Antunes Roundup VCT-2000 Owner's Manual
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Antunes Roundup VCT-2000 Owner's Manual

Vertical contact toaster
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MANUFACTURING
NUMBERS:
9210204
9210206
9210207
ITS
Testing & Certification
geprufte
Sicherheit
C M
P/N 1010838 Rev. D 07/06
Burger King
VERTICAL CONTACT
TOASTER
Model VCT-2000
Owner
s Manual
'

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Summary of Contents for Antunes Roundup VCT-2000

  • Page 1 MANUFACTURING NUMBERS: 9210204 9210206 9210207 VERTICAL CONTACT TOASTER Testing & Certification geprufte Model VCT-2000 Sicherheit P/N 1010838 Rev. D 07/06 Burger King Owner s Manual ’...

  • Page 2: Table Of Contents

    VERTICAL CONTACT TOASTER TABLE OF CONTENTS Owner Information .............2 Maintenance ..............12 General ..............2 Daily ................ 12 Warranty Information ..........2 Replacing the Black and Silver Release Sheet Service/Technical Assistance ........3 (Every 4 - 6 weeks) ..........13 Important Safety Information ........3 Replacing Belt Wraps and Measuring the Conveyor Specifications .............5 Belt Chains and Roller Tensioners...

  • Page 3: Service/Technical Assistance

    IMPORTANT A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
  • Page 4 VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION (continued) In addition to the warnings and cautions in this manual, • Bread may burn. Therefore toasters must use the following guidelines for safe operation of the not be used near or below curtains or other unit.

  • Page 5: Specifications

    VERTICAL CONTACT TOASTER SPECIFICATIONS Electrical Specifications at Listed Voltages Electrical Cord & Plug Configurations Letter Description Configuration Model and Voltage Watts Amps Hertz Mfg. Number Code* VCT-2000HI 220 - 240 3019 - 3593 13.7 - 14.9 50 Harmonized Cord 9210204 & VCT-2000HK 220-240 3019 - 3593 13.7 - 14.9 50...

  • Page 6: Installation

    ELECTRICAL SHOCK HAZARD. FAILURE TO NOTE: If any parts are missing or damaged, con- FOLLOW THE INSTRUCTIONS IN THIS MANUAL tact Antunes Technical Service IMMEDIATELY at 1- COULD RESULT IN SERIOUS INJURY OR DEATH. 877-392-7854 (toll free in the U.S.) or 630-784-1000.
  • Page 7 VERTICAL CONTACT TOASTER INSTALLATION (continued) Bun Feeder Release Sheet Heat Shield Retainer Clips Bun Chute Assembly con- Release Platen nected over the Sheet bottom rear sup- port rod Rear Cleated Belt Wrap Rear Conveyor Belt Chain Front Conveyor Conveyor Belt Chain Safety Interlock Switch...

  • Page 8: Operation

    VERTICAL CONTACT TOASTER OPERATION Operating Instructions NOTE: The toaster is tested and shipped with the heaters set at the above recommended temperatures. 1. Set the Bun Thickness Adjustment Controls (Figure 3) to desired setting. Bun Thickness NOTE: Recommended settings are “2” for heel and Adjustment Control (See Figure 3) “D”...
  • Page 9 VERTICAL CONTACT TOASTER OPERATION (continued) TEMPERATURE CONTROL PANEL “Heat On” LED will blink on/off during warm-up and when either platen or auxiliary air heaters are calling for heat. NOTE: The term “set point temperature” refers to the desired temperature setting. SP - P To display the actual Platen temperature - providing it is over 440°...

  • Page 10: Safety Features

    VERTICAL CONTACT TOASTER OPERATION (continued) Safety Features 1. Press both keys at the same time for 1 second to start HI-LIMIT RESET BUTTON adjustment sequence. A Hi-Limit Control turns off electrical power to the heat- er and control circuits if the unit overheats. To reset ˚F 2.

  • Page 11: Fault Messages

    VERTICAL CONTACT TOASTER OPERATION (continued) “HI” will flash if platen “HI” and “USE” will flash if temperature exceeds 620°F auxiliary heaters temperature (327°C) or if platen thermocou- exceeds 440°F (227°C) or if ple is disconnected or “open”. the Auxiliary Thermocouple is disconnected or “open.”...

  • Page 12: Maintenance

    VERTICAL CONTACT TOASTER MAINTENANCE 5. Close the front Conveyor Cover, open the rear WARNING Conveyor Cover, and clean the Belt Wrap as Turn the unit off, disconnect the power source described in Step 4. and allow the unit to cool down 30 minutes before performing any service or maintenance on the 6.

  • Page 13: Replacing The Black And Silver Release Sheet (Every 4 - 6 Weeks)

    VERTICAL CONTACT TOASTER Upper Support Rod Belt Rotation Replacing Belt Wraps and Measuring the Conveyor Belt Chains and Roller Tensioners (Every 3 - 6 months) Lower REPLACING BELT WRAPS Support Rod NOTE: Depending on toaster usage and how well Belt Wrap they are cleaned daily, the black cleated Belt Wraps should last between 3 - 6 months.

  • Page 14: Stainless Steel Conveyor Belts

    VERTICAL CONTACT TOASTER Rotation Upper Support Rod Large Link P/N 0800121 Small Link P/N 0800204 Figure 14. Removing Conveyor Belt P/N 1010838 Rev. D 07/06 Burger King...

  • Page 15: Troubleshooting

    VERTICAL CONTACT TOASTER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
  • Page 16 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action No Control Display. Unit not plugged in. Plug unit into the proper electrical outlet. Hi-Limit control has tripped. Allow unit to cool and reset the Hi-Limit control. If it trips again, contact your maintenance person or Authorized Service Agency.
  • Page 17 VERTICAL CONTACT TOASTER (continued) Problem Possible Cause Corrective Action Crowns and/or Heels Belt Wraps not being cleaned prop- Clean Belt Wraps as described in the Maintenance must be forced into erly. section of this manual. the toaster. Buns Conveyor Belt Wraps are not tacky/ Clean Belt Wraps.
  • Page 18 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Toaster makes unusu- Compression Settings are too tight. Set Compression Settings to the correct (or larger) al sounds. setting. Conveyor Belt Wrap is installed Belt Wraps must be installed as described in the incorrectly.

  • Page 19: Replacement Parts

    VERTICAL CONTACT TOASTER REPLACEMENT PARTS Parts Identification Platen Hi-Limit Control P/N 1010838 Rev. D 07/06 Burger King...
  • Page 20 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010838 Rev. D 07/06 Burger King...
  • Page 21 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) platenasdfasdf Auxilary P/N 1010838 Rev. D 07/06 Burger King...
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) 30, 94 31, 95 P/N 1010838 Rev. D 07/06 Burger King...
  • Page 23 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 0011266 Conveyor Belt (Incl. items below) 0503150 Heater Clip 0800204 1/2” Pitch Link, Small 303P127* Hinge Pin, Belt Wrap 0800121 3/4” Pitch Link, Large 4060355 Terminal Block 2150117...

  • Page 24: Wiring Diagram

    VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram WIRING DIAGRAM POWER CORD AIC FREQ 14 GA. AWM-105°C CONVERTER 14 GA. TFE-200°C 16 GA. AWM-105°C * 16 GA. TFE-200°C TEMP CONTROL 22 GA. AWM-105°C # 18 GA. AWM-105°C TERMINAL BLOCK WHT * INTERLOCK SWITCH HI-LIMIT LINE...
  • Page 25 VERTICAL CONTACT TOASTER WIRING DIAGRAM (continued) LINE FILTER POWER SWITCH INTERLOCK SWITCH MOTOR S.S. RELAY 2 AUX. HEATER #1 AUX. HEATER #2 (AUXILIARY) S.S. RELAY 1 PLATEN HI-LIMIT CONTROL HI-LIMIT THERMOSTAT (PLATEN) T. COUPLE PLATEN TEMP. CONTROL 240 VAC TRANSFORMER T1 T2 T3 12 VAC A/C FREQ.

  • Page 26: Notes

    VERTICAL CONTACT TOASTER NOTES P/N 1010838 Rev. D 07/06 Burger King...
  • Page 27 VERTICAL CONTACT TOASTER NOTES P/N 1010838 Rev. D 07/06 Burger King...

  • Page 28: Limted Warranty

    Limted Warranty Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of two years from date of purchase or 30 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.

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