Related Manuals for Wacker Neuson BPS1030
Summary of Contents for Wacker Neuson BPS1030
- Page 1 Operator’s Manual Vibration Plate Machine Type BPS1030, BPS1135, BPS1340 Material Number 5100060589 5100060589 Version Date 07/2021 Language [us]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi- cations for further technical development at any time without any claim to changes to machines already delivered.
- Page 3 California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
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Page 4: Table Of Contents
Contents Contents EC Declaration of Conformity Foreword Introduction ............................ 7 Storage Location of the Operator's Manual .................. 7 Accident Prevention Regulations ...................... 8 Contact person .......................... 9 Limitation of liability........................... 9 Use of the operator’s manual...................... 9 Usage Designated use .......................... 10 Unintended use.......................... - Page 5 Contents Maintenance Safety instructions for maintenance.................... 31 Maintenance plan ........................... 32 Maintenance work........................... 33 Troubleshooting 10.1 Troubleshooting machine ....................... 38 Shutdown 11.1 Temporary decommissioning...................... 39 11.2 Final shutdown.......................... 39 Accessories 12.1 Accessories............................. 40 Technical Data 13.1 General instructions ........................ 42 13.2 Noise and vibration data .........................
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Page 6: Ec Declaration Of Conformity
EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BPS1030, BPS1135, BPS1340 Product type Vibratory rammer Function of product... -
Page 7: Foreword
Foreword Introduction 2.1 Foreword Introduction This operator’s manual contains important information and procedures for the safe, proper and economical operation of this machine. Careful read- ing, understanding and observing it helps to avoid hazards, reduce repair costs and downtimes and thus increase the availability and service life of the machine. -
Page 8: Accident Prevention Regulations
Foreword 2.3 Accident Prevention Regulations Explanation of symbols Symbol Explanation 1., 2., 3… Indicates an activity. The sequence of the steps must be observed. ⇨ Indicates a result or an intermediate result of an action. ✓ Indicates prerequisites that must be established for the activity. ●... -
Page 9: Contact Person 2.4
Foreword Contact person 2.4 Contact person Depending on the country, the contact person is a service partner, a sub- sidiary or a dealer. On the Internet at - http://www.wackerneuson.com. Limitation of liability In the event of the following infringements, the manufacturer disclaims any liability for personal injury and damage to property: •... -
Page 10: Usage
Usage 3.1 Designated use Usage Designated use Designated use also includes observing all notes and safety instructions in this operator’s manual and observing the prescribed care and mainte- nance instructions. The machine is used for: • Compaction in earth and gravel construction. •... -
Page 11: Safety
Safety Safety symbols and signal words 4.1 Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious injury if it is not avoided. -
Page 12: Structual Changes
Safety 4.3 Structual changes Structual changes Structural modifications may not be made without the written consent of the manufacturer. Unauthorized structural changes may result in hazards to the operator and/or third parties as well as damage to the machine. The manufacturer's liability and warranty are also void in the event of unauthorized structural alterations. -
Page 13: Obligations Of The Operator 4.5
Safety Obligations of the operator 4.5 Obligations of the operator • Know and implement applicable health and safety regulations. • In a risk assessment, identify hazards arising from working conditions at the place of use. • Create operating instructions for the operation of this machine. •... - Page 14 Safety 4.7 General safety instructions 4.7.1 Workplace • Before starting work, familiarize yourself with the working environ- ment, e.g. load-bearing capacity of the floor or obstacles in the envi- ronment. • Secure work area to public transport area. • Necessary protection of walls and ceilings, e.g. in trenches. •...
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Page 15: Specific Safety Instructions For Vibration Plates 4.8
Safety Specific safety instructions for vibration plates 4.8 4.7.3 Handling and use • Handle machines with care. Do not operate machines whose compo- nents or control elements are defective. Have defective components or control elements replaced immediately. Machines with defective components or control elements entail a high risk of injury! •... -
Page 16: Safety Features
Safety 4.9 Safety features 4.8.2.1 Safety distances Compaction work in the vicinity of buildings can lead to building damage. Therefore, any possible effects and vibrations on surrounding buildings must be checked in advance. The relevant regulations and codes of practice for measuring, assessing and reducing vibration immissions must be observed, in particular DIN 4150-3. -
Page 17: Maintenance 4.10
Safety Maintenance 4.10 4.10 Maintenance • Do not service, repair, adjust or clean the machine when it is switched on. • Observe maintenance intervals according to maintenance plan. Have work that is not listed performed by a service partner. • Replace worn or damaged machine parts immediately. Only use spare parts from the manufacturer. - Page 18 Safety 4.10 Maintenance 4.10.2 Vehicle fluids • Always wear protective goggles and gloves when handling vehicle fluids. Seek medical advice immediately if, for example, hydraulic oil, fuel, oil or coolant gets into the eyes. • Avoid direct skin contact with vehicle fluids. Wash skin immediately with soap and water.
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Page 19: Description Of The Machine
Description of the Machine Type plates and labels 5.1 Description of the Machine Type plates and labels 5.1.1 Type label A type label is permanently attached to the machine. Other type labels Furthermore, the following components of the machine are provided with their own type label: •... - Page 20 Description of the Machine 5.1 Type plates and labels Caution! Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov Fire hazard! Smoking and open fire prohibited. No lifting point. Risk of injury from falling machine •...
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Page 21: Components 5.2
Description of the Machine Components 5.2 Wear personal protective equipment to avoid injury and health problems. • Use hearing protection. • Read the operator's manual. Risk of burns! Warning of hot surface. Check oil and fuel levels. Start / stop brief instructions. Guaranteed sound power level. -
Page 22: Control Elements
Description of the Machine 5.3 Control elements Control elements Always keep the displays and controls of the machine dry, clean and free of oil and grease. Do not lock, manipulate or alter the machine operating elements in an in- admissible manner. Guide bracket Water sprinkling regulation Handle... -
Page 23: Transportation
Transportation Safety instructions for transport 6.1 Transportation Safety instructions for transport WARNING Hazard of falling! The falling machine can cause serious injuries, e.g. by crushing. ► Only use suitable and tested lifting gear and slings (safety hooks) with sufficient lifting capacity. ►... - Page 24 Transportation 6.3 Lifting the machine Attach suitable sling to central suspension 1. Load the machine into or onto the transport vehicle. Fold down the guide bracket 2 during transport. CAUTION Danger of burns due to hot surfaces! The machine, engine and exhaust can heat up quickly after a short time; that can lead to severe burns in case of contact with skin.
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Page 25: Lashing The Machine 6.4
Transportation Lashing the machine 6.4 Lashing the machine NOTICE Use anti-slip mats to secure the load. Only use the lashing points provided for this purpose to secure the ma- chine. ▪ Tie down the machine as shown. ð The machine is secured against unrolling, slipping and tipping over. [us] | 07/2021 | 5100060589 | BPS | Operator’s Manual... -
Page 26: Commissioning
Commissioning 7.1 Safety instructions for operation Commissioning Safety instructions for operation WARNING Tipping hazard due to slipping or overturning machine! At least 2/3 of the machine must be on a stable surface near edges. ► Take the machine out of operation and lift it back onto a stable sur- face. -
Page 27: Tests Before Commissioning 7.2
Commissioning Tests before commissioning 7.2 Shaking in cobblestones ▪ To avoid damage to the machine or compaction material, use a slid- ing device, see Accessories on page Compaction of asphalt ▪ To avoid cracking and sticking to the asphalt, use water tank with sprinkler system, see Accessories on page Tests before commissioning... - Page 28 Commissioning 7.3 Putting into operation Move choke lever 2 to position A when the engine is cold. Move the choke lever to position B when the engine is warm. Move the throttle lever 3 into position A. Move the engine switch 4 into position A. Pull the starting handle 5.
- Page 29 Commissioning Putting into operation 7.3 Move choke lever to position A for starting, move choke lever back to position B while the engine is warm. ð Engine runs. [us] | 07/2021 | 5100060589 | BPS | Operator’s Manual...
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Page 30: Operation
Operation 8.1 Operating the machine Operation Operating the machine The operator's designated location is behind the machine. Guide and steer the machine using the guide bracket. Taking the machine out of operation Move the throttle lever 1 to position B. Move the engine switch 2 into position B. -
Page 31: Maintenance
Maintenance Safety instructions for maintenance 9.1 Maintenance Safety instructions for maintenance WARNING Improper handling may result in injury or serious material damage. ► Please read and follow all safety instructions in this operator's man- ual. WARNING Hazard of poisoning from exhaust fumes! Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 32: Maintenance Plan
Maintenance 9.2 Maintenance plan WARNING Risk of injury due to missing or non-functioning safety devices! ► Only operate the machine if the safety devices are correctly installed and functioning. ► Do not change or remove safety devices. CAUTION Health risk from fuel, lubricants and coolants! ►... -
Page 33: Maintenance Work 9.3
Maintenance Maintenance work 9.3 Maintenance work daily monthly 100 h 125 h 300 h 500 h Clean the machine. ● • Visual check for complete- ness. • Visual check for damage. Check engine oil fill level. ● Check air filter intake area. ● Check screw connections. ●... - Page 34 Maintenance 9.3 Maintenance work 9.3.2 Checking and topping up the fuel level Remove dirt. Open tank lid. Check the fuel level. ð Max. fuel level to lower edge of filler neck. Refuel if necessary, see Technical Data on page Close tank cap tightly. 9.3.3 Cleaning and checking the air filter Remove air filter lid 1.
- Page 35 Maintenance Maintenance work 9.3 Remove dirt. The machine must be horizontal. Unscrew engine oil dipstick 1. Wipe the engine oil dipstick with clean and fiber-free rags. Insert the engine oil dipstick again. Pull out the engine oil dipstick again. Check engine oil fill level. ð...
- Page 36 Maintenance 9.3 Maintenance work 9.3.6 Cleaning the deposit cup Move the fuel cock 3 into position B. Remove deposit cup, filter and O-ring 2. Clean and dry deposit cup and filter. Replace the O-ring, filter and sedimentation cup. Move the fuel cock 1 into position A. Check fuel system for leaks.
- Page 37 Maintenance Maintenance work 9.3 Pull out spark plug connector. Remove dirt from the spark plug area. Unscrew spark plug and check. Replace if damaged or heavily soiled. Measure electrode spacing 1, see Technical Data on page ð Correct the electrode spacing by carefully bending it. Tighten the spark plug again, tightening torque 18 Nm.
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Page 38: Troubleshooting
Troubleshooting 10.1 Troubleshooting machine Troubleshooting 10.1 Troubleshooting machine WARNING Danger to life due to unauthorized troubleshooting! ► If faults occur on this machine which are not described in these oper- ating instructions, contact the manufacturer. ► Do not rectify faults on your own. Fault Possible cause Remedy... -
Page 39: Shutdown
Shutdown Temporary decommissioning 11.1 Shutdown 11.1 Temporary decommissioning Information Further information and detailed descriptions, see Maintenance on page Storage requirements • Store dust-free and dry. • Do not store outdoors. • Protect from direct sunlight. • Observe the storage temperature, see Technical Data on page •... - Page 40 Accessories 12.1 Accessories Accessories 12.1 Accessories CAUTION Risk of injury and possible machine damage! Use of non-original spare parts or accessories can lead to injuries or ma- chine damage. ► Only use original spare parts and accessories. ► In case of disregard, no liability will be accepted. CAUTION Stability of the machine with wheel set! Tipping over or rolling away of the machine can lead to injuries or mate-...
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Page 41: Accessories 12.1 Accessories
Accessories Accessories 12.1 Wheel set Wheel set for easier transport on the construction site. Slide mechanism Surface protection, see Safety instructions for operation on page [us] | 07/2021 | 5100060589 | BPS | Operator’s Manual... -
Page 42: Technical Data
Technical Data 13.1 General instructions Technical Data 13.1 General instructions Information For system technical reasons, empty columns can be displayed in the technical data, and numbers and letters that written in superscript or sub- script may be displayed incorrectly, e.g: ►... - Page 43 Technical Data BPS 13.3 Type BPS1030Aw BPS1030A Material number machine 5100058916 5100059658 Width [mm] Height [mm] Underclearance [mm] Operating weight [kg] Nominal power** [kW] Rated speed [1/min] 3600 3600 Operating temperature range [°C] -15 - +45 -15 - +45 Storage temperature range [°C] -15 - +40 -15 - +40 Sound pressure level at operator station LpA [dB(A)]...
- Page 44 Technical Data 13.3 BPS Type BPS1135Aw BPS1135A Material number machine 5100059657 5100059662 *Depends on the soil conditions. ** Corresponds to the installed net power according to Directive 2000/14/EC. Type BPS1340Aw BPS1340A Material number machine 5100059659 5100059906 Material number engine 5100045994 5100045995 Centrifugal force [kN] Vibrations [Hz]...
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Page 45: Combustion Engine 13.4
Technical Data Combustion engine 13.4 Type BPS1340Aws (Loxam) Material number machine 5100060129 Underclearance [mm] Operating weight [kg] Nominal power** [kW] Rated speed [1/min] 3600 Operating temperature range [°C] -15 - +45 Storage temperature range [°C] -15 - +40 Sound pressure level at operator station LpA [dB(A)] Sound power level LWA, measured [dB(A* Sound power level LWA guaranteed [dB(A)] Vibration total value ahv [m/s2]... -
Page 46: Conversion Table
Technical Data 13.5 Conversion table Engine manufacturer Honda Material number engine 5100045995 Engine type GX 160 Combustion processes four-stroke Cooling Cylinder Cubic capacity [cm3] Inclined position max. [°] Fuel type Gasoline Fuel consumption [l/h] Tank volume [l] Oil specification SAE 10W-30 Oil filling max. - Page 47 Technical Data Conversion table 13.5 Conversion table 1 kN 224.81 lbf 1 kW 1.34 hp 1 PS 0.986 hp Torque 1 Nm 0.74 ft.lbs Speed 1 km/h 0.62 mph Acceleration 1 m/s² 3.28 ft./s² [us] | 07/2021 | 5100060589 | BPS | Operator’s Manual...
- Page 50 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100060589 Language: [us]...