Related Manuals for REMKO CLK170-RV
Summary of Contents for REMKO CLK170-RV
- Page 1 Assembly and operating instructions REMKO CLK 170-RV Oil heating unit Read the instructions prior to performing any task! 0013-2012-08 Version 2, en_GB...
- Page 2 These instructions are an integral part of the system and must always be kept near or on the device. Subject to modifications; No liability accepted for errors or mis- prints! Made by REMKO Installation and operating instructions (translation of the orig- inal)
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Page 3: Table Of Contents
Table of contents Safety instructions and user manual....................4 1.1 General safety notes........................4 1.2 Identification of notes........................4 1.3 Personnel qualifications........................4 1.4 Dangers of failure to observe the safety notes................4 1.5 Safety-conscious working....................... 4 1.6 Safety instructions for the operator....................5 1.7 Safety notes for installation, maintenance and inspection.............. -
Page 4: Safety Instructions And User Manual
REMKO CLK Safety instructions and CAUTION! user manual This combination of symbol and signal word 1.1 General safety notes warns of a potentially hazardous situation, which if not avoided may cause injury or mate- Carefully read the operating manual before com- rial and environmental damage. -
Page 5: Safety Instructions For The Operator
Under such circum- plete and return the "certificate of warranty" to stances it is forbidden for personnel to remain REMKO GmbH & Co. KG at the time when the in these areas for extended periods. Appro- units are purchased and commissioned. -
Page 6: Transport And Packaging
REMKO CLK The warranty conditions are detailed in the "Gen- eral business and delivery conditions". Further- more, only the parties to a contract can conclude special agreements beyond these conditions. In this case, contact your contractual partner in the first instance. -
Page 7: Technical Data
Technical data 2.1 Unit data Unit type CLK 170-RV Max. nominal heating capacity Nominal heating capacity m³/h 10 340 Nominal air flow volume (Max. total) pressure Heating oil EL acc. to DIN Fuel 51603 or diesel fuel Max. fuel consumption 15.5 3.00 / 80°S Danfoss oil nozzle... -
Page 8: Standards And Regulations
REMKO CLK Standards and 2nd. there are non-closable openings for incoming and outgoing air in the vicinity of the ceiling and regulations floor whose size in m is at least 0.003 times the nominal heating capacity of all of the units oper- 3.1 Specifications for... -
Page 9: Design And Function
Design and function Locations at which units are used As mobile, directly fired fan-assisted heaters, the 4.1 Unit description units deliver instant heat. They are designed exclu- sively for commercial use. The units are portable, directly fired fan-assisted The units may be used for the heating, tem- heaters (WLE) with heat exchanger and exhaust perature adjustment or drying of: gas connections exclusively for commercial appli-... -
Page 10: Safety Equipment
REMKO CLK Make sure that there is an adequate fresh air Safety distances supply appropriate to the respective forced-air In order to guarantee safe operation and main- burner capacity (see type plate). The forced-air tenance of the units, 1.5 m safety distance oil burner may need to be fitted with a separate should be maintained around the unit. -
Page 11: Exhaust Ducting
(example 2), in order to exclude the ingress of rainwater and dirt. Only "REMKO original replacement parts" must be used when replacing safety devices. If the units are used for room heating then the combustion gases must be routed away, to the outside if necessary. - Page 12 REMKO CLK Notes for implementing the 1st. BImSchV Units that are not expected to be operated for longer than 3 months in the same location are not subject to any approvals or monitoring per the 1st. BImSchV. (§1, section 3) Fig.
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Page 13: Electrical Connection
Electrical connection 5.1 Electrical connection diagram L A H PE N L1 L2 L3 ÖV L1 L2 L3 2 4 6 1 3 5 1 3 5 2 4 6 2 4 6 Fig. 3: Electrical connection diagram (see next page for legend) -
Page 14: Before Commissioning
REMKO CLK Power supply Burner connector, 7-pole L,A,H Ventilate, Off, Heat Thermostat receptacle Load circuit ÖV Multiflex oil pre-heating Control circuit 1F3.1 Controller fuse Operating switch 2K2.1 Mains fuse Reset button (burner) 2K2.2 Time relay Operating lamp (green) 2K3.1 Mains fuse External burner fault lamp (red) 2K5.1... - Page 15 Paraffin formation with low outside tempera- tures NOTICE! Even at low outside temperatures it is necessary to Cycled operation of the forced-air burner with ensure that there is an adequate supply of heating run times under 5 min. should certainly be oil that is capable of flowing.
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Page 16: Commissioning
REMKO CLK Commissioning 7.1 Commissioning the unit One person, who has been adequately trained in the handling of the unit, should be tasked with the operation and monitoring of the unit. Fig. 4: Operating mode switch positions Connecting the units with the electrical power... -
Page 17: Commissioning The Forced-Air Oil Burner
Heating with room thermostat (accessory) Indicator lamp "Operation" The units operate fully automatically and in accord- ance with the room temperature. The indicator lamp signals the "Heating" oper- ating mode. There is no display in the " Venti- Pull out the strapping plug [2]. late"... - Page 18 REMKO CLK Air inlet nozzle The required blower pressure can be adjusted with the adjustable air inlet nozzle [A] in accordance with the combustion chamber resistance and chimney draft, without having to change the output diameter. Loosen the Allen screw [B].
- Page 19 Turning to the left (+) Additional notes = larger scale value smaller pressure behind the If the flame should give off sooty smoke or baffle plate upper power range break away with a fully opened air flap, reduce the pressure behind the baffle plate with the Turning to the right (-) help of the secondary air setting = smaller scale value larger pressure behind the...
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Page 20: Decommissioning
REMKO CLK Decommissioning Set the operating mode switch to the "0" (Off) position (see fig. [A] in Fig. 14). Shut off fuel supply (see fig. [B] in Fig. 14). With longer periods of inactivity, disconnect the units from the mains power supply (see fig. -
Page 21: Troubleshooting And Customer Service
Troubleshooting and Move the operating switch to the "II" (Venti- late) position. If the supply air fan now starts customer service up the fault may well be in the burner area. The unit has been manufactured using state-of- the-art production methods and has been tested Forced-air burner and power supply several times to ensure that it works properly. -
Page 22: Care And Maintenance
REMKO CLK Care and maintenance 10.1 General Cleaning tasks The units, including the heat exchanger, combus- Regular care and observation of some basic points tion chamber and forced-air burner must be will ensure trouble-free operation and a long cleared of dust and dirt after every heating period, service life. - Page 23 Clean the combustion chamber through the burner opening with a vacuum cleaner. A WARNING! special boiler cleaning set for the REMKO industrial vacuum cleaner is available as an Repair work on the electrical installation and on accessory. the burner must be performed exclusively by...
- Page 24 REMKO CLK WARNING! NOTICE! An electrical safety check must be carried out The thermal overcurrent relay must be oper- in accordance with VDE 0701 after any work ated exclusively in the "Manual resetting" posi- on the units. tion. It is not permitted for the relay to be able to switch itself back on again after the cooling down phase.
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Page 25: Maintenance Protocol
10.2 Maintenance protocol Unit type: Unit number: -------------------------------- --------------------------------------- Unit cleaned - outside - Unit cleaned - inside - Fan blade cleaned Combustion chamber cleaned Heat exchanger cleaned Exhaust gas suppressors replaced Inspection cover seal replaced Fuel filter insert replaced Safety equipment checked Safety devices checked Unit checked for damage... -
Page 26: Exploded View And Replacement Parts
REMKO CLK Exploded view and replacement parts 11.1 Exploded view of the unit 50 52 Fig. 19: Exploded view of the unit CLK 170-RV A Temperature sensor... -
Page 27: Replacement Parts List
We reserve the right to modify the dimensions and design as part of the ongoing technical development process. 11.2 Replacement parts list No. Description CLK 170-RV Cover panel 1104851 Upper insulation 1104852 Insulation right / left 1104853 Upper side cover (right / left) 1104854 Lower side cover (right / left) 1104855... - Page 28 REMKO CLK No. Description CLK 170-RV Exhaust gas nozzle collar 1104796 Transportation bracket, front 1104867 Transportation bracket, middle 1104868 Transportation bracket, rear 1104869 Spacing roller 1104849 Radial fan 1108607 Fan belt pulley 1102831 V-belt 1102802 Motor belt pulley 1102784 Electric motor IE2...
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Page 30: Index
REMKO CLK Index Adjusting the air flap.......... 19 Safety Adjusting the secondary air........ 18 Dangers of failure to observe the safety notes............... 4 Adjust the baffle plate........18 General............4 Adjust the ignition electrode....... 18 Identification of notes........4 Air distribution............ 14 Instructions for the operator...... - Page 32 SFlb Customer Service Our equipment operates precisely and reliably. However, in the event of a fault, REMKO customer service is quickly at the scene. Our comprehensive network of experienced dealers always guarantees quick and REMKO GmbH & Co. KG reliable service.