Genie S-120 Operators Manual With Maintenance Information
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Lifting Systems
  5. S-120
  6. Operators manual with maintenance information
Genie S-120 Operators Manual With Maintenance Information

Genie S-120 Operators Manual With Maintenance Information

Hide thumbs Also See for S-120:
Table of Contents

Advertisement

Quick Links

See also: Service & Repair Manual , Service Manual
Operator's Manual
with Maintenance Information
First Edition
Fourth Printing
Part No. 62756

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the S-120 and is the answer not in the manual?

Questions and answers

Related Manuals for Genie S-120

Summary of Contents for Genie S-120

  • Page 1 Operator’s Manual First Edition Fourth Printing with Maintenance Information Part No. 62756...

  • Page 2: Table Of Contents

    Second Printing, July 2000 Third Printing, July 2000 Fourth Printing, January 2001 "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "S" is a trademark of Genie Industries. These machines comply with ANSI/SIA 92.5-1992.

  • Page 3: Safety Rules

    You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 4 10.67 750KV to 1000KV 13.72 Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 5 Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 6 Check work area for overhead obstructions or the platform. other possible hazards. It is recommended that operators wear an approved hard hat when operating the machine. Be aware of crushing hazard when grasping the platform guard rail. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 7 Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. No stunt driving or horseplay while operating a machine. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 8 Damaged Machine Hazards Decal Legend Do not use a damaged or malfunctioning machine. Genie product decals use symbols, color coding and signal words to identify the following: Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift.

  • Page 9: Controls

    17 S-125 models: Jib boom up/down buttons 8 Emergency Stop button 18 Platform rotate left/right buttons 9 Gasoline/LPG models: Choke button 19 Turntable rotate left/right buttons Deutz Diesel models: Glow plug button 10 Key switch for off/platform/ground selection Part No. 62756 Genie S-120 & Genie S-125...
  • Page 10 6 Raise Boom indicator light 14 Fault indicator light 7 Horn button 15 Low fuel indicator light 8 Generator button with 16 Check engine indicator light indicator light (option) Genie S-120 & Genie S-125 Part No. 62756...
  • Page 11 23 Single axis proportional 20 Used for optional equipment functions control handle for boom 21 Steer mode select buttons 28 S-125 models: Jib boom up/ extend/retract function with indicator lights down toggle switch Part No. 62756 Genie S-120 & Genie S-125...

  • Page 12: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 13 Drive and turntable motors and drive hubs Boom and axle wear pads Tires and wheels Engine and related components Limit switches and horn Alarms and beacons (if equipped) Nuts, bolts and other fasteners Platform entry mid-rail or gate Part No. 62756 Genie S-120 & Genie S-125...

  • Page 14: Maintenance

    60°F / 15.5°C (synthetic) 5W-30 -10°F to 90°F / -23°C to 32°C 10W-40 above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SE or CC/SF grades. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 15 2 inches (5 cm) of the sight gauge. help eliminate corrosion on the battery terminals and cables. Hydraulic oil specifications Hydraulic oil type Dexron equivalent Tank capacity 55 gallons 208 liters Hydraulic system 65 gallons 246 liters (including tank) Part No. 62756 Genie S-120 & Genie S-125...
  • Page 16 Machines that have been out of service for more than three months must receive the quarterly inspection before placing the machine back into service. Genie S-120 & Genie S-125 Part No. 62756...

  • Page 17: Function Tests

    After repairs are completed, the operator must Result: The boom should lower and return to perform a pre-operation inspection and function the stowed position. tests again before putting the machine into service. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 18 Result: All boom functions should operate. extend button and the boom retract button. Result: The boom should extend and retract normally. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 19 > 65 the green area. 33 Press the engine idle speed select button until the indicator light next to foot switch activated high idle (rabbit and foot switch symbol) is on. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 20 OR press the thumb rocker switch in the direction indicated by the blue traingle.. Result: All wheels should turn in the direction that the blue triangles point on the drive chassis. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 21 Note: The brakes must be able to hold the machine on any slope it is able to climb. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 22 Result: The maximum achievable drive speed with the boom fully extended should not exceed 0.6 feet per second (0.2 meters per second). Note: The machine will travel 40 feet in 70 seconds (12.2 meters in 70 seconds). Genie S-120 & Genie S-125 Part No. 62756...

  • Page 23: Work Place Inspection

    It is the operator's responsibility to read and remember the work place hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 62756 Genie S-120 & Genie S-125...

  • Page 24: Operating Instructions

    That means every new operator should perform a pre-operation inspection, function tests, and a work place inspection before using the machine. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 25 Use the color-coded direction arrows on the Drive and steer functions are not platform controls and the drive chassis to identify available from the ground controls. the direction the wheels will turn. Part No. 62756 Genie S-120 & Genie S-125...
  • Page 26 · Rabbit and foot switch symbol: foot switch activated high idle · Turtle symbol: low idle · Rabbit symbol: high idle Genie S-120 & Genie S-125 Part No. 62756...
  • Page 27 The Platform Level toggle switch will only work in the direction that will level the platform. Level the platform until the indicator light is off. Part No. 62756 Genie S-120 & Genie S-125...

  • Page 28: Transport

    Use chains or straps of ample load capacity. Transport configuration: S-120 Turn key switch to the position and remove key before transporting. Inspect entire machine for loose or unsecured items. Transport configuration: S-125 Genie S-120 & Genie S-125 Part No. 62756...

  • Page 29: Decals

    Danger, Tip-over Hazard 72866 Warning, Explosion Hazard 40434 Label, Lanyard Anchorage Point 43594 Notice, Maximum Capacity, 750 lbs, S-120 1 44986 Notice, Max. Manual Force, 90 lbs, CE Shading indicates decal is hidden from view, i.e. 61227 Ground Control Panel under covers Part No.
  • Page 30 Operator's Manual First Edition · Fourth Printing DECALS Genie S-120 & Genie S-125 Part No. 62756...

  • Page 31: Specifications

    Drive speed, 0.4 mph 0.6 km/h fully extended 40 ft/70 sec 12.2 m/70 sec Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 62756 Genie S-120 & Genie S-125...

  • Page 32: Genie S-120 & Genie S

    Drive speed, 0.4 mph 0.6 km/h fully extended 40 ft/70 sec 12.2 m/70 sec Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Genie S-120 & Genie S-125 Part No. 62756...
  • Page 33 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Holland Genie Australia Pty Ltd. Phone + 31 70 51 78836 Phone + 61 7 3375 1660 Fax + 31 70 51 13993 Fax + 61 7 3375 1002...

This manual is also suitable for:

S-125

Table of Contents