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Amazone Manuals
Farm Equipment
UG 3000 Special
Operating manual
Amazone UG 3000 Special Operating Manual
Trailed field sprayer
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
1 User Information
Purpose of the Document
Locations in the Operating Manual
Diagrams
2 General Safety Instructions
Obligations and Liability
Representation of Safety Symbols
Organisational Measures
Safety and Protection Equipment
Informal Safety Measures
User Training
Safety Measures in Normal Operation
Danger from Residual Energy
Maintenance and Repair Work, Fault Elimination
Design Changes
Spare and Wear Parts and Aids
Cleaning and Disposal
User Workstation
Warning Symbols and Other Signs on the Machine
Positions of Warning Symbols and Other Labels
Potential Risks from Not Observing the Safety Instructions
Safety-Conscious Working
Safety Information for Users
General Safety and Accident Prevention Information
Hydraulic System
Electrical System
Universal Joint Shaft Operation
Coupled Machines
Brake System
Tyres
Field Sprayer Operation
Cleaning, Maintenance and Repairs
3 Loading and Unloading
4 Product Description
Overview of the Assemblies
Safety and Protection Equipment
Supply Hoses between the Tractor and the Machine
Transportation Equipment
Intended Use
Regular Device Inspections
Consequences of Using Certain Crop Protection Agents
Danger Areas and Danger Points
Rating Plate and CE Mark
Conformity
Technically Possible Maximum Application Rate
Maximum Permissible Application Rate
Technical Data
Basic Implement
Payload
Noise Emissions Data
Required Tractor Equipment
5 Structure and Function
Functionality
Control Terminal
PTO Shaft
Coupling the PTO Shaft
Uncoupling the PTO Shaft
Hydraulic Connections
Coupling Hydraulic Hose Lines
Disconnecting Hydraulic Hose Lines
Air Pressure Brake System
Coupling the Brake System
Uncoupling the Brake System
Hydraulic Service Brake System
Coupling the Hydraulic Service Brake System
Uncoupling the Hydraulic Service Brake System
Emergency Brake
Parking Brake
Foldable Wheel Chocks
Safety Chain for Implements Without Brake System
Drawbars
Track Follow Drawbar Selftrail
Universal Drawbar Unitrail
Straight and Hitch Drawbars
Lower Link Safety Chain
Autotrail Tracking Control
Autotrail Steering Drawbar
Tracking Control Via Tractor Control Unit
Stand
Spray Liquid Tank
Fill Level Indicator on the Machine
Agitator
Maintenance Platform with Ladder
Suction Port for Filling the Spray Liquid Tank (Optional)
Filling Connection for Filling the Spray Liquid Tank with Pressure (Option)
Flushing Water Tank
Induction Bowl with Canister Flushing
Spray Agent Addition Ecofill (Option)
Fresh Water Tank
Pump Equipment
Filter Equipment
Filling Sieve
Suction Filter
Self Cleaning Pressure Filter
Nozzle Filters
Bottom Sieve in the Induction Bowl
Immobiliser for Towing Device
Transport and Secure Container (Optional)
Camera System
Exterior Wash down Kit (Optional)
Work Lights
Operating Terminal
Control Terminal
Amaspray
Comfort Equipment (Optional)
6 Construction and Function of the Sprayer Boom
Super-L1-Gestänge
Super-S Boom
Part Width Section Valve TG
Outer Boom Locking
Spacer
Swing Compensation
Folding Via the Tractor Control Unit
Working with the Sprayer Boom Folded out on One Side
Reduction Joint on the Outer Boom (Optional)
Boom Width Reduction (Option)
Boom Extension (Option)
Hydraulic Tilt Adjustment (Optional)
Distancecontrol (Optional)
Spray Lines and Nozzles
Technical Data
Nozzles
Multiple Nozzles
Edge Nozzles
Line Filter for Spray Lines (Optional)
Special Optional Equipment for Liquid Fertiliser
Three-Ray Nozzles (Optional)
Hole Nozzles / FD Nozzles (Optional)
Drag Hose Equipment for Super-S Boom (Optional)
Foam Marker (Optional)
Pressure Circulating System (DUS) (Optional)
Lifting Module
7 Commissioning
Checking the Suitability of the Tractor
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast
Requirements for Tractor Operation with Attached Machines
Machines Without Their Own Brake System
Adjusting the Length of the PTO Shaft to the Tractor
Securing Tractor / Machine against Accidental Starting and Rolling
Fitting Wheels (Specialist Workshop)
Initial Operation of Service Brake System
Adjusting the Hydraulic System with the System Setting Screw
Autotrail Position Encoder
Track Setting (Specialist Workshop)
Adjusting the Steering Geometry for Track Follow Drawbar or Universal Drawbar to the Tractor (Specialist Workshop)
8 Coupling and Uncoupling the Machine
Coupling the Machine
Uncoupling the Machine
Manoeuvring the Uncoupled Machine
9 Transportation
10 Using the Machine
Preparing for Spraying Operation
Preparing the Spray Liquid
Calculating the Filling and Re-Fill Quantity
Filling Table for Remaining Spray Area
Filling with Water
Filling the Spray Liquid Tank Via the Filling Opening
Filling the Spray Liquid Tank Via the Suction Port on the Control Terminal
Filling the Fresh Water Tank
Inducting Agents
Inducting Liquid Agents
Clean the Spray Agent Canister and Induction Bow
Ecofill
Spraying Operation
Applying the Spray Liquid
Drift Reduction Measures
Residues
Diluting the Residue in the Spray Liquid Tank and Spraying the Diluted Residue at the End of Spraying Operation
Draining the Spray Liquid Tank Using the Pump
Cleaning the Field Sprayer
Cleaning the Sprayer with the Tank Empty
Draining the Final Residues
Cleaning the Suction Filter When Tank Is Empty
Cleaning the Suction Filter When Tank Is Full
Cleaning the Pressure Filter When the Tank Is Empty
Cleaning the Pressure Filter When the Tank Is Full
External Cleaning
Cleaning the Sprayer During a Critical Agent Change
Cleaning the Sprayer with a Full Tank (Work Interruption)
11 Faults
12 Cleaning, Maintenance and Repair
Cleaning
Winter Storage and Long Periods out of Operation
Lubrication Instructions
Lubricants
Lubrication Point Overview
Service Plan - Overview
Axle and Brake
Inspection Instructions for Dual-Line Service Brake System (Workshop Work)
Parking Brake
Hydraulic Brakes
Tyres / Wheels
Tyre Pressures
Fitting Tyres (Workshop Work)
Check the Coupling Device
Towing Device
Hydraulic System
12.11.1 Labelling Hydraulic Hose Lines
12.11.2 Maintenance Intervals
12.11.3 Inspection Criteria for Hydraulic Hose Lines
12.11.4 Installation and Removal of Hydraulic Hose Lines
12.11.5 Fluid Filter
12.11.6 Cleaning the Solenoid Valves
12.11.7 Clean / Exchange the Filter in the Hydraulic Plug
12.11.8 Hydro-Pneumatic Pressure Reservoir
12.11.9 Adjusting the Hydraulic Throttle Valve
Adjustments on the Folded-Out Sprayer Boom
Pump
Check the Oil Level
Changing the Oil
12.13.3 Cleaning
Check and Replace Suction and Pressure Valves (Workshop Work)
Checking and Replacing Piston Diaphragms (Workshop Work)
Calibrate the Flow Meter
Eliminating Limescale in the System
Field Sprayer Calibration
N Nozzles
Hose Filters
Instructions on Testing the Field Sprayer
Electric Lighting System
Screw Tightening Torques
Disposing of the Field Sprayer
13 Liquid Circuit
UG Special
UG Super
14 Spray Table
Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
Spraying Nozzles for Liquid Manure
Spray Table for Three-Ray Nozzles, Spraying Height 120 CM
Spray Table for 7-Hole Nozzles
Spray Table for FD Nozzles
Spray Table für Drag Hose Unit
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
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UG 2200 Super
UG 3000 Super
MG3506
BAG0021.14 05.19
Printed in Germany
en
Operating Manual
az
Trailed Field Sprayer
UG 2200 Special
UG 3000 Special
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
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Summarization of Contents
User Information
Purpose of the Document
Describes the operation and maintenance of the machine and provides important information for safe handling.
Locations in the Operating Manual
Explains that directions in the manual are always seen in the direction of travel.
Diagrams
Explains how instructions, responses, lists, and item numbers in diagrams are presented.
General safety instructions
Obligations and Liability
Details the obligations of the operator and user for safe machine operation and compliance with regulations.
Representation of Safety Symbols
Explains the meaning of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words and their significance.
Safety Information for Users
Provides essential safety information for users regarding operation, coupling, and general safety.
Hydraulic system
Covers safety precautions for the high-pressure hydraulic system, including hose lines and connections.
Brake system
Details safety aspects of the pneumatic and hydraulic brake systems, including maintenance and checks.
Field sprayer operation
Provides safety recommendations for crop protection agent handling and sprayer operation.
Loading and unloading
Loading and unloading with a tractor
Ensures correct coupling to the tractor for loading/unloading, emphasizing tractor suitability and braking.
Loading using a lifting crane
Specifies using marked attachment points and minimum tensile strength for lifting belts during crane loading.
Product description
Overview of the assemblies
Provides a comprehensive overview and names of the machine's individual modules and controls.
Safety and protection equipment
Details transport locking mechanisms, boom support, safety clips, and handrails for safe operation.
Intended use
Defines the sprayer's intended use for crop protection and liquid fertilisers, including slope restrictions.
Technical data
Lists technical specifications for the implement, including tank volume, pressure, dimensions, and residue.
Payload
Explains payload calculation, exceeding limits, and tyre load capacity, emphasizing safety.
Structure and function
Functionality
Explains the overall functionality of the sprayer, detailing the liquid flow and control systems.
Control terminal
Details the components and functions of the control terminal and various switch taps for operation.
PTO shaft
Describes the PTO shaft's role in power transmission and provides safety instructions for its use.
Hydraulic connections
Explains hydraulic hose line connections, markings, and tractor control unit activation types.
Air pressure brake system
Details the dual-circuit air brake system requirements and operation, including brake pressure settings.
Hydraulic service brake system
Covers coupling, uncoupling, and emergency brake procedures for the hydraulic service brake system.
Drawbars
Explains different drawbar types, their function, and steering geometry adjustment for precise tracking.
AutoTrail tracking control
Describes the AutoTrail system for precise tracking and safety functions to prevent machine tipping over.
Construction and function of the sprayer boom
Profi-folding
Explains Profi-folding functions including boom folding, height, and tilt adjustments.
Folding via the tractor control unit
Details how to operate boom folding and height adjustment using tractor control units.
Super-L1-Gestänge
Describes the Super-L1 boom, including its parts and transport locking mechanism.
Super-S boom
Details the Super-S boom components, including outer boom locking and swing compensation.
Swing compensation
Explains how to unlock and lock swing compensation for even lateral distribution and transport.
Nozzles
Describes different nozzle types, fitting, diaphragm valve removal, and shutter checking.
Special optional equipment for liquid fertiliser
Details liquid fertiliser application using three-ray, 7-hole, FD, and drag hose nozzles.
Commissioning
Checking the suitability of the tractor
Outlines tractor requirements for connection, including weight, axle loads, and brake performance.
Calculating tractor and machine weights
Provides formulas and tables for calculating tractor weight, axle loads, and tyre capacities.
Requirements for tractor operation with attached machines
Ensures compatibility of connecting equipment and adherence to load limits for safe operation.
Adjusting the length of the PTO shaft to the tractor
Details the procedure for adjusting PTO shaft length, emphasizing safety and proper installation.
Securing tractor / machine against accidental starting and rolling
Provides critical safety steps to secure the tractor and machine before any intervention.
Coupling and uncoupling the machine
Coupling the machine
Guides on safely coupling the machine to the tractor, emphasizing compatibility and safety precautions.
Uncoupling the machine
Details the safe procedure for uncoupling the machine from the tractor, including securing measures.
Transportation
General Transportation Safety
Covers essential checks and precautions for safe transportation, including road traffic regulations.
Machine Tipping Over Prevention
Highlights risks of machine tipping over during transport and necessary measures like boom positioning.
Using the machine
Preparing for Spraying Operation
Covers essential preparation steps including personal protective equipment and machine checks.
Preparing the spray liquid
Details safe procedures for preparing spray liquid, avoiding contamination and leaks.
Filling with water
Provides instructions for filling the spray liquid tank with water, emphasizing safety and preventing contamination.
Spraying operation
Guides on correct spraying procedures, including calibration, nozzle selection, and drift reduction.
Residues
Explains types of residues, their disposal, and procedures for diluting and spraying residues.
Faults
Troubleshooting Guide
A table listing common faults, their causes, and remedies for pump and spray issues.
Cleaning, maintenance and repair
Before each start-up
Lists pre-start-up checks for hoses, pipes, connections, and worn parts.
Cleaning
Provides guidelines for cleaning the machine, especially with pressure washers or steam jets.
Winter storage and long periods out of operation
Details the procedure for thorough cleaning and preparation before winter storage.
Lubrication instructions
Covers lubrication points, intervals, and types of grease required for machine maintenance.
Service plan – overview
Provides a maintenance schedule for various components based on operating hours.
Axle and brake
Details inspection instructions for the dual-line brake system, including visual checks and adjustments.
Hydraulic system
Covers safety, installation, and inspection criteria for hydraulic hose lines and couplings.
Liquid circuit
UG Special
Diagram illustrating the liquid circuit for the UG Special model.
UG Super
Diagram illustrating the liquid circuit for the UG Super model.
Spray table
Flat-fan, Anti-drift, Injector and Airmix Nozzles
Provides permissible pressure ranges for different nozzle types.
Spraying nozzles for liquid manure
Lists spray tables for three-ray nozzles (yellow, red, blue, brown, grey) and 7-hole nozzles.
Spray table for FD nozzles
Contains spray tables for FD-04, FD-05, FD-06, FD-08, and FD-10 nozzles.
Spray table for drag hose unit
Provides spray rate data for drag hose units with different dosing disc diameters.
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