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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
CS 16/30
Order no.: 50167742
CS 16/90
Order no.: 50154070
CS 20/50
Order no.: 50100711
CS 20/150
Order no.: 50100713
Assembly instructions
Compact Slide
CS 16 – CS 20
EN
CS 16 - CS 20
Date 01.06.2021
CS 16/60
Order no.: 50154069
CS 16/120
Order no.: 50154071
CS 20/100
Order no.: 50100712
Version 6.0
1–64
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Summary of Contents for Afag CS 16/30
- Page 1 Assembly and operating instructions Compact Slide CS 16 – CS 20 Translation of the Original Assembly Instructions EN CS 16/30 Order no.: 50167742 CS 16/60 Order no.: 50154069 CS 16/90 Order no.: 50154070 CS 16/120 Order no.: 50154071 ...
- Page 2 Your Afag team © Subject to modifications The compact slides CS 16 - CS 20 have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
Table of contents Table of contents General ........................6 Contents and purpose of these assembly instructions ......... 6 Explanation of symbols................. 6 Additional symbols ..................7 Applicable documents .................. 8 Warranty ....................... 8 Liability ......................8 Safety instructions ....................9 General ...................... - Page 4 Table of contents Transport, packaging and storage ..............26 Safety instructions for transport ..............26 Scope of supply ..................27 Transport ....................27 Packaging ....................28 Storage ....................... 28 Design and description ..................29 Design Compact Slide ................29 Product description ..................29 Accessories CS 16 and CS 20 ..............
- Page 5 Table of contents Safety instructions for troubleshooting ............54 Table fault causes and remedy ..............54 Maintenance and repair ..................55 General notes ..................... 55 Safety instructions for maintenance and repair .......... 55 Maintenance activities and maintenance intervals ........56 9.3.1 Overview of the maintenance points ............
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Page 6: General
General General Contents and purpose of these assembly instructions These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the compact slides CS 16 and/or CS 20 to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ... -
Page 7: Additional Symbols
General This note contains important additional information as well as useful tips for safe, efficient and trouble-free operation of the compact slide. Further warning signs: Where applicable, the following standardised symbols are used in this manual to point out the various potential health risks. Warning - Dangerous electrical voltage. -
Page 8: Applicable Documents
Wear parts (e.g. shock absorbers) are excluded from the warranty*. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. * However, a customer has a right to a defect-free product. This does also apply to defective accessories and wear parts. -
Page 9: Safety Instructions
Safety instructions Safety instructions General This chapter provides an overview of all important safety aspects to ensure safe and proper use of the compact slide and optimal protection of personnel. Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. -
Page 10: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and AFAG does not accept any liability for damage caused by improper use. Obligations of the operator and the personnel 2.4.1 Observe the assembly instructions... -
Page 11: Obligations Of The Personnel
Safety instructions 2.4.3 Obligations of the personnel All personnel working with the rotary modules are required to: read and observe these assembly instructions, especially the chapter on safety, observe the occupational safety and accident prevention regulations, observe all safety and warning signs on the compact slide, ... -
Page 12: Personal Protective Equipment (Ppe)
Changes and modifications No changes may be made to the compact slide which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 13: General Hazards / Residual Risks
Safety instructions General hazards / residual risks Despite the safe design of the machine and the technical protective measures taken, there still remain residual risks that cannot be avoided and which present a non-obvious residual risk when operating the compact slides. Observe the safety instructions in this chapter and in the other sections of this manual to avoid damage to property and dangerous situations for the personnel. -
Page 14: Danger Due To Electricity
Safety instructions CAUTION Risk of noise-induced hearing loss! When the compact slides are installed in a machine or plant, the permissible noise level may be exceeded depending on the various components, the environment and the resonance. The operating company is responsible for ensuring that the permissible noise levels are observed. -
Page 15: Danger Due To Pneumatics
Safety instructions 2.8.4 Danger due to pneumatics WARNING Risks by the pneumatic system! The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly. Only qualified personnel may work with or on the pneumatic system! ... -
Page 16: Technical Data
Technical data Technical data Compact Slide CS 16 3.1.1 Dimensional drawing CS 16 Fig. 1 Dimensional drawing Compact Slide CS 16 16 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ... -
Page 17: Technical Data Cs 16
Technical data 3.1.2 Technical data CS 16 Fig. 2 Table technical data CS 16 * The maximum load capacities are listed in the table in the section Slide loads ( Slide loads 3.1.4). Assembly instructions CS 16 - CS 20 Date 01.06.2021 Version 6.0 17–64... -
Page 18: Preferred Combinations Cs 16
Technical data 3.1.3 Preferred combinations CS 16 18 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ... -
Page 19: Slide Loads Cs 16
Technical data 3.1.4 Slide loads CS 16 Fig. 3 Table of slide loads CS 16 Assembly instructions CS 16 - CS 20 Date 01.06.2021 Version 6.0 19–64 ... -
Page 20: Operation Time Diagram Cs 16
Technical data 3.1.5 Operation time diagram CS 16 20 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ... -
Page 21: Compact Slide Cs 20
Technical data Compact Slide CS 20 3.2.1 Dimensional drawing CS 20 Fig. 4 Dimensional drawing Compact Slide CS 20 Assembly instructions CS 16 - CS 20 Date 01.06.2021 Version 6.0 21–64 ... -
Page 22: Technical Data Cs 20
Technical data 3.2.2 Technical data CS 20 Fig. 5 Table technical data CS 20 * The maximum load capacities are listed in the table in the section Slide loads ( slide loads 3.2.4). 22 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ... -
Page 23: Preferred Combinations Cs20
Technical data 3.2.3 Preferred combinations CS20 Assembly instructions CS 16 - CS 20 Date 01.06.2021 Version 6.0 23–64 ... -
Page 24: Slide Loads Cs 20
Technical data 3.2.4 Slide loads CS 20 Fig. 6 Table of slide loads CS 20 24 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ... -
Page 25: Operation Time Diagram Cs 20
Technical data 3.2.5 Operation time diagram CS 20 Assembly instructions CS 16 - CS 20 Date 01.06.2021 Version 6.0 25–64 ... -
Page 26: Transport, Packaging And Storage
Transport, packaging and storage Transport, packaging and storage This chapter provides information regarding proper transport, packaging and storage of the compact slides. Safety instructions for transport CAUTION Danger of injury when unpacking the rotary modules! The compact slides are packed in the original packaging (cardboard box). If handled incorrectly, the module may fall out of the box when unpacked and cause limb injuries. -
Page 27: Scope Of Supply
Transport, packaging and storage Scope of supply The compact slides are supplied with an operating and assembly manual and a safety data sheet (see scope of supply below). CS 16 CS 20 Module CS 16 Module CS 20 Shock absorber SD M8x1-4 Shock absorber SD M10x1-5 Centering bushing Ø... -
Page 28: Packaging
Transport, packaging and storage Packaging The compact slides are packed in the most appropriate manner. Standardized symbols for packages Symbol Note Explanation The package shall be transported, handled and stored with the arrows always pointing upwards (top side of the package). Fragile Products marked with this symbol shall be handled with care and may never be turned... -
Page 29: Design And Description
Design and description Design and description This chapter provides an overview of the CS modules’ structure and functioning. Design Compact Slide Fig. 8 Design of the CS module 1. Base body 4. C-slot for electr. Proximity switch 2. Slide 5. Application for sensors 3. -
Page 30: Accessories Cs 16 And Cs 20
Design and description Accessories CS 16 and CS 20 Order Number Article Initiator INI c10x28.5-Em-PNP-NO-M8x1 50033432 Initiator INI d4x25-Sn1.0-PNP-NO-M8x1 11016714 Initiator INI c10x19.5-Em-PNP-NO-M8x1 50313987 Initiator INI c10x9-Em-PNP-NO-M8x1 50313986 Clamping nut M6x1 50042748 Shock absorber SD M8x1-4 50177008 Shock absorber SD M10x1-5 50337721 ZA intermediate stop ZA-CA 16 50205052... - Page 31 Design and description Assembly instructions CS 16 - CS 20 Date 01.06.2021 Version 6.0 31–64 ...
- Page 32 Design and description You will find more information on the accessories for the compact slides on our website www.afag.com. 32 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ...
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Page 33: Installation, Assembly & Setting
Installation, assembly & setting Installation, assembly & setting This chapter contains specific safety instructions and information regarding proper installation, assembly and setting of the compact slides including their connection to the control unit and the pneumatic system. Safety Instructions for Installation & Assembly CAUTION Danger of injury when connecting the compact slide to the control unit and the compressed-air system! -
Page 34: Installation And Assembly
Installation, assembly & setting Installation and assembly 6.2.1 Assembly and attachment The compact slides can be mounted both in horizontal and vertical position. CAUTION Risk of injuries due to uncontrolled parts movements! When installed in a vertical position, unexpected movements may occur if the compact slide is not in its lowest position. -
Page 35: Tightening Torques For Screws
Installation, assembly & setting To position the compact slides, use the centering sleeves supplied with them ( Chapter 5.3 „Accessories"). Insert the centering bushings in two diagonally opposite holes of the attachment grid. 6.2.2 Tightening torques for screws Use screws with the following minimum specifications for mounting: Standard VDI 2230 Screw strength... -
Page 36: Connection To The Pneumatic System
Installation, assembly & setting 6.2.3 Connection to the pneumatic system WARNING Danger when connecting to pneumatics! The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly. Only qualified personnel may work with or on the pneumatic system! ... -
Page 37: Fig. 10 Pneumatic Circuit Diagram Compact Slide
Installation, assembly & setting Fig. 10 Pneumatic circuit diagram compact slide Fig. 11 Pneumatic circuit diagram compact slide with ZA 1. Compressed air connection 4. Throttle valve 2. Maintenance unit 5. Compact Slide CS 16 / CS 20 3. 5/3 (5/2) Way-valve 6. -
Page 38: Installation Of The Initiator
Installation, assembly & setting Installation of the initiator Inductive initiators can also be mounted on the shock absorber side. Initiators are not included in the scope of delivery (see accessories). Fig. 12 A+B: Holder of inductive initiators Fig. 13 Mounting the inductive initiator How to mount the inductive initiator: 1. -
Page 39: Installation And Adjustment Of The Proximity Switch
Two C-slots are provided on the right-hand side of the CS module for mounting the proximity switches. The end positions are sensed by two proximity switches. We recommend the C-slot sensor (order no.: 50033432) from AFAG. The use of other magneto-resistive C-slot sensors is possible, however, interference with position sensing may result. -
Page 40: Query Sensors
Installation, assembly & setting Query sensors Proximity switches and initiators are not included in the scope of delivery (see accessories). Only use the specified proximity switches and initiators! Fixable proximity switches are used for end position sensing of the modules. If the LED does not change its switching state during the end position sensing, the proximity switch is incorrectly set or defective and must be reset or replaced (... -
Page 41: Adjustment Of The Shock Absorber
Installation, assembly & setting Adjustment of the shock absorber This chapter contains information on adjusting the shock absorbers ( Chapter 5.3 „Accessories"). NOTICE No liability can be assumed for damages caused by improper work carried out on the compact slides on the part of the operator. 6.6.1 Safety notes for settings WARNING Danger of injury due to uncontrolled movement of the equipment! -
Page 42: Adjusting The Shock Absorbers And Stop Screws
Installation, assembly & setting 6.6.2 Adjusting the shock absorbers and stop screws Maximum damping effect Maximum damper effect is achieved when the shock absorbers are fully turned in (mechanical stop). Fig. 15 Maximum damper effect Reduced damping effect The damping effect is reduced by turning back the shock absorbers. This is suitable for low loads or slow rotation speeds. -
Page 43: End Position Control For Entire Stroke Range
Installation, assembly & setting End position control for entire stroke range The installation kit intended for installation is shown below (order number: 50242140!). Fig. 17 Mounting the proximity switch in the ZA module 1 x Special fixing screws M6 1 x Lock nut 1 x Clamping sleeve The screw head serves as a reference. -
Page 44: Sequence Of The Intermediate Position
Installation, assembly & setting Sequence of the intermediate position 6.8.1 Sequence of intermediate positions during extension Positions Pressure on Description P1 Slide (rear) Catch switched off P4 P2 Slide moves forward Catch switched off P4 P2 Slide front Catch switched on ... -
Page 45: Sequence Of Intermediate Positions During Retraction
Installation, assembly & setting 6.8.2 Sequence of intermediate positions during retraction Positions Pressure on Description P1 Slide (rear) Catch switched off P4 P2 Slide moves forward Catch switched off P4 P2 Slide at front Catch switched on ... -
Page 46: Za Intermediate Stop (Option)
Installation, assembly & setting ZA intermediate stop (option) 6.9.1 ZA intermediate stop - overview (CS 16 and CS 20) The installation set of the ZA intermediate stop consists of the following parts: 1 x ZA intermediate stop 3 x Fastening screws ... -
Page 47: Mounting The Za Intermediate Stop On The Cs Module
Installation, assembly & setting 6.9.2 Mounting the ZA intermediate stop on the CS module Procedure: 1. Remove the front SD holder (Fig. 21, short) on the CS module. 2. Fasten the SD holder (Fig. 21, long) of the ZA installation set with screws. 3. -
Page 48: Fine Adjustment Of The Stop Screw With Shock Absorber
Installation, assembly & setting 6.9.3 Fine adjustment of the stop screw with shock absorber Catch extended Fig. 23 Fine adjustment stop screw Fine adjustment of the stop screw: The fine adjustment can be set on the stop screw/shock absorber SD. 8. -
Page 49: Adjustment To Other Action Direction
Installation, assembly & setting Adjustment to other action direction 6.10.1 Set the ZA-Catch to a different action direction The basic setting on the ZA intermediate stop is factory-set for retraction of the CS module. If the ZA intermediate stop is to be used for extension, the ZA-Catch must be changed over. -
Page 50: Dismantle Za-Catch
Installation, assembly & setting 6.10.3 Dismantle ZA-Catch The procedure for turning the catch with the linkage on the piston rod in the other acting direction is described below. Cylinder Catch and linkage Fig. 25 Illustration of ZA-Catch with cylinder Procedure for change over: 1. -
Page 51: Commissioning
Commissioning Commissioning This chapter contains information on how to commission the compact slides. After connection to the pneumatic system and mounting of the sensors, the compact slides are commissioned for the first time via the system control. Safety instructions for commissioning CAUTION Danger of injury by moving components! Limbs can be crushed by moving components! -
Page 52: Preparations For Commissioning
Commissioning Preparations for commissioning P1: Compr. air (extended) P2: Compr. air (retracted) Fig. 26 Installation and adjustment of the compact slide 1. Clamping screw 4. Slide 2. Shock absorber 5. SD-holder 3. Stop sleeve 6. Insert bar Procedure: 1. Connect compressed air to P1 (Fig. 26, P1) (slide extend). 2. -
Page 53: Commissioning Of The Modules
Commissioning Commissioning of the modules Before commissioning, first adjust the stop screws so that the traversing path is delimited. Then adjust the sensors. Air connections M3 Air connections M3 Stop screws Fig. 27 Commissioning the compact slides Proceed carefully and follow the instructions step by step when commissioning the modules for the first time: 1. -
Page 54: Fault Elimination
Table fault causes and remedy The following table contains an overview of possible fault causes and how to proceed to eliminate them. Defective components must be replaced exclusively by Afag original spare parts. Fault Possible cause Remedy: The compact slide strikes ... -
Page 55: Maintenance And Repair
Maintenance and repair Maintenance and repair General notes The compact slides are almost maintenance-free. Nevertheless, some maintenance work must be carried out to ensure an optimum operating condition of the compact slide. This chapter describes the required maintenance activities. Each compact slide is accompanied by a safety information sheet. This information sheet must be read carefully by every person who carries out work on and with the compact slide. -
Page 56: Maintenance Activities And Maintenance Intervals
Maintenance and repair Maintenance activities and maintenance intervals 9.3.1 Overview of the maintenance points Fig. 28 Maintenance points Compact Slide (CS 16 and CS 20) System Interval Maintenance point Maintenance work Remarks [On/Off] Compact Slide Cleaning As required [Off] Clean the compact slide with a dry, lint-free cloth. - do not spray with water - Do not use aggressive cleaning agents. -
Page 57: Compressed Air Specifications
Maintenance and repair 9.3.2 Compressed air specifications The compact slides are lifetime lubricated and can be operated with lubricated or non-lubricated compressed air. Before operating the compact slide with oil-free compressed air, make sure that the module has never been operated with oil-lubricated compressed air! Compressed air specification Dry (condensation-free) Filtered (40 μm filter for lubricated air) -
Page 58: Further Maintenance
Afag for warranty repair within the warranty period. After the warranty period has expired, the customer can replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag! 9.4.2 Safety instructions... -
Page 59: Decommissioning, Disassembly, Disposal
Decommissioning, disassembly, disposal 10 Decommissioning, disassembly, disposal The compact slide must be properly dismantled after use and disposed of in an environmentally friendly manner. Safety instructions for decommissioning, disassembling and disposal WARNING Risk of injury due to improper decommissioning, disassembly and disposal! Improperly carried out activities can result in considerable material damage and serious injury. -
Page 60: Disposal
Decommissioning, disassembly, disposal Disposal The compact slide must be disposed of properly at the end of their service life and the raw materials used must be recycled. Observe the legal regulations and company requirements. The compact slide must not be disposed of as a complete unit. Dismantle the compact slide and separate the various components according to type of material and dispose of them properly: ... -
Page 61: Declaration Of Incorporation
Product description Compact Slide (pneumatic) Type: CS 16/30, CS 16/60, CS 16/90, CS 16/120, CS 20/50, CS 20/100, CS 20/150 Consecutive serial no. 50XXXXXX complies with the following essential health and safety requirements of the Machinery Directive 2006/42/EC at the time of declaration: 1.1;... - Page 62 Index Index Assembly ............33 Obligations and liability ........10 Obligations of the operating company ....10 Obligations of the personnel ......11 Changes & Modifications ........12 Operator ............11 Commissioning of the rotary modules ....51 Compressed air specification ......57 Packaging ............
- Page 63 List of figures List of figures Fig. 1 Dimensional drawing Compact Slide CS 16 ................... 16 Fig. 2 Table technical data CS 16 ......................17 Fig. 3 Table of slide loads CS 16 ......................19 Fig. 4 Dimensional drawing Compact Slide CS 20 ................... 21 Fig.
- Page 64 64 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 ...
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