Amazone UG 3000 Special Operating Manual

Amazone UG 3000 Special Operating Manual

Trailed field sprayer
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UG 2200 Super
UG 3000 Super
MG3506
BAG0021.14 05.19
Printed in Germany
en
Operating Manual
az
Trailed Field Sprayer
UG 2200 Special
UG 3000 Special
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.

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Summarization of Contents

User Information
Purpose of the Document
Describes the operation and maintenance of the machine and provides important information for safe handling.
Locations in the Operating Manual
Explains that directions in the manual are always seen in the direction of travel.
Diagrams
Explains how instructions, responses, lists, and item numbers in diagrams are presented.
General safety instructions
Obligations and Liability
Details the obligations of the operator and user for safe machine operation and compliance with regulations.
Representation of Safety Symbols
Explains the meaning of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words and their significance.
Safety Information for Users
Provides essential safety information for users regarding operation, coupling, and general safety.
Hydraulic system
Covers safety precautions for the high-pressure hydraulic system, including hose lines and connections.
Brake system
Details safety aspects of the pneumatic and hydraulic brake systems, including maintenance and checks.
Field sprayer operation
Provides safety recommendations for crop protection agent handling and sprayer operation.
Loading and unloading
Loading and unloading with a tractor
Ensures correct coupling to the tractor for loading/unloading, emphasizing tractor suitability and braking.
Loading using a lifting crane
Specifies using marked attachment points and minimum tensile strength for lifting belts during crane loading.
Product description
Overview of the assemblies
Provides a comprehensive overview and names of the machine's individual modules and controls.
Safety and protection equipment
Details transport locking mechanisms, boom support, safety clips, and handrails for safe operation.
Intended use
Defines the sprayer's intended use for crop protection and liquid fertilisers, including slope restrictions.
Technical data
Lists technical specifications for the implement, including tank volume, pressure, dimensions, and residue.
Payload
Explains payload calculation, exceeding limits, and tyre load capacity, emphasizing safety.
Structure and function
Functionality
Explains the overall functionality of the sprayer, detailing the liquid flow and control systems.
Control terminal
Details the components and functions of the control terminal and various switch taps for operation.
PTO shaft
Describes the PTO shaft's role in power transmission and provides safety instructions for its use.
Hydraulic connections
Explains hydraulic hose line connections, markings, and tractor control unit activation types.
Air pressure brake system
Details the dual-circuit air brake system requirements and operation, including brake pressure settings.
Hydraulic service brake system
Covers coupling, uncoupling, and emergency brake procedures for the hydraulic service brake system.
Drawbars
Explains different drawbar types, their function, and steering geometry adjustment for precise tracking.
AutoTrail tracking control
Describes the AutoTrail system for precise tracking and safety functions to prevent machine tipping over.
Construction and function of the sprayer boom
Profi-folding
Explains Profi-folding functions including boom folding, height, and tilt adjustments.
Folding via the tractor control unit
Details how to operate boom folding and height adjustment using tractor control units.
Super-L1-Gestänge
Describes the Super-L1 boom, including its parts and transport locking mechanism.
Super-S boom
Details the Super-S boom components, including outer boom locking and swing compensation.
Swing compensation
Explains how to unlock and lock swing compensation for even lateral distribution and transport.
Nozzles
Describes different nozzle types, fitting, diaphragm valve removal, and shutter checking.
Special optional equipment for liquid fertiliser
Details liquid fertiliser application using three-ray, 7-hole, FD, and drag hose nozzles.
Commissioning
Checking the suitability of the tractor
Outlines tractor requirements for connection, including weight, axle loads, and brake performance.
Calculating tractor and machine weights
Provides formulas and tables for calculating tractor weight, axle loads, and tyre capacities.
Requirements for tractor operation with attached machines
Ensures compatibility of connecting equipment and adherence to load limits for safe operation.
Adjusting the length of the PTO shaft to the tractor
Details the procedure for adjusting PTO shaft length, emphasizing safety and proper installation.
Securing tractor / machine against accidental starting and rolling
Provides critical safety steps to secure the tractor and machine before any intervention.
Coupling and uncoupling the machine
Coupling the machine
Guides on safely coupling the machine to the tractor, emphasizing compatibility and safety precautions.
Uncoupling the machine
Details the safe procedure for uncoupling the machine from the tractor, including securing measures.
Transportation
General Transportation Safety
Covers essential checks and precautions for safe transportation, including road traffic regulations.
Machine Tipping Over Prevention
Highlights risks of machine tipping over during transport and necessary measures like boom positioning.
Using the machine
Preparing for Spraying Operation
Covers essential preparation steps including personal protective equipment and machine checks.
Preparing the spray liquid
Details safe procedures for preparing spray liquid, avoiding contamination and leaks.
Filling with water
Provides instructions for filling the spray liquid tank with water, emphasizing safety and preventing contamination.
Spraying operation
Guides on correct spraying procedures, including calibration, nozzle selection, and drift reduction.
Residues
Explains types of residues, their disposal, and procedures for diluting and spraying residues.
Faults
Troubleshooting Guide
A table listing common faults, their causes, and remedies for pump and spray issues.
Cleaning, maintenance and repair
Before each start-up
Lists pre-start-up checks for hoses, pipes, connections, and worn parts.
Cleaning
Provides guidelines for cleaning the machine, especially with pressure washers or steam jets.
Winter storage and long periods out of operation
Details the procedure for thorough cleaning and preparation before winter storage.
Lubrication instructions
Covers lubrication points, intervals, and types of grease required for machine maintenance.
Service plan – overview
Provides a maintenance schedule for various components based on operating hours.
Axle and brake
Details inspection instructions for the dual-line brake system, including visual checks and adjustments.
Hydraulic system
Covers safety, installation, and inspection criteria for hydraulic hose lines and couplings.
Liquid circuit
UG Special
Diagram illustrating the liquid circuit for the UG Special model.
UG Super
Diagram illustrating the liquid circuit for the UG Super model.
Spray table
Flat-fan, Anti-drift, Injector and Airmix Nozzles
Provides permissible pressure ranges for different nozzle types.
Spraying nozzles for liquid manure
Lists spray tables for three-ray nozzles (yellow, red, blue, brown, grey) and 7-hole nozzles.
Spray table for FD nozzles
Contains spray tables for FD-04, FD-05, FD-06, FD-08, and FD-10 nozzles.
Spray table for drag hose unit
Provides spray rate data for drag hose units with different dosing disc diameters.

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