Boom Extension Cylinder - Genie S-45 XC Service And Repair Manual

July 2019
4-4
Primary Boom Extension
Cylinder
The primary boom extension cylinder extends and
retracts the primary boom extension tube.The
primary boom extension cylinder is equipped with
counterbalance valves to prevent movement in the
event of a hydraulic line failure.
How to Remove the Primary

Boom Extension Cylinder

Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting
this procedure without these skills
and tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications, Hydraulic Hose and Fitting Torque
Specifications.
1 Extend the boom until the extension cylinder
rod-end pivot pins are accessible in the
extension tube.
2 Remove the master cylinder. See the repair
procedure, How to Remove the Master
Cylinder.
3 Raise the primary boom to a horizontal
position.
4 At the pivot end of the boom, remove the
cover from the end of the #1 boom tube.
5 At the pivot end of the boom, remove the
retaining fasteners and blocks securing the
extend cylinder to the #2 boom tube through
the access holes in the #1 boom tube.
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX
Primary Boom Components
6 Tag, disconnect and plug the primary boom
extension cylinder hydraulic hoses. Cap the
fittings on the cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
7 At the platform end of the boom, remove the
external snap rings from the extension
cylinder rod-end pivot pin. Use a soft metal
drift to remove the pin.
8 At the pivot end of the boom, remove the
retaining fasteners and blocks securing the
extend cylinder to the #1 boom tube'
9 Support and slide the extension cylinder out of
the primary boom.
Crushing hazard. The extension
cylinder could fall when removed
from the extension boom if not
properly supported.
Component damage hazard. Be
careful not to damage the
counterbalance valves on the
primary boom extension cylinder
when removing the cylinder from
the primary boom.
Component damage hazard.
Hoses and cables can be
damaged if the primary boom
extension cylinder is dragged
across them.
Note: Note the length of the cylinder after removal.
The cylinder must be at the same length for
installation.
Service and Repair Manual
49