MICRO-EPSILON WPS Series Operating Instructions Manual
  1. Manuals
  2. Brands
  3. MICRO-EPSILON Manuals
  4. Security Sensors
  5. WPS Series
  6. Operating instructions manual

MICRO-EPSILON WPS Series Operating Instructions Manual

Hide thumbs Also See for WPS Series:
Table of Contents

Advertisement

Quick Links

Download this manual
WPS - x - MK30
WPS - x - MK88
MICRO-EPSILON MESSTECHNIK GmbH & Co. KG
WPS - x - MK46
WPS - x - MK120
Koenigbacher Str. 15 · 94496 Ortenburg / Germany
WPS - x - MK60
Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90
WPS - x - MK77
info@micro-epsilon.com · www.micro-epsilon.com
Your local contact:
Operating Instructions
wireSENSOR, WPS
www.micro-epsilon.com/contact/worldwide/

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the WPS Series and is the answer not in the manual?

Questions and answers

Related Manuals for MICRO-EPSILON WPS Series

Summary of Contents for MICRO-EPSILON WPS Series

  • Page 1 Operating Instructions wireSENSOR, WPS WPS - x - MK30 WPS - x - MK88 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG WPS - x - MK46 WPS - x - MK120 Koenigbacher Str. 15 · 94496 Ortenburg / Germany WPS - x - MK60 Tel.
  • Page 2 Declaration of Incorporation Declaration of incorporation according to the EC Machinery Directive 2006/42/EC, Annex II B The manufacturer and person authorized to compile the relevant technical documents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany...
  • Page 3 EC Machinery Directive and for which an EU Decla- ration of Conformity according to Annex II, Part A exists. Ortenburg, Germany Dipl.-Ing.(FH) Eduard Huber, MBA July 1, 2021 Quality Manager Tel. +49 (0) 8542 / 168-0 e-mail info@micro-epsilon.com Fax +49 (0) 8542 / 168-90 www.micro-epsilon.com...
  • Page 4 wireSENSOR, WPS...

  • Page 5: Table Of Contents

    Contents Safety ............................7 Symbols Used ..............................7 Warnings ................................7 Notes on Product Marking..........................9 Intended Use ..............................10 Proper Environment ............................10 Foreseeable Misuse ............................10 Functional Principle, Technical Data ..................11 Functional Principle ............................11 Structure ................................ 11 Technical Data MK30 Analog .........................
  • Page 6 4.3.6 wireSENSOR WPS MK77 Digital ....................34 4.3.7 wireSENSOR WPS MK60 Analog ....................35 4.3.8 wireSENSOR WPS MK60 Digital ....................36 4.3.9 wireSENSOR WPS MK88 Analog ....................37 4.3.10 wireSENSOR WPS MK88 Digital ....................38 4.3.11 wireSENSOR WPS MK120 Analog ....................39 Wire Guide and Fastening ..........................

  • Page 7: Safety

    Safety Safety System operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in these operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or moder- ate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.
  • Page 8 Safety Connect the power supply and the display/output device according to the safety regulations for electrical equipment. > Damage to or destruction of the sensor Avoid shocks and impacts to the sensor. > Damage to or destruction of the sensor wireSENSOR, WPS Page 8...

  • Page 9: Notes On Product Marking

    These sensors carry the CE / UKCA marking and satisfy the requirements of the EU Directives / UK regula- tions cited and the European harmonized standards (EN) listed therein. The Declaration of Conformity is available to the responsible authorities at: MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Straße 15 94496 Ortenburg / Germany Draw-wire displacement sensors with potentiometer output are devices (components) which cannot be oper- ated autonomously and do not carry a CE / UKCA marking.

  • Page 10: Intended Use

    Safety Intended Use - Draw wire sensors are used for ƒ distance or displacement measuring ƒ position determination of components or moving machine parts. - The sensors must only be operated within the limits specified in the technical data, see - Draw wire sensors must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or total failure of the sensor.

  • Page 11: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Functional Principle With the wire principle, a linear motion is transformed into a change in resistance by a rotation. A measuring wire made of highly flexible stainless steel wires is wound onto a drum with the aid of a long life spring motor.

  • Page 12: Technical Data Mk30 Analog

    Functional Principle, Technical Data Technical Data MK30 Analog Model WPS-50-MK30 WPS-150- WPS-250- WPS-500- WPS-750- MK30 MK30 MK30 MK30 Measuring range 50 mm 150 mm 250 mm 500 mm 750 mm Analog output Potentiometer Resolution Conductive plastic potentiometer towards infinity Wire potentiometer 0.15 mm 0.2 mm Hybrid potentiometer...

  • Page 13: Technical Data Mk46 Analog

    Functional Principle, Technical Data Technical Data MK46 Analog Model WPS-1000-MK46 WPS-1250-MK46 Measuring range 1000 mm 1250 mm Analog output Potentiometer, current, Potentiometer voltage Resolution Wire potentiometer P25 0.3 mm 0.4 mm Hybrid potentiometer P10/U10/I10 towards infinity Linearity Wire potentiometer P25 ≤...

  • Page 14: Technical Data Mk77 Analog

    Functional Principle, Technical Data Technical Data MK77 Analog Model WPS-2100-MK77 Measuring range 2100 mm Analog output Potentiometer Resolution Wire potentiometer P25 0.55 mm Linearity Wire ≤ ±0.25 % FSO ≤ ±5.25 mm potentiometer P25 Sensor element Wire potentiometer Wire extension force (max.) approx.

  • Page 15: Technical Data Mk60 Analog

    Functional Principle, Technical Data Technical Data MK60 Analog Model WPS-1500-MK60 Measuring range 1500 mm Analog output Potentiometer, current, voltage Resolution Hybrid potentiometer P10 towards infinity Linearity Hybrid potenti- ≤ ±0.15 % d.M. ≤ ±2.25 mm ometer P10 Sensor element Hybrid potentiometer Wire extension force (max.) approx.

  • Page 16: Technical Data Mk88 Analog

    Functional Principle, Technical Data Technical Data MK88 Analog Model WPS-2300-MK88 WPS-3500-MK88 WPS-5000-MK88 Measuring range 2300 mm 3500 mm 5000 mm Analog output Potentiometer, current, voltage Resolution Hybrid potentiometer P10 towards infinity Linearity Hybrid potentiometer P10 ≤ ±0.15 % d.M. ≤ ±3.45 mm Hybrid potentiometer P10 ≤...

  • Page 17: Technical Data Mk120 Analog

    Functional Principle, Technical Data Technical Data MK120 Analog Model WPS-3000-MK120 WPS-5000-MK120 WPS-7500-MK120 Measuring range 3000 mm 5000 mm 7500 mm Analog output Potentiometer, current, voltage Resolution Hybrid potentiometer P10 towards infinity Linearity Hybrid potenti- ≤ ±0.15 % FSO ≤ ±4.5 mm ≤...

  • Page 18: Technical Data Mk30 Digital

    Functional Principle, Technical Data Technical Data MK30 Digital Model WPS-500-MK30 WPS-750-MK30 Measuring range 500 mm 750 mm Digital output Encoder: E (5 ... 24 VDC) / Encoder E830 (8 ... 30 VDC) Resolution 10 Pulse / mm 6.7 Pulse / mm 0.1 mm 0.15 mm Linearity...

  • Page 19: Technical Data Mk46 Digital

    Functional Principle, Technical Data 2.10 Technical Data MK46 Digital Model WPS-1250-MK46 Measuring range 1250 mm Digital output Encoder: E (5 ... 24 VDC) / Encoder E830 (8 ... 30 VDC) Resolution 4 Pulse / mm 0.25 mm Linearity ≤ ±0.05 % FSO ≤...

  • Page 20: Technical Data Mk77 Digital

    Functional Principle, Technical Data 2.11 Technical Data MK77 Digital Model WPS-2100-MK77 Measuring range 2100 mm Digital output Encoder: E (5 ... 24 VDC) / Encoder E830 (8 ... 30 VDC) Resolution 2.32 Pulse / mm 0.43 mm Linearity ≤ ±0.05 % FSO ≤...

  • Page 21: Technical Data Mk60 Digital

    Functional Principle, Technical Data 2.12 Technical Data MK60 Digital Model WPS-2400-MK60-CR Measuring range 2400 mm Digital output TTL01 (A, B, 0) / TTL02 (A, B, /B, 0) Resolution 6.83 Pulse / mm 0.146 mm Linearity ≤ ±0.05 % FSO ≤ ±1.2 mm Sensor element Incremental encoder Wire extension force (max.)

  • Page 22: Technical Data Mk88 Digital

    Functional Principle, Technical Data 2.13 Technical Data MK88 Digital Model WPS-2300-MK88 WPS-3500-MK88 WPS-5000-MK88 Measuring range 2300 mm 3500 mm 5000 mm Digital interface CANopen Resolution 0.56 mm 0.85 mm 1.22 mm Linearity Hybrid ≤ ±0.15 % FSO ≤ ±3.45 mm potentiometer P10 Hybrid ≤...

  • Page 23: Delivery

    Delivery Delivery Unpacking, Included in Delivery 1 Sensor 1 Assembly Instructions Do not remove draw-wire displacement sensors from packaging using the measuring wire, the wire clip or the eyelet. Transport them in such a way that they cannot be damaged. Check the delivery for completeness and shipping damage immediately after unpacking.

  • Page 24: Installation And Assembly

    Installation and Assembly Installation and Assembly Precautions Free return of measur- Do not pull out the measuring wire beyond the measuring range listed. ing wire not permitted! > Damage to or destruction of the sensor > Risk of injury due to whiplash of the Do not damage the measuring wire.

  • Page 25: Sensor Mounting

    Installation and Assembly Sensor Mounting Mount the sensor either with the screws or with mounting clamps according to the specifications in the following table and according to the figures, see Fig. 2 et seq. Model Screws for Mounting clamp through-hole MK30 3 x M2.5 MK46...

  • Page 26: Dimensional Drawings

    Installation and Assembly Dimensional Drawings 4.3.1 wireSENSOR WPS MK30 Analog approx. 8 approx. 12 ø3 Mounting hole 3x ø2.7 Mounting clamps with M3 screws 3 contact pins 3.25 23.5 20.5 35.7 Fig. 2 Dimensional drawing WPS-50-MK30-Pxx with potentiometer, dimensions in mm (inches) wireSENSOR, WPS Page 26...
  • Page 27 Installation and Assembly approx. 12 ø3 Mounting hole Mounting clamps 3x ø2.7 with M3 screws 3.25 23.5 20.5 42.3 Fig. 3 Dimensional drawing WPS-xxx-MK30-Pxx with potentiometer, dimensions in mm (inches) Measuring range (mm) A (mm) 150 / 250 / 500 approx.

  • Page 28: Wiresensor Wps Mk30 Digital

    Installation and Assembly 4.3.2 wireSENSOR WPS MK30 Digital approx. 12 ø3 3x ø2.7 Mounting hole Mounting clamps with M3 screws 3.25 23.5 20.5 39.5 Fig. 4 Dimensional drawing WPS-xxx-MK30-Exxx with encoder, dimensions in mm (inches) Measuring range (mm) A (mm) approx.

  • Page 29: Wiresensor Wps Mk46 Analog

    Installation and Assembly 4.3.3 wireSENSOR WPS MK46 Analog approx. 12.8 Mounting clamps with M3 screws ø3 3x ø2.7 3.25 39.5 Mounting hole Fig. 5 Dimensional drawing WPS-xxxx-MK46-Pxx with potentiometer, dimensions in mm (inches) Measuring range (mm) A (mm) 1000 approx. 18 1250 approx.
  • Page 30 Installation and Assembly approx. 13,3 Mounting clamps ø3 with M3 screws 3x ø2.7 3,25 39,5 Mounting hole Fig. 6 Dimensional drawing WPS-xxxx-MK46-P10 / -MK46-CR-P25 / -MK46-U10/ -MK46-I10 with potentiometer, current, voltage, dimen- sions in mm (inches) Measuring range (mm) A (mm) 1000 approx.

  • Page 31: Wiresensor Wps Mk46 Digital

    Installation and Assembly 4.3.4 wireSENSOR WPS MK46 Digital approx. 20 approx. 12.8 Mounting clamps ø3 with M3 screws 3x ø2.7 3.25 39.5 Mounting hole 43.5 Fig. 7 Dimensional drawing WPS-xxxx-MK46-Exxx with encoder, dimensions in mm (inches) wireSENSOR, WPS Page 31...

  • Page 32: Wiresensor Wps Mk77 Analog

    Installation and Assembly 4.3.5 wireSENSOR WPS MK77 Analog approx. 22.5 approx. 34.3 3x ø3.2 ø3 Mounting hole Mounting clamps with M3 screws 28.5 50.5 Fig. 8 Dimensional drawing WPS-xxxx-MK77-P25 with potentiometer, dimensions in mm (inches) wireSENSOR, WPS Page 32...
  • Page 33 Installation and Assembly approx. 22.5 approx. 34.3 3x ø3,2 Mounting hole ø3 Mounting clamps with M3 screws 28.5 78.5 Fig. 9 Dimensional drawing WPS-xxxx-MK77-CR-P25 with potentiometer, dimensions in mm (inches) wireSENSOR, WPS Page 33...

  • Page 34: Wiresensor Wps Mk77 Digital

    Installation and Assembly 4.3.6 wireSENSOR WPS MK77 Digital approx.. 22.5 approx. 34.3 3x ø3.2 ø3 Mounting hole Mounting clamps with M3 screws 28.5 45.5 Fig. 10 Dimensional drawing WPS-xxxx-MK77-Exxx with encoder, dimensions in mm (inches) wireSENSOR, WPS Page 34...

  • Page 35: Wiresensor Wps Mk60 Analog

    Installation and Assembly 4.3.7 wireSENSOR WPS MK60 Analog 24.2 13.5 89.8 Fig. 11 Dimensional drawing WPS-xxxx-MK60-CR-x with potentiometer, current, voltage, dimensions in mm (inches) wireSENSOR, WPS Page 35...

  • Page 36: Wiresensor Wps Mk60 Digital

    Installation and Assembly 4.3.8 wireSENSOR WPS MK60 Digital 24.2 13.5 89.8 Fig. 12 Dimensional drawing WPS-xxxx-MK60-CR-TTLxx with TTL01, TTL02, dimensions in mm (inches) wireSENSOR, WPS Page 36...

  • Page 37: Wiresensor Wps Mk88 Analog

    Installation and Assembly 4.3.9 wireSENSOR WPS MK88 Analog approx. 21.7 approx. 38.2 13.5 90.7 99.8 Fig. 13 Dimensional drawing WPS-xxxx-MK88-CR-x with potentiometer, current, voltage, dimensions in mm (inches) wireSENSOR, WPS Page 37...

  • Page 38: Wiresensor Wps Mk88 Digital

    Installation and Assembly 4.3.10 wireSENSOR WPS MK88 Digital approx. 21.7 approx. 38.2 13.5 90.8 Fig. 14 Dimensional drawing WPS-xxxx-MK88-SR12-CO with CANopen, dimensions in mm (inches) wireSENSOR, WPS Page 38...

  • Page 39: Wiresensor Wps Mk120 Analog

    Installation and Assembly 4.3.11 wireSENSOR WPS MK120 Analog approx. 53 3x ø6 Mounting holes 27.7 55.7 73.7 Fig. 15 Dimensional drawing WPS-xxxx-MK120-CR-x, measuring ranges 3000, 5000 mm, with potentiometer, current, voltage, dimensions in mm (inches) wireSENSOR, WPS Page 39...
  • Page 40 Installation and Assembly ca. 53 3x ø6 Mounting hole 27.7 55.7 73.7 Fig. 16 Dimensional drawing WPS-xxxx-MK120-CR-x, measuring range 7500 mm, with potentiometer, current, voltage, dimensions in mm (inches) wireSENSOR, WPS Page 40...

  • Page 41: Wire Guide And Fastening

    Installation and Assembly Wire Guide and Fastening If the measuring wire has to be extracted from the sensor to guide the wire respectively to fix it to the target A measuring wire under Wrong - the sensor may not be held by another person tension where opera- - the measuring wire may not be further extracted but tors are standing can...

  • Page 42: Pin Assignment Analog

    Installation and Assembly Pin Assignment Analog 4.5.1 Potentiometer Output Plug M16 Integrated cable- Open contacts Output -SA / -SR CA / -CR Potentiometer output (P) max. 32 VDC at Supply voltage 1 kOhm / max. 1 W 1 kOhm ±10 % Resistance (resistance divider) Temperature...

  • Page 43: Voltage Output

    Installation and Assembly 4.5.2 Voltage Output Voltage output (U) Supply voltage 14 ... 27 VDC (non stabilized Current consumption max. 30 mA 0 ... 10 VDC Output voltage Options 0 ... 5 / ±5 V Output current 2 mA max. Load impedance >...

  • Page 44: Current Output

    Installation and Assembly 4.5.3 Current Output Current output (I) Supply voltage 14 ... 27 VDC (non stabilized Current consumption max. 35 mA Output current 4 ... 20 mA Load < 600 Ohm Signal noise < 1.6 μA Temperature coefficient ±0.01 % FSO/K View Electromagnetic EN 61000-6-4...

  • Page 45: Pin Assignment Digital

    Installation and Assembly Pin Assignment Digital 4.6.1 CANopen 4.6.1.1 CANopen Pin Assignment CANopen Assignment n.c. V+ /7 ... 32 VDC) 5-pin housing connector View on pin side CAN-High A-coded CAN-Low Fig. 21 Table for pin assignment CANopen wireSENSOR, WPS Page 45...

  • Page 46: Canopen Features

    Installation and Assembly 4.6.1.2 CANopen Features CANopen features Profile Communication profile CiA 301. Device profile CiA 406 (absolute linear encoder) 1x SDO server 2x TxPDO PDO modes Event-/time-triggered, synchronous (cyclic/acyclic) Preset value The „Preset“ parameter can be used to set the current measured value to any value. The difference from the original value is stored in the object.

  • Page 47: Incremental Encoder

    Installation and Assembly 4.6.2 Incremental Encoder 4.6.2.1 Signal Output Output A Output A Output B Output B Zero pulse Zero pulse Fig. 24 Signal output wireSENSOR, WPS Page 47...
  • Page 48 Installation and Assembly Output TTL01 NPN (5 VDC ±5 %) Level High ≥ UB - 0.2 V Level Low 0.55 - 0.75 V Load High ≤ 1.85 mA Output A, B, 0 Output TTL02 Linedriver (5 VDC ±5 %) Level High ≥...

  • Page 49: Pin Assignment

    Installation and Assembly 4.6.2.2 Pin Assignment Pin assignment E, E830 Cable color Assignment White Brown Green Yellow Gray Fig. 25 Pin assignment E, E830 Pin assignment TTL01 Cable color Assignment Brown Gray White Green Yellow Fig. 26 Pin assignment TTL01 wireSENSOR, WPS Page 49...
  • Page 50 Installation and Assembly Pin assignment TTL02 Cable color Assignment Black Brown Black Orange Black Yellow Black n.c. Fig. 27 Pin assignment TTL02 Note the pin assignment for draw-wire displacement sensors with encoder output. The sensor contains an additional supplement for detailed information. wireSENSOR, WPS Page 50...

  • Page 51: Operation

    Imperfect wire guiding can lead to increased wear and premature defects. The warranty and all liability claims are null and void if the device is manipulated by unauthorized persons. Repairs are to be made exclusively by Micro-Epsilon, see wireSENSOR, WPS Page 51...

  • Page 52: Disclaimer

    MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in particular consequential damage, e.g., due to...

  • Page 53: Service, Repair

    Service, Repair Service, Repair If the sensor is defective, please send us the effected MICRO-EPSILON MESSTECHNIK parts for repair or exchange. GmbH & Co. KG If the cause of a fault cannot be clearly identified, Koenigbacher Str. 15 please send the entire measuring system to: 94496 Ortenburg / Germany Tel.

  • Page 54: Decommissioning, Disposal

    Here you can inform yourself about the respective national collection and return points. - Old devices can also be returned for disposal to MICRO-EPSILON at the address given in the imprint at https://www.micro-epsilon.de/impressum/. - We would like to point out that you are responsible for deleting the measurement-specific and personal data on the old devices to be disposed of.

  • Page 55: Appendix

    Appendix Accessories and Spare Parts TR1-WDS Guide pulley adjustable with mounting socket, see Fig. 21 TR3-WDS Guide pulley fix with mounting socket, see Fig. 22 WE-xxxx-CLIP Wire extension with wire clip, see Fig. 23, wire length in millimeters for xxxx, max.
  • Page 56 ø21 (dia. 0.83) 4 (.16) (.79) 26 (1.02) 11 (.43) ø4.3 (dia. 017) Fig. 29 Guide pulley TR3-WDS fix with mounting socket, dimensions in mm (inches) wireSENSOR, WPS Page 56...
  • Page 57 9.5 (.37) ø7.5 (dia. 0.30) ø0.45 (dia. 0.02) ø3 (dia. 0.12) ø4 Ring thickness (dia. 0.16) 2 mm (.51) (.35) Fig. 30 Wire extension WE-xxxx-CLIP , dimensions in mm (inches) wireSENSOR, WPS Page 57...
  • Page 58 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751099-E012073HDR info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...

This manual is also suitable for:

Wps-x-mk30Wps-x-mk46Wps-x-mk60Wps-x-mk77Wps-x-mk88Wps-x-mk120

Table of Contents