Summary of Contents for HYDAC International FluidAqua Mobil FAM 15-P
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FAM 10/15-P FluidAqua Mobil Operating and Maintenance Instructions English (translation of original operating instructions) Document no.: 3193324b...
FluidAqua Mobil - FAM 10/15-P Content Content Trademarks .......................2 Documentation Representative................2 Content........................3 Preface ........................6 Technical Support....................7 Modifications to the Product ...................7 Warranty .........................7 Using the Documentation ..................8 Safety Information and Instructions ...............9 Obligations and Liability..................9 Explanation of Symbols and Warnings, etc............10 General Safety Precautions ..................11 Proper/Designated Use ..................11 Improper Use ......................
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FluidAqua Mobil - FAM 10/15-P Content Hydraulic diagram ....................26 Function description....................28 Possible applications ....................29 Bypass purification (dewatering, filtration and degassing)........ 29 Transfer by pumping (dewatering, filtration and degassing) ......29 FAM Set-up and Connection ................. 30 Setting up the FAM ....................30 Notes on Piping / Hosing ..................30 Connecting the inlet (IN) ...................
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FluidAqua Mobil - FAM 10/15-P Content Vacuum pump.......................59 Changing oil and oil filter...................59 Replacing the Air De-oiling Element ..............60 Change the active carbon filter cartridge ............61 Condensate separator ..................62 Changing the filter element on the condensate separator ........ 62 Checking the fill level on the condensate separator..........
FluidAqua Mobil - FAM 10/15-P Preface Preface For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It will acquaint you with the product and assist you in using it as intended in an optimal manner.
FluidAqua Mobil - FAM 10/15-P Preface Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model/type designation, serial no. and part-no. of the product: Fax: ++49 (0) 6897 / 509 - 846 E-mail: filtersystems@hydac.com Modifications to the Product...
FluidAqua Mobil - FAM 10/15-P Preface Using the Documentation Please note that the method described above of locating specific information does not release you from your responsibility for carefully reading the entire manual prior to starting the unit up for the first time and carefully rereading the manual at regular intervals later on.
FluidAqua Mobil - FAM 10/15-P Safety Information and Instructions Safety Information and Instructions These operating instructions contain the key instructions for properly and safely operating the FluidAqua Mobil. The safety of the FAM largely depends on maintenance. Regular required maintenance is described in this manual. We will support you if the unit needs repair and will provide original spare parts.
FluidAqua Mobil - FAM 10/15-P Safety Information and Instructions Explanation of Symbols and Warnings, etc. DANGER denotes situations which can lead to death if DANGER safety precautions are not observed. WARNING denotes situations which can lead to death if WARNING safety precautions are not observed.
FluidAqua Mobil - FAM 10/15-P Safety Information and Instructions General Safety Precautions Maintenance work is to be carried out only by trained personnel. The safe operation of this unit can only be ensured if it is used for the purpose it was intended.
FluidAqua Mobil - FAM 10/15-P Safety Information and Instructions Informal Safety Precautions Make sure to always keep the operating instructions in the vicinity of the FluidAqua Mobil unit. Apart from the operating instructions, any and all general and local regulations pertaining to accident prevention and environmental protection are to be made available and observance to be maintained to them.
FluidAqua Mobil - FAM 10/15-P Safety Information and Instructions Training and Instruction of Personnel The FAM may only be operated by properly trained and instructed personnel. The areas of responsibility of your staff must be established in a clear-cut manner. Staff undergoing training may not use the FAM unless supervised by an experienced staff member.
FluidAqua Mobil - FAM 10/15-P Safety Information and Instructions Electrical Hazards DANGER Electric shock Bodily injury leading to death ► Any work involving electrical equipment may only be done by a properly trained, certified electrician. Check the FAM electrical equipment on a monthly basis. Immediately replace loose connections, damaged cables and hoses with original spare parts.
FluidAqua Mobil - FAM 10/15-P Unpacking the FAM How to Behave in case of Emergency In the event of an emergency, turn the main switch by 90° to the "OFF" position. The entire system is then voltage-free downstream from this switch. Normal pressure is restored to the vacuum column after ~ 1 minute.
FluidAqua Mobil - FAM 10/15-P Transporting the FAM Transporting the FAM CAUTION High empty weight (~ 400 - 850 kg, depending on the version) Bodily injury ► Use at least 2 persons to shift the mobile FAM NOTICE Using components for pushing / pulling The FAM will be damaged ►...
FluidAqua Mobil - FAM 10/15-P Transporting the FAM Unsuitable lifting accessories The unit will be damaged / Components will be damaged / destroyed ► Use only suitable lifting accessories to raise or lash the FAM. ► Take care to ensure that the lifting accessories does not cause any pressures to be brought to bear against the components on the FAM.
FluidAqua Mobil - FAM 10/15-P Scope of Delivery Scope of Delivery Upon receiving the FAM check it for any damage in transit. The FAM may not be set up and installed unless it is in perfect order. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately;...
FluidAqua Mobil - FAM 10/15-P FAM Description FAM Description The FluidAqua FAM-P was developed for dewatering, filtration and degassing of ® ®. aviation phosphoric acid esters e.g. Skydol or Hyjet The FAM removes free water, emulsified water and a large proportion of the water contained in solution. The integrated fluid filter ensures an efficient separation of solid particles.
FluidAqua Mobil - FAM 10/15-P FAM Description Performance The FAM is able to dewater the fluids described in the "Suitable fluids" section to a water content of less than 1000 PPM. Typical dewatering rates: FAM - 10 ~ 0.8 l/h FAM10/15 ~ 1.0 l/h The dewatering speed is dependent on:...
FluidAqua Mobil - FAM 10/15-P FAM Description Suitable fluids NOTICE Impermissible operating conditions The unit will be damaged ► The unit may only be used in combination with Skydrol. HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 80 BEWA FAM10-15-P 3193324b en-us 2011-01-19.doc 2011-01-19...
FluidAqua Mobil - FAM 10/15-P Hydraulic diagram Function description After the FAM has been switched on, the filter pump unit 1 starts to draw the fluid from the tank to be cleaned and transfers it with a flow rate of 15 l/min into the vacuum chamber 3.
FluidAqua Mobil - FAM 10/15-P Hydraulic diagram Possible applications Bypass purification (dewatering, filtration and degassing). The FAM is connected with suction and pressure lines to the tank and cleans the medium to be found there in continuous operation. Transfer by pumping (dewatering, filtration and degassing) Contaminated Clean oil The FAM is connected to a contaminated oil tank by means of a suction line and...
FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection FAM Set-up and Connection Setting up the FAM The following points are to be observed when setting up the FAM: Place the unit on a horizontal and level surface. Special mounting is not required. ...
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FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection Determine the pressure loss as follows: [bar] = h/10. (height) (height) h stands here for the distance between the suction connection on the FAM and the fluid surface in the tank. ...
FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection Connecting the inlet (IN) The suction pressure at the FAM inlet must be in the range of -0.4 bar. Use a negative pressure-resistant, flexible hose or a pipe for the suction-side connection.
FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection Preparing the Vacuum Pump As a basic rule, the rotary vane vacuum pump is not filled with oil at the time the FAM is delivered. A sufficient amount of vacuum pump oil for the initial filling is included in the scope of delivery.
FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection Filling up the rotary vane vacuum pump Remove the safety screw for the plug at the level switch (1). Remove the plug (2) for the level switch. Unscrew the level switch (3) from the vacuum pump.
FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection Electrical connection of the FAM DANGER Electric shock Danger of fatal injury ► Any work involving the electrical system may only be done by a properly trained, certified electrician. The voltage and frequency indicated on the rating plate must coincide with the voltage supply present.
FluidAqua Mobil - FAM 10/15-P FAM Set-up and Connection Checking the settings on the heater (optional) If necessary the desired fluid temperature can now be set. For this, the upper cover of the heater must be opened with appropriate equipment and the desired operating temperature set.
FluidAqua Mobil - FAM 10/15-P Starting up the FAM Starting up the FAM NOTICE Connection IN / OUT closed The unit will be destroyed ► Check to be sure that all of the locking fixtures at the inlet / outlet are in "open"...
FluidAqua Mobil - FAM 10/15-P Starting up the FAM Draining the filterhousing WARNING Hot fluid Risk of burns ► Note that hot fluid may exit during draining. The fluid filter is to be bled through the air-vent plug until fluid emerges. Using an Allen wrench carefully open the air-vent plug in the cover.
FluidAqua Mobil - FAM 10/15-P Operating the FAM Operating the FAM Except for the regulation of the vacuum pressure, each function is assigned to a key or a key combination on the control panel. The functions on the upper part of the keys (or those on the keys with only one assignment) can be triggered directly by pressing the respective key.
FluidAqua Mobil - FAM 10/15-P Operating the FAM Manual menu 1 In order to access Manual Menu 1 from the Main Menu, press the following keys in succession. The key assignment in the Manual Menu 1 is as follows: Evacuation pump off / on ...
FluidAqua Mobil - FAM 10/15-P Operating the FAM Manual Menu 2 Press this key to change from Manual Menu 1 to Manual Menu 2: The key assignment in the Manual Menu 1 is as follows: Feed pump filter unit on / off Key assignment in Function Manual Menu 1...
FluidAqua Mobil - FAM 10/15-P Troubleshooting Troubleshooting Error message Cause Remedy (also see following detailed description) Vacuum chamber Maximum filling level 03 in Empty vacuum chamber overfilled the vacuum chamber and restart FAM 10. exceeded. Level switch 02/03 Level switch defective Check sensor and replace if necessary Level switch 01/02...
FluidAqua Mobil - FAM 10/15-P Troubleshooting Error message Cause Remedy (also see following detailed description) was selected without operating mode. connecting the Sub D plug of the FCU. Heater fault (only with Oil too hot due to Reset the safety option heater) interruption of oil flow or thermometer.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Level switch 01/02(02/03) Description Malfunction: Level switch 01/02(02/03) Switch off the FAM at the main switch. Disconnect plug at level sensor. Remove level sensor Manually check the functioning of the switching points ->a. Switching points are available ->...
FluidAqua Mobil - FAM 10/15-P Troubleshooting V-pump fill level min/max Description Malfunction: "Filling level V-pump min/max" Press RESET key ->a. Error message lapsed -> proceed to Step 6. ->b. Error message still illuminated -> proceed to Step 3. Check oil level; fill up or drain oil as necessary Check level sensor of the vacuum pump and the supply lines ->a.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Change fluid filter Description Malfunction: "Replace fluid filter" Press RESET key Switch off the FAM at the main switch Close ball faucets on the IN and OUT connections Empty filter housing via the drain ball valve Open filter housing, remove filter elements from housing Insert new filter elements, close filter housing Open ball faucets on the IN and OUT connections...
FluidAqua Mobil - FAM 10/15-P Troubleshooting E/V/R pump motor protection Description Malfunction: "E/F/V pump motor protection" Switch off FAM at the main switch and pull out mains plug Open the switch cabinet door, switch the motor protection switch and/or fuse back on "I" that has tripped and check the setting of the motor protection switch and/or the voltage capacity of the fuse in accordance with the motor type plate and/or the heater type plate.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Dry run drain pump Description Malfunction: "Wrong motor rotation" Switch off FAM, pull out mains plug Replacement of two phases on the mains plug, check mains voltage Plug mains plug back in, switch on main switch Check direction of rotation in accordance with the direction of rotation arrow on the pumps ->a.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Dry running E-pump Description Fault "Dry running, E-pump" Cause: Insufficient inflow into vacuum chamber The suction-side pressure loss is too great. Possible remedies: Cleaning the suction strainer Reduce the suction height Reduce the absolute pressure in the vacuum chamber e.g.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Outlet (OUT) clogged Description Fault: "Outlet clogged" Cause: Medium cannot flow out of the vacuum chamber (emptying pump pressure limit = 5 bar) Check locking features in the return-flow line. Open if blocked. To reset the failure, press the RESET key Malfunction reappears after ~ 4 minutes? ->a.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Inlet (IN) clogged Description Malfunction: "Inlet clogged" Cause: Medium cannot make its way into the vacuum chamber Check locking features in the suction line. Open if blocked. Check suction strainer and clean if necessary To reset the failure, press the RESET key Malfunction reappears after ~ 4 minutes? ->a.
FluidAqua Mobil - FAM 10/15-P Troubleshooting FCU plug missing (only in conjunction with accessory FCU) Description Fault: "FCU plug missing" Cause: Connection cable to the FluidControl Unit FCU is not connected. Establish the connection with a connection cable To reset the failure, press the RESET key Fault appears again? ->a.
FluidAqua Mobil - FAM 10/15-P Troubleshooting Reset safety thermostat on the heater The safety thermostat is triggered when the flow of oil through the heater is too low or if the thermostat is damaged. After the fault has been remedied, the safety thermostat can be reset by pressing the green key (C) in the head.
FluidAqua Mobil - FAM 10/15-P Performing maintenance Performing maintenance The safety of all persons coming into contact with the FAM and the availability of the unit for use are extremely dependent on service and maintenance. Routine service and maintenance work is described in the documentation included: Regular visual inspection of all hoses and conduits for leakage.
FluidAqua Mobil - FAM 10/15-P Performing maintenance Maintenance Intervals The inspection and maintenance work listed here are necessary conditions for ensuring both long service life and error-free operation of the unit. In addition, you will find further information in the operating manuals published by the manufacturers of the components which are supplied with the unit.
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FluidAqua Mobil - FAM 10/15-P Performing maintenance Fluid filter (OLF 5) Change the filter element (If this has not been required earlier) Condensate separator Check the fill level on the condensate separator Change the filter element on the condensate separator Electrics Check cable conduits for damage, replacing as necessary...
FluidAqua Mobil - FAM 10/15-P Performing maintenance Changing the air filter Replace the air filter (1) every six months. Change the air filter (1) more frequently if you operate the FAM in a very dusty/humid environment. Unscrew the air filter (1) by hand. ...
FluidAqua Mobil - FAM 10/15-P Performing maintenance Replacing the Air De-oiling Element Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) are signs of a soiled air de-oiling element. To replace the air de-oiling element, proceed as follows: Remove the ventilation cover (i) from the oil separator (g).
FluidAqua Mobil - FAM 10/15-P Performing maintenance Change the active carbon filter cartridge The active carbon filter cartridge absorbs oil vapors, odors and flavoring agents from the exhaust air. The weight of the active carbon filter can be used to determine when the filter is saturated.
FluidAqua Mobil - FAM 10/15-P Performing maintenance Condensate separator Changing the filter element on the condensate separator The condensate separator is installed to support the process of odor neutralization. The replacement interval for the filter element is therefore linked to the replacement of the active carbon filter cartridge.
FluidAqua Mobil - FAM 10/15-P Performing maintenance To replace the filter element on the condensate separator, proceed as follows: Open the profile clamp and remove the base in a downwards direction. The base contains ~ 1.5 liters of vacuum pump oil (VE101). Remove the used filter element (2).
FluidAqua Mobil - FAM 10/15-P Performing maintenance Cleaning the suction strainer NOTICE Operation without a suction screen The pump will be destroyed ► The FCU may not be operated without the suction strainer. ► Clean the suction screen regularly. To protect the pump from coarse contamination particles and other foreign bodies, a dirt trap with a strainer insert is fitted at the pump inlet.
FluidAqua Mobil - FAM 10/15-P Performing maintenance Replacing the filter element in the fluid filter As soon as the error message "change fluid filter" appears on the display the filter should be taken out of the housing and be replaced by a new one. The contaminated filter must to be disposed of according to the local regulations as hazardous waste.
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FluidAqua Mobil - FAM 10/15-P Performing maintenance Pull the filter bowl including filter element downwards. Remove (2) the filter element from the filter bowl by turning slightly (1). HYDAC FILTER SYSTEMS GMBH en(us) Page 66 / 80 BEWA FAM10-15-P 3193324b en-us 2011-01-19.doc 2011-01-19...
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FluidAqua Mobil - FAM 10/15-P Performing maintenance Clean the inside of the filter bowl of dirt and deposits Check the O-ring on the filter bowl for damage. Replace it if necessary. Moisten the O-ring on the filter bowl with the operating medium.
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FluidAqua Mobil - FAM 10/15-P Performing maintenance Turning it slightly, press the new filter element down into the mount on the filter bowl. Push the filter bowl with the filter element up into the mount on the filter head. HYDAC FILTER SYSTEMS GMBH en(us) Page 68 / 80 BEWA FAM10-15-P 3193324b en-us 2011-01-19.doc...
FluidAqua Mobil - FAM 10/15-P Performing maintenance Push the tensioning clamp (1) up around the filter bowl over the bead on the filter bowl / filter head. Tighten the tensioning clamp with a 6 mm Allen wrench in a clockwise direction. The tightening torque is 5 Nm.
FluidAqua Mobil - FAM 10/15-P Contact / Service Contact / Service For product information, technical support or if you have comments or suggestions concerning this manual, please contact: HYDAC Filter Systems GmbH Telephone: ++49 (0) 6897 509 1174 Fax: ++49 (0) 6897 509 846 E-mail: filtersystems@hydac.com Regular inspection and maintenance work is indispensable for ensuring trouble-free...
FluidAqua Mobil - FAM 10/15-P Storing the FAM/Taking it out of Operation Storing the FAM/Taking it out of Operation Drain the unit completely, including all of its components, the same way as is done before putting it into storage. Pull out the power plug and securely fasten the hoses and power cord to the unit. Store the unit in a clean, dry (non-condensing) space.
FluidAqua Mobil - FAM 10/15-P Technical data Technical data Refer to the type label for specific data of the unit. FAM10/10 FAM10/15 OLF5 OLF5 Filter size Filter Element N5DMxxx N5DMxxx Dirt absorption capacity as 200 g 200 g per ISO 4572 Clogging indicator VM 2 C.0 VM 2 C.0...
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