Promotech BM-16 Operator's Manual

Promotech BM-16 Operator's Manual

Bevelling machine

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OPERATOR'S MANUAL
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B
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BEVELLING MACHINE
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: +48 85 678-34-00, Fax: +48 85 651-15-31
www.promotech.eu
e-mail:
office@promotech.eu

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Summary of Contents for Promotech BM-16

  • Page 1 OPERATOR’S MANUAL BEVELLING MACHINE ul. Elewatorska 23/1, 15-620 Białystok, Poland Phone: +48 85 678-34-00, Fax: +48 85 651-15-31 www.promotech.eu e-mail: office@promotech.eu...
  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................4 1.4. Equipment included ....................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Installing and removing the milling head ..............8 3.2.
  • Page 3: General Information

    BM-16 1. GENERAL INFORMATION 1.1. Application The BM-16 is a bevelling machine designed to mill edges of plates and pipes made of steel, aluminum alloys, brass, or plastics. Depending on the milling head used the machine allows bevelling workpieces with a thickness of at least 1.5 mm (0.06’’) at the angle of 20°, 22.5°, 27.5°, 30°, 37.5°, 40°, 45°, 50°, 55°, 60°, or 65°...
  • Page 4: Design

    Switch lock Air vents Speed adjustment dial Handle Sleeve ON/OFF switch Guide Clamping screw Milling head Guiding roller Fig. 2. View of the BM-16 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 5: Equipment Included

    1 unit 5 mm hex wrench 1 unit 14 mm hex wrench 1 unit 32 mm flat wrench 1 unit Operator’s Manual 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 6: Safety Precautions

    19. Do not touch moving parts or metal chips formed during milling. Prevent objects from being caught in moving parts. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 7 25. Remove from the worksite and store in a secure and dry location when not in use. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 8: Startup And Operation

    Washers CORRECT unused ✓ INCORRECT Distance washers (too large gap between roller and cutting insert) Fig. 3. Installing the milling head This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 9 14 mm hex wrench to unscrew the head (8), and remove it (9). Fig. 4. Removing the milling head This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 10: Adjusting The Bevel Parameters

    16.3 12.8 13.0 13.5 13.9 15.1 15.7 13.8 14.1 14.7 15.0 Tab. 1. Relation between bevel width and height of the available milling heads This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 11: Adjusting The Guide For Bevelling With Radius

    When using structural steel of standard quality or quality steel, set the speed to setting 4 and decrease the speed if intensive sparking occurs during operation. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 12: Operating

    After the work is finished, turn off the motor by releasing the ON/OFF switch, wait until the rotation stops, and unplug the machine from the power source. Clean the machine with a cotton cloth without using any agents. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 13: Replacing The Cutting Inserts

    Clean the threads once a week and, if necessary, grease the fixing screws for inserts using an agent (for instance copper paste) that will prevent the screws from blocking. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 14: Replacing The Roller

    Washers unused CORRECT ✓ INCORRECT Distance washers (too large gap between roller and cutting insert) Fig. 9. Replacing the roller This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 15: Replacing The Brushes

    To install brushes, proceed in reverse order. After the replacement, run the motor without load for 20 minutes. Fig. 10. Replacing the brushes This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 16: Accessories

    (Fig. 11). Heat the screws, and then use the 3 mm hex wrench to unscrew the standard guide and screw in the guide for pipes. Fig. 11. Installing the guide for pipes This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 17 (5). Then, start the machine, slowly slide it toward the edge, and bevel according to the direction 6. Fig. 12. Using the machine on a pipe This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 18: Anti-Scratch Guide Sticker

    ‘0’ on the pitch, and then place the machine into the worktable fixture (3) so that the motor rests on the support (4). This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 19 BM-16 Fig. 13. Installing the machine into the worktable fixture This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 20 2 so that it makes contact with the guide 3. Next, move the horizontal clamp toward the workpiece (4) and tighten the screws in this position (5). Fig. 14. Adjusting the horizontal clamp This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 21 Start the machine and set the required rotational speed. Then, place the workpiece on the left and bevel according to the direction 6. Fig. 15. Adjusting the vertical clamp This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 22: Radius Insert Positioner

    (2). Finally, rotate the sleeve (3) so that the guide makes contact with the positioner (4). Fig. 16. Adjusting the guide for bevelling with radius This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 23: Milling Tools

    PLY-000159 Radius insert R3 (4 required) PLY-000160 Radius insert R4 (4 required) PLY-000161 Radius insert R5 (4 required) SRB-000289 Fixing screw for radius insert This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 24: Spare And Wearing Parts

    32 mm flat wrench KLC-000008 5 mm hex wrench KLC-000029 14 mm hex wrench KLC-000028 T15 torx screwdriver SMR-000005 Grease for screws (5 g, 0.17 oz) This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 25: Wiring Diagram

    BM-16 6. WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 26: Declaration Of Conformity

    EN ISO 12100-1  EN ISO 12100-2 and satisfies safety regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. Białystok, 10 April 2013 ___________________________ Marek Siergiej This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 27: Quality Certificate

    BM-16 8. QUALITY CERTIFICATE Machine control card BM-16 BEVELLING MACHINE Serial number ................Quality control ..........Adjustments, inspections Quality control ..........This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 28: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the BM-16 Bevelling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale. This warranty does not cover cutting inserts as well as damage or wear that arise from misuse, accident, tempering, or any other causes not related to defects in workmanship or material.

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