 20 NN 50032661 UG 25 NN 50030771 UG 20 NC 50032663 UG 25 NC 50030772 UG 20 NO 50032664 UG 25 NO 50030773 Version of this documentation: UG 20-UG 25-OI-vers. 3.5 gb. 20190409 Symbols: Assembly and initial start-up must be carried out by qualified personnel only...
  • Page 3: Table Of Contents

    Table of contents Table of contents ......................3 1.0.0 EC Declaration for Incorporation (Document original) ........5 1.1.0 According to: 2006/42/EG ................5 2.0.0 Module Information .................... 6 2.1.0 Transport and storage (packing and unpacking) ..........6 2.1.1 Assembly for the gripper ................7 2.1.2 Mounting for the gripper finger ...............
  • Page 4 4.0.0 Maintenance instructions ................. 29 4.1.0 Maintenance and servicing of the UG 20/25 Universal gripper ....29 4.1.1 Servicing ...................... 30 4.1.2 Accessories the UG 20 / UG 25 ..............31 4.1.3 Trouble-shooting ..................31 4.1.4 Disassembly and repair ................32 5.0.0 Disposal ......................
  • Page 5: Ec Declaration For Incorporation (Document Original)

    EC directive: 2006/42 /EC Norme: EN ISO 12100:2010 (German Version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Producte Manager Afag Automation AG, CH-4950 Huttwil Place, Date: Huttwil, 09. 04. 2019 Siegfried Egli Niklaus Röthlisberger Managing Director...
  • Page 6: Module Information

    2.0.0 Module Information 2.1.0 Transport and storage (packing and unpacking) CAUTION The UG Universal gripper is packed in the original cardboard box; if the module is not handled properly it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers.
  • Page 7: Assembly For The Gripper

    2.1.1 Assembly for the gripper Depending on the application the gripper can be attached from the side or from below: Installation from below Installation from the side Use the centering bushings included in the scope of supply to determine the position. 2.1.2 Mounting for the gripper finger NOTE Further elements to be mounted can be attached to the fastening...
  • Page 8: Hole Matrix And Centering Bushings

    2.1.3 Hole matrix and centering bushings Hole matrix at the UG 20 / UG 25 Universal gripper UG 20 UG 25 Hole matrix 20x20mm Hole matrix 30x30mm Thread / bore hole Thread/bore hole Centering Ø 5x2.5mm Centering Ø 7x3mm bushings (H7) bushings Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid.
  • Page 9: Tightening Torques For Bolts

    Modifications on the UG Universal gripper that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability.
  • Page 10: Montage Instructions (Document Original)

    EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 11: Symbols

    The UG 20/25 Universal gripper can be installed in the horizontal or vertical position. Modifications on the UG 20/25 Universal gripper that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag Automation AG rejects all liability.
  • Page 12: General Description For The Module Ug 20 / Ug 25

    3.1.3 General description for the module UG 20 / UG 25 Cylinder casing Cover of fastening screws Jaw casing Side mounting holes Grip jaws Top Mounting holes C-grooves for magnetic sensors Fastening thread of holding-down device Holder for inductive sensors Cover plate of grip mechanism Set screws of stroke detection Pneumatic connections...
  • Page 13: Scope Of Supply

    Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability.
  • Page 14: Guarantee

     Wear parts (e.g. shock absorbers) are not covered by the warranty. * The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted. The warranty will be voided in event of the following: ...
  • Page 15: Dimensions Drawing Ug 20

    3.1.7 Dimensions drawing UG 20 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 16: Technical Data Of The Ug 20

    3.1.8 Technical data of the UG 20 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 17: Preferred Combinations Ug 20

    3.1.9 Preferred combinations UG 20 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 18: Module Stresses Ug 20

    3.2.0 Module stresses UG 20 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 19 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 20: Dimensions Drawing Ug 25

    3.2.1 Dimensions drawing UG 25 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 21: Technical Data Of The Ug 25

    3.2.2 Technical data of the UG 25 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 22: Preferred Combinations Ug 25

    3.2.3 Preferred combinations UG 25 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 23: Module Stresses Ug 25

    3.2.4 Module stresses UG 25 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 24 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 25: Pneumatic Connection For The Ug-Universal Gripper

    3.2.5 Pneumatic connection for the UG-Universal gripper NOTE Minimal compressed air quality according to ISO 8573-1; 2010 (7-4-4) “Close” connection “Open” connection Compressed air connection One-way restrictor Maintenance unit Gripper (UG 20 /UG 25) 5-2 port directional control valve P1/P2 Prise d’air UG 20-UG 25-OI-vers.
  • Page 26: Preparation For Commissioning

    3.2.6 Preparation for Commissioning Attach the sensors used by you and align them roughly when they are not under pressure. Setting the Inductive Sensors  Remove the cover (1)  Loosen the fastening screw under the cover (slot-head screwdriver, size 00) Adjust the set screws for stroke ...
  • Page 27: Fitting The Proximity Switch In The Module Grooves

    3.2.7 Fitting the proximity switch in the module grooves In Front stand in the UG 20 / UG 25 C-grooves for the admission of the sensors at the possession. With two proximity switch open or closing position questioned. Proximity Switch Screw for fastening the clamping Piece in the groove Screw for fastening the proximity...
  • Page 28: Example Of Application Of Sensor Technology Combined With Specially Formed Grip Fingers (Depending On Application)

    3.2.8 Example of application of sensor technology combined with specially formed grip fingers (depending on application): Position of grippers Description Gripper closed The grip fingers (1) contact each other. This position is usually queried by a magnetic sensor. Part (2) correctly gripped Depending on size and form of the part this position is queried by magnetic or inductive sensors.
  • Page 29: Maintenance Instructions

    4.0.0 Maintenance instructions The shock absorbers and stop screws must undergo regular functionality checks, and be replaced if required. We recommend replacing the shock absorber after a maximum of 5 million load cycles. If shock absorbers are missing, defective or incorrectly set up, the functionality of the module will be compromised and may lead to its destruction! 4.1.0 Maintenance and servicing of the UG 20/25 Universal gripper CAUTION...
  • Page 30: Servicing

    Open guides and piston rods should be covered with a grease layer to avoid formation of rust. Recommendation: Clean and grease once a month! Afag standard: - Staburax NBU8EP (flat guides) - Blasolube 301 (piston rods) UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 31: Accessories The Ug 20 / Ug 25

    4.1.2 Accessories the UG 20 / UG 25 The accessories find in the catalog technical and on WEB: www.afag.com Types Order No. Centering bushings 7x3 11016850 INI c10x28.5-Em-PNP-close-M8x1 50033432 INI c10x9-Em-PNP-NO-M8x1 50313986 INI Ø4x25-Sn1.0-PNP-close-M8x1 11016714 INI Ø4x25-Sn1.0-PNP-NC-M8x1 50093507 INI c10x19.5-Em-PNP-NO-M8x1 50313987 4.1.3 Trouble-shooting...
  • Page 32: Disassembly And Repair

    4.1.4 Disassembly and repair When the module is damaged it can be returned to Afag Automation AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts.
  • Page 33: Disposal

    5.0.0 Disposal NOTE UG griper modules which cannot be used any more must not be disposed off as a complete unit, but must be disassembled and recycled according to the type of material. Materials than cannot be recycled must be disposed off in accordance with the legal regulations.
  • Page 34 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 35 UG 20-UG 25-OI-vers. 3.5 gb. 20190409...
  • Page 36 Afag Automation AG Fiechtenstrasse 32 4950 Huttwil Switzerland Tel.: +41 (0)62 – 959 86 86 Fax.: +41 (0)62 – 959 87 87 e-mail: sales@afag.com Internet: www.afag.com...

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