Afag GMK 20 Series Manual
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Afag GMK 20 Series Manual

Gripper module
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Gripper Module
GMK 20 / GMQ 20
Rotary Gripper Modules
GMQ 20-RM 16/GMQ 20-RM 25
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
1

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Summary of Contents for Afag GMK 20 Series

  • Page 1 Gripper Module GMK 20 / GMQ 20 Rotary Gripper Modules GMQ 20-RM 16/GMQ 20-RM 25 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions...
  • Page 2 These Montage Instructions apply to: Type Order. No. Type Order. No. Gripper Module GMQ 20/P 11010491 GMQ 20/K 11010477 GMQ 20/K 11010494 GMQ 20/P 11010483 GMK 20/P-01 50409826 GMQ 20/P-01 50409827 Gripper- rotations module GMQ 20/RM 16 GMQ 20/RM 25 Version of this documentation: GMQ20;...

  • Page 3: Table Of Contents

    Table of contents: 1.0.0 Declaration of Incorporation Page 5 1.1.0 Declaration of Incorporation according to the Machinery Directive 2006/42/EG Page 5 2.0.0 Module Information Page 6 2.1.0 Transport and storage (packing and unpacking) Page 6 2.1.1 Possibilities of fastening GMQ 20 and GMQ 20/RM 16/25 Page 7 2.1.2 Hole matrix and centering bushings Page 8...
  • Page 4 3.3.0 Installation of Gripper Page 27 3.3.2 Adjustment of the stop screw GMQ 20 Page 28 3.3.3 Adjustment of the stop screw AS 08/15 Page 28 3.3.4 Adjustment the stop pin Page 28 3.3.5 Adjustment for the proximity switch Page 29 3.3.6 Mounting proximity switch 6,5 mm GMQ 20 Page 30 3.3.7 Mounting proximity switch 8x8 mm GMQ 20...
  • Page 5 EC directive: 2006/42 /EC Norme: EN ISO 12100:2010 (German Version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Producte Manager Afag Automation AG, CH-4950 Huttwil Place, Date: Huttwil, 05.02.2015 Siegfried Egli Niklaus Röthlisberger Managing Director Producte Manager HT...

  • Page 6: Transport And Storage (Packing And Unpacking)

    2.0.0 Montage Instructions 2.1.0 Transport and storage (packing and unpacking) CAUTION The GMK 20, GMQ 20 module is packed in the original cardboard box, if the module is not handled property it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers.
  • Page 7 Fixing the gripper module (rotary gripper module) In Order to guarantee a high and repetitive fitting accuracy on assembly, during operation and on exchange of a module, the components of the Afag modules are equipped with a precise module centering.

  • Page 8: Hole Matrix And Centering Bushings

    2.1.2 Hole matrix and centering bushings GMK 20, GMQ 20 (GMQ 20/RM 16/25) GMK 20 GMQ 20- Gripper module RM16/RM 25 GMQ 20 Rotary gripper module Hole matrix 30mm 48mm (30mm) Thread / bore hole (M5) Centering pin (H7) 4x6mm Centering bushings (H7) 9x4mm Use the centering bushings included in the scope of supply for positioning and insert...

  • Page 9: Tightening Torques For Bolts

    Modifications on the GMQ and GM / RM module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability.

  • Page 10: Diagramme Gmk

    2.1.4 Diagramme GMK 20 NOTE Gripper GM 20/K Ensure that the movement of the jaws occurs without impacts and bounce-free. This can be achieved by reducing the movement speed. Otherwise the service life will be shortend. GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 11 2.1.5 Gripper load GMQ 20 NOTE Gripper GMQ 20/K Ensure that the movement of the jaws occurs without impacts and bounce-free. This can be achieved by reducing the movement speed. Otherwise the service life will be shortend. GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 12: Preferred Combinations Gmq

    2.1.6 Preferred combinations GMQ 20 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 13 EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 14: Symbols

    Modifications on the GMQ 20 and GMQ 20/RM 16/25 module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag Automation AG rejects all liability.

  • Page 15: Description Of The Module Gmq 20 / Gmk

    3.1.3 Description of the module GMQ 20 General These Montage Instructions describe Gripper Module GM 20 and Rotary gripper module GM 20/RM 16/25, which can be operated with different grippers. All Information in these Montage Instructions relates to the above-mentioned types. NOTE Special mention is given to type-specific information.

  • Page 16: Description Of The Rotary Gripper Module Gmq 20/Rm

    3.1.4 Description of the rotary gripper module GMQ 20/RM 16/25 Gripper Pneumatic connection RM Rotary module Pneumatic connection, Gripper Gripper actuator actuator Angle the mountig Adjusting stop screw Proximity switch (not included in the delivery) The rotary gripper module consists of a gripper (1), and rotary module (2), and the Gripper actuator (3) and the mounting angle (4).

  • Page 17: Included In The Delivery Gmq 20/Gmk

    Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability.
  • Page 18 Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability.

  • Page 19: Intended Use

    *whichever comes first When repairs are carried out by the customer without prior training or instruction by Afag AG the warranty will become void. Any additional claims are excluded. 3.2.2 Areas of application The GMQ 20/GMK 20 are exclusively for the resort in any situation of load until a maximum of 40-57N, which the manipulation is not people, property and environmental hazard response.

  • Page 20: Dimensions Drawing Gmq 20 / Gmk

    3.2.3 Dimensions drawing GMK 20/GMQ 20 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 21: Technical Data Of The Gmk 20,Gmq

    3.2.4 Technical data of the GMK 20/GMQ 20 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 22: Dimensions Drawing Gmk 20, Gmq 20/Rm

    3.2.5 Dimensions drawing GMQ 20/RM 16/RM 25 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 23: Pneumatic Connection Gmk 20/Gmq

    3.2.6 Pneumatic connection GMK 20/GMQ 20 1 Gripper actuator 4 Maintenance unit 2 One-way restrictor P Compressed air connection 3 Direction valve (Standard 5/2) 3.2.7 Pneumatic connection GMQ 20/RM 16/25 At the base of the rotary module are located on both sides of the pneumatic connections M5.

  • Page 24: Adjusting The Gmk 20/Gmq

    3.2.8 Adjusting the GMK 20/GMQ 20 Afag AG achieves the following delivery conditions for the GM gripper modules. Gripper module The GM actuator and gripper can be delivered as individual modules, where the assembly is carried out by the customer, or as pre-assembled module by the factory.

  • Page 25: Modifying The Gmq 20 To Inner Tension

    3.2.9 Modifying the GMQ 20 to inner tension NOTE All gripper modules are shipped from the factory outside exciting. (Closed) works with external power and can be changed for another function if necessary. Modifying the GMQ 20 to inner tension 1.

  • Page 26: Modifying The Gmq 20 Double Acting

    3.3.0 Modifying the GMQ 20 to double-acting 1. Loosen screws (1+2) and remove the gripper (3). 2. Loosen screws (6) and remove the pilot (7). 3. Pult the spring (9). 4. Remount the pilot (7) with the countersunk screws (6). 5.
  • Page 27 3.3.1 Mounting of the gripper 1. Centering ring (5) in piston rod (6) introduce. 2. Centering bushings (1) on centering ring (5) positioning. 3. Centering bushings (1) rich and insert gripper (2) 4. Gripper (2) with screw (4) and greased disc (3) on piston rod (6) of the gripper module screw.

  • Page 28: Adjustment Of The Stop Screw Gmq

    3.3.3 Adjustment the stop screw The GM 12 can be equipped with a wide variety of stop screws. These must be ordered separately. (see catalog technical). 3.3.4 Adjusting stop screw AS 08/15 These stop screws can be combined with a proximity switch holder and proximity switch Ø...
  • Page 29 3.3.6 Adjusting the proximity switch Plug-in and screw-in Ø 65 mm or 8x8 mm proximity switch holders are used for interrogation of the end of travel. CAUTION GMs and proximity switch must not be used in an explosive environment! NOTE Proximity switches and holders are not included in the GM scope of delivery.
  • Page 30 3.3.7 Montage Proximity switch 6,5 mm GMQ 20 1. Screw the proximity switch holder (1) onto the stop screw. 2. Plug the proximity switch (2) as far as it will go into the proximity switch holder 3. Slightly tighten the proximity switch holder (1). 4.
  • Page 31 3.3.8 Mounting proximity switch 8x8 mm for GMQ 20 (GMQ 20/RM16/25) 1. Screw the proximity switch (5) onto the proximity switch holder (7) with screws (6). 2. Mount the cover (10) 3. Plug the proximity switch holder (7) with proximity switch as far as it will go onto the stop screw (8) and lock with screw (9).

  • Page 32: Preparation For Start-Up

    3.3.9 Preparation for start-up Before you start the shock absorber and the stop screw so that the proposed rotation-stroke is damped properly. 3.4.0 Start-up of the GM 12 (GM 12/RM 12)  Aerate the total system slowly.  Pay attention to the permissible values (technical data) regarding: load capacity motion frequency moment loads on the guide system...

  • Page 33: Maintenance Instruction

    4.0.0 Maintenance Instructions 4.1.0 Maintenance and servicing CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. Maintenance Service measures interval...
  • Page 34 Open guides and piston rods should be covered with a grease layer to avoid formation of rust. Afag standard greasing: - Staburax NBU8EP (flat guides) - Blasolube 301 (piston rods) GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 35 4.1.2 Trouble-shooting GMK 20 / GMQ 20 and GMQ 20/RM 16/25 Defective components are only to be replaced by Afag original spare parts. www.afag.com Fault Possible cause Fault clearance Gripper opens does Compressed air is missing Check over the connections...
  • Page 36 4.1.3 Accessories GMK 20 / GMQ 20 Description Article No. Stop screw AS 08/15 11011202 see technical cat. Stop screw AS 08/25 11004991 Centering pin 11009229 Shock absorber 11004990 Proximity switch INI d6.5x44-Sn1.5-PNP-NO-M8x1 11005439 Proximity switch INI8x8x38.5-Sn2.0-PNP-NO-M8x1 50338170 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 37: Disassembly And Repair

    4.1.4 Disassembly and repair When the module is damaged it can be returned to Afag AG for repair. CAUTION The module may only be disassembled when the system is ventilated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury owing to fast movements of moving parts.

  • Page 38: Spare Parts Gmq

    4.1.5 Spare parts for GMQ 20 Spare parts Dimensions Supplier Qty. Order No. Housing Afag 11009183 Piston Afag 11009080 Afag 11009081 Pilot Afag 11009082 Travel stop Afag 11009085 Bearing bush Afag 11009086 Protection Afag 11009087 Compression spring Afag 11009084 Pistion packing...

  • Page 39: Spare Parts Gmk

    4.1.6 Spare parts for GMK 20 Description Dimension Supplier Qty. Order No. Housing Afag 11009079 Piston Afag 11009080 Afag 11009081 Pilot Afag 11009082 Housing cover Afag 11009083 Thread plug 11007119 Ribbed washer 11000647 Compression spring Afag 11009084 Piston packing 11000893...

  • Page 40: Rotary Gripper Module Gmq 20/Rm

    4.1.7 Rotary Gripper Module GMQ 20/RM 16/25 You can put together our gripper rotary module complete with the desired gripper tongs at Afag Automation AG. Detailed information can be found in our handling catalog or WEB. GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 41: Dimensions Drawing Gmq 20 /Rm

    4.1.8 Dimensions drawing GMQ 20 /RM16/25 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 42: Product Overview

    4.1.9 Product overview GMQ 20 /RM 16/25 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 43: Parts Drawing Gmq 20/Rm

    4.2.0 Parts drawing GMQ 20- RM 16/25 The gripper module series GMQ can also Afag with rotary gripper modules of the RM 16 and RM 25 series fit together. GMQ20 / GMQ 20-RM 16 / RM 25 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 44 4.2.1 Accessories RM 16/25 RM 16 Description Order No. Torque amplifier RM 16 11011676 Cylinder intermediate position RM 16 11001670 Cylinder intermediate position RMZ 16/360° 11015776 Accessories intermediate position for RM 16 11001680 Accessories shock absorber for RM 16 11001683 Mounting screw M6x56 11005015 Proximity switch INI 6.5x44-Sn1.5-PNP-NO-M8x1...

  • Page 45: Spare Parts Rm

    4.2.2 Spare parts RM 16 Description Dimension Supplier Nom. Order No. Expendable parts Afag 11002514 Expendable parts Afag 11007844 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 46: Spare Parts Rm 25/Rm

    4.2.3 Spare parts RM 16/360° Description Dimension Supplier Nom. Order No. Expendable parts Afag 11002514 Expendable parts Afag 11007844 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 47: Spare Parts Rmz

    4.2.4 Spare parts RM 25 / RMZ 25/1 Description Dimension Supplier Nom. Order No. Expendable parts Afag 11002517 Expendable parts Afag 11002519 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 48 4.2.5 Expendable parts RMZ 25/2 Description Dimension Supplier Nom. Order No. Expendable parts Afag 11002519 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

  • Page 49: Disposal

    5.0.0 Disposal NOTE GM’s and RM’s which are of no further use should not be disposed to fas a complete unit but dismantled into individual parts according to the type of material and recycled should be correctly disposed of. Non-recyclable materials, animal waste. GMQ20;...
  • Page 50 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 51 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...
  • Page 52 GMQ20; GMQ20-RM16-25-OI-vers. 2.5 gb. 05.02.15...

This manual is also suitable for:

Gmq 20 seriesGmq 20-rm 16Gmq 20-rm 25Gmq 20/pGmq 20/kGmk 20/p-01

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