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Promotech DRAGON Operator's Manual

Cutting carriage
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OPERATOR'S MANUAL
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CUTTING CARRIAGE
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: +48 85 678-34-00, Fax: +48 85 651-15-31
www.promotech.eu
e-mail:
office@promotech.eu

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  • Page 1 OPERATOR’S MANUAL CUTTING CARRIAGE ul. Elewatorska 23/1, 15-620 Białystok, Poland Phone: +48 85 678-34-00, Fax: +48 85 651-15-31 www.promotech.eu e-mail: office@promotech.eu...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................4 1.4. Equipment included ....................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Preparing ........................8 3.2. Operating ........................9 3.3.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The DRAGON (HS) is a cutting carriage designed to cut steel by using oxy-fuel or plasma torches with the handle diameter of 28–35 mm (1.10–1.38’’). The carriage travels horizontally on the workpiece or track with the inclination of up to 10°.

  • Page 4: Design

    16.8 kg (37 lbs) 16.8 kg (37 lbs) 1.3. Design The DRAGON (HS) cutting carriage contains a drive system, a controller, a rack, a counterweight, and a standard torch holder. The drive system incorporates a gear-motor that drives two steel wheels.

  • Page 5: Equipment Included

    DRAGON (HS) 1.4. Equipment included The DRAGON (HS) is supplied including the following elements. Carriage 1 unit Foam-filled cardboard box 1 unit 540 mm (21.3’’) rack 1 unit 1.3 kg (2.9 lbs) counterweight 1 unit 28–35 mm standard torch holder...

  • Page 6: Safety Precautions

    22. Never try to manually stop the motion of the carriage. To stop, set the clutch to OFF or the travel direction switch to the position ‘O’. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 7 26. Never leave the carriage unattended during operation. 27. Remove from the worksite and store in a secure and dry location when not in use. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 8: Startup And Operation

    Position the carriage on the workpiece or the track so that the torch is placed right above the starting point of the cut. Then, set the clutch to the position ON. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 9: Operating

    The 2.5 mm hex wrench needed to unscrew the control panel is not included in standard equipment. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 10 Place the jumper cap in the position corresponding to the required unit. Fig. 3. Changing the unit of speed This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 11: Troubleshooting

    If this message still appears, contact service center for inspection and repair. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 12: Maintenance

    1. Check whether the knob and the switches operate as intended. Replace if loose or damaged. 2. Inspect cables, cords, and hoses. Replace if damaged. 3. Tighten screws if loose. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 13: Accessories

    To connect two rails, use the 4 mm hex wrench, connecting plate, M5x6 screws, and 5.3 mm washers as shown in the figure below. Part number: TRO-0475-13-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 14: 1000 Mm (39'') Rack

    Note that using the 1000 mm (39’’) rack may also require the roller support or 2.6 kg counterweight to balance the carriage. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 15: Kg (5.7 Lbs) Counterweight

    To install, loosen the handle of the torch holder and remove the holder. Then, place the support onto the rack, secure with the handle, and reinstall the holder. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 16: Cable Anchor

    5.6.1. Standard torch holder Designed for torches with the handle diameter of 28–35 mm (1.10–1.38’’) and allows rough adjustment of the torch angle. Part number: UCW-0475-28-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 17: Precise Torch Holder

    The holder allows adjustment of the vertical position of the torch by using the knob and rough adjustment of the angle. Part number (30 mm): UCW-0475-61-00-00-0 Part number (35 mm): UCW-0475-29-00-00-1 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 18: Precise Machine Torch Holder (For Oxy-Fuel Cutting)

    5.7. Sliding holder Designed to be combined with other holders, which enables use of a second torch independently of the standard torch. Part number: UCW-0475-15-00-00-1 Bracket This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 19 Remove the counterweight or holder in use, and then place the combined holder onto the rack. Next, rotate the knob to set the combined holder in the required position along the rack. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 20: Circle Cutting Attachment For 240-1000 Mm Radius

    M6x30 screws. Place the tip of the pilot pin in the center of the circle and lock the levers of the clamping blocks. Part number: CYR-0475-83-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 21: Left And Right Heat Protection Shield

    Additionally protect the carriage from the influence of a high temperature. Install as shown in the figure below. Part number: OSL-0475-55-00-00-0 Part number: OSL-0475-54-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 22: Bottom Heat Protection Shield

    Use the 4 mm hex wrench and two M6x12 screws to tighten the unit to the track, and then set the levers to the position ‘I’. Part number: ZSP-0475-56-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 23: Gas Manifold (For Oxy-Fuel Cutting)

    2/2 manifold with cut-off valve 3/8’’ LH (metric): 1/4’’ RH RZD-0475-65-00-00-0 3/3 manifold with cut-off valve 2/3 manifold with cut-off valve (metric): (metric): RZD-0475-72-00-00-0 RZD-0475-66-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 24 (imperial): (imperial): RZD-0475-71-00-00-0 RZD-0475-69-00-00-0 To install, place the manifold into the slot and tighten with the 4 mm hex wrench and the M5x45 screw. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 25: Gas Manifold Bracket (For Oxy-Fuel Cutting)

    5 mm hex wrench and M6x30 screws to tighten the bracket between the cable anchor and the side wall. Part number: PDT-0475-87-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 26: Arc Ignition Set (For Plasma Cutting)

    Cutting circuit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 27: Wiring Diagram

    DRAGON (HS) 6. WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 28: Declaration Of Conformity

     EN 50144-1  EN 60974-10 and satisfies safety regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. Białystok, 23 February 2012 ___________________________ Marek Siergiej This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 29: Quality Certificate

    (voltage 1000 V, frequency 50 Hz) Date Ω ..........Resistance of the protective circuit Signature Quality control ..........Adjustments, inspections Quality control ..........This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 30: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the DRAGON (HS) Cutting Carriage to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale. This warranty does not cover damage or wear that arise from misuse, accident, tempering or any other causes not related to defects in workmanship or material.

This manual is also suitable for:

Dragon hs

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