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Operating & Installation Instructions
Translation of the Original Assembly Instructions EN
WV 401-1 (Right)
WV 401-1 (Left)
WV 401-1 (Right)
WV 401-1 (Left)
WV 402-1 (Right)
WV 402-1 (Left)
WV 402-1 (Right)
WV 402-1 (Left)
Operating & Installation Instructions
Bowl feeder
WV401-1 / WV402-1
230 V / 50 Hz
230 V / 50 Hz
115 V / 60 Hz
115 V / 60 Hz
230 V / 50 Hz
230 V / 50 Hz
115 V / 60 Hz
115 V / 60 Hz
EN
WV401-1/WV402-1
Order no.: 50177366
Order no.: 50177365
Order no.: 50177373
Order no.: 50177372
Order no.: 50103719
Order no.: 50103718
Order no.: 50177371
Order no.: 50177368
Date 23.10.2023
Version 7.0
1–40
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Related Manuals for Afag WV401-1
Summary of Contents for Afag WV401-1
- Page 1 Operating & Installation Instructions Bowl feeder WV401-1 / WV402-1 Translation of the Original Assembly Instructions EN WV 401-1 (Right) 230 V / 50 Hz Order no.: 50177366 WV 401-1 (Left) 230 V / 50 Hz Order no.: 50177365 ...
- Page 2 Your Afag team © Subject to modifications The bowl feeders have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
2.8.4 Danger due to alternating magnetic fields ........... 13 2.8.5 Noise hazards ..................13 Technical data ...................... 14 Dimensional drawing WV401-1 / WV 402-1 ..........14 Technical data WV401-1 / WV 402-1 ............15 Accessories ....................16 3.3.1 Mounting parts ..................16 3.3.2 Adjustment aids .................. - Page 4 9.7.1 Spare parts ................... 36 9.7.2 Wear parts .................... 36 Decommissioning and disposal ................. 37 10.1 Safety instructions ..................37 10.2 Decommissioning ..................37 10.3 Disposal ...................... 37 4 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ...
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Page 5: General
NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 5–40 ... -
Page 6: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered 6 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 7: Warranty
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 8: Safety Instructions
Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. Intended use The Afag bowl feeders WV are exclusively designed for storing, conveying, separating and sorting workpieces of different dimensions, design forms and material variants. -
Page 9: Foreseeable Misuse
observe and communicate universally applicable laws and regulations regarding accident prevention and environmental protection, provide the necessary personal protective equipment (e.g., protective gloves) and instruct the personnel to wear it. Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 9–40 ... -
Page 10: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience can identify risks and preventing possible hazards arising from the use of the machine. 10 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 11: Personal Protective Equipment (Ppe)
9.5 "Device-specific adjustment". Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. The bowl feeders may not be changed or modified in any way, except with the prior written consent of Afag. -
Page 12: Danger Due To Electricity
Limbs can be crushed by moving components! Work on and with the WV may only be carried out by qualified personnel. Never reach into the system during normal operation! 12 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 13: Danger Due To Alternating Magnetic Fields
In certain cases, an impermissible noise level may result (e.g., when opening the lid of the noise protection hood for filling or refilling the parts). Wear hearing protection during noise-critical activities! Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 13–40 ... -
Page 14: Technical Data
Technical data Technical data Dimensional drawing WV401-1 / WV 402-1 Fig. 1 Dimensional drawing - WV401-1 / WV402-1 14 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 15: Technical Data Wv401-1 / Wv 402-1
Technical data 3.2 Technical data WV401-1 / WV 402-1 Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 15–40 ... -
Page 16: Accessories
230V/50Hz - MSG802 50391819 Sensor feed 115V/60Hz For more information on the controller, see chap. 6.3 and the controller manufacturer's instructions. 16 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 17: Transport, Packaging And Storage
The corresponding documentation is supplied with each bowl feeder (e.g., operating and installation instructions, etc.). Fig. 2 Scope of delivery WV [Unt] Designation Bowl feeder WV Operating & Installation Instructions Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 17–40 ... -
Page 18: Transport
Relative air humidity: < 90%, non condensing Packaging The bowl feeder is transported in the Afag Automation AG transport packaging. If no Afag packaging is used, the bowl feeder must be packed in such a way that it is protected against shocks and dust. NOTICE... -
Page 19: Design And Description
The transport movement is generated by vibration. Here, the parts are moved in the transport direction by micro-jumps. The bowl feeders are to be operated in combination with an Afag controller. Only in this combination can optimum conveying behaviour be guaranteed. -
Page 20: Description Of The Bowl Feeder Wv
However, for heavy or larger workpieces, it is necessary to use a vibration frequency of 50-Hz. A half wave of the mains supply is thereby blocked. 20 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 21: Installation, Assembly And Setting
Observe the safety instructions in chap. 2 "Safety instructions" of this manual as well as the instructions in chap. 6.3. Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 21–40 ... -
Page 22: Assembly
For the bowl feeder, the feed directions are defined as follows: Right-hand (R), in clockwise direction Left-hand (L), in anti-clockwise direction Fig. 5 Defined feed direction 22 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 23: Fixingbowl Feeder
WV with base plate and mounting foot WV with base plate and levelling foot Fig. 6 Fastening of the bowl feeder When mounting, make sure that the base is horizontal. Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 23–40 ... -
Page 24: Mount The Feeding Bowl
WV drive. This eliminates the need to set up the interface on the bowl discharge again when changing the bowl. 24 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... - Page 25 Installation, assembly and setting Fastening options on the drive: Radial fastening Fastening from above Fastening from below Fig. 8 Bowl attachment: radial, from above and on the circumference Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 25–40 ...
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Page 26: Electrical Connection
All IRG types operate with soft-starting and offer different options for mounting, attachment and control. A detailed description of the controller can be found in the Afag general catalogue. Third-party control units can also be used, provided they meet the technical conditions. -
Page 27: Operation
The use of the operating software is described in the installation instructions for the controllers used. 2. If the module is supplied with an Afag controller, no further action is required (operating parameters already stored in the controller). 3. When using a different controller, special cables must be made, and the operating parameters determined. -
Page 28: Notes For Trouble-Free Feeding
2. First, make sure that there are no persons or tools in the working area. 3. Perform test run: Start with slow movements, then continue under normal operating conditions. Commissioning is completed. 28 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 29: Fault Elimination
Fault causes and remedy Faults caused by defective components may only be remedied by replacing these components. Only Afag original spare and wear parts may be used! Fault Possible cause Remedy: Plug not connected to mains ... -
Page 30: Maintenance And Repair
Observe the operating instructions of the controller used! Also observe the safety instructions in chap. 2 „Safety instructions“ in this manual. 30 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 31: Maintenance Activities And Maintenance Intervals
- Loose connections, scorched or otherwise damaged cables - Replace damaged cables immediately! Feeding bowl Cleaning Regularly [Off] Clean the feeding bowl. Observe notes in chap. 9.3.2! Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 31–40 ... -
Page 32: Notes On Cleaning
Vacuum clean before rubbing Hoover anti-static PET / Makrolon / Plexi down, then spray with an anti- spray static spray and rub off 32 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 33: Remove Or Replace Leaf Springs
5. Check air gap between solenoid coil and yoke and readjust if necessary chap. 9.4.1 ). 6. Assembly the housing (1). 7. Perform test run. The process is completed. Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 33–40 ... -
Page 34: Settings
Otherwise, the magnetic gap is too large and the adjustment process must be repeated. 7. Refit the cover. The process is completed. 34 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ... -
Page 35: Adjustment Of The Oscillation System
After the adjustment work, the magnetic gap must be checked, as it can easily become misaligned during spring installation and removal. If this is the case, the magnet gap must be readjusted ( chap. 9.4.1). Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 35–40 ... -
Page 36: Further Maintenance
AFAG for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag! 9.7.1... -
Page 37: 10 Decommissioning And Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 37–40 ... - Page 38 38 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ...
- Page 39 Operating & Installation Instructions WV401-1/WV402-1 Date 23.10.2023 Version 7.0 39–40 ...
- Page 40 40 – 40 Operating & Installation Instructions EN WV401-1/WV402-1 Date 23.10.2023 Version 7.0 ...
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