Torque Chart - Suzuki Intruder 1978 Service Manual

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Torque Chart and Loctite Table
Descript ion
Quant ity
Torque
Loctite
ENGINE MOUNT AND EXHAUST
Engine mount to damper
-
nuts
6
105 in. Ib (1.21 kg'm)
Muffler mounting
-
nuts
4
95
in.
lb
(1.09 kg'm)
Engine mount to chassis
-
nuts
2
31 ft
Ib
(4 .28 kg'm)
PTO mount to chassis - screw
5
80-90
in
.
Ib
(0 .92 -1.04 kg
'
m)
ELECTRICAL SYSTEM
Ignition
switch
- nut
1
30 in
.
Ib (0 .35 kg'm)
Voltage regulator mounting
-
nut
1
105
in.
Ib (1.21 kg 'm)
Brake and throttle lever
-
lockscrew
1
20-25 in. Ib
(0.23-0.29
kg'm)
Tail
lamp
lens mounting
-
screws
2
50
in. Ib (0.058 kg'm)
Tail
lamp
to bracket - nut
2
32
in.
Ib
(0 .37 kg
'
m)
DRIVE CONVERTER
Drive
converter
to
crankshaft
-
bo
lt
1
60-70
ft
Ib
(8.30-1
0
kg'm)
Cover to movable sheave
-
bolt
6
8-1
0ft
Ib (1.1-1.4kg ·m)
Roller and pin assembly in movable sheave - bolt
6
8-10
ft
Ib
(1.1-1.4 kg'm)
Weight ramp and
pin
assy to spider
-
bolt
6
6-8ft
Ib (0
.8-1
.1kg·m)
Weight ramp
-
nut
3
4-5
ft Ib
(0.5-0
.7
kg 'm)
DRIVEN CONVERTER AND
BRAKE
Dr
iven
converter
to
i,ackshaft -
bolt
1
40-50
ft Ib
(5.53-6.92
kg
'
m)
Coupl
ing to fixed sheave - bolt
6
8-10ft Ib
(1.1
-1.4
kg'm)
Brake
disc to hub mounting - screw
6
55-60
in
.
Ib (0.6-0.7
kg
'
m)
Clevis retainer to cam mounting -
nut
1
40-50 in.
Ib (0.46-0.57 kg 'm)
Caliper
to chaincase
-
nut
2
35
ft Ib (4
.84
kg'
m)
CHAINCASE
AND JACKSHAFT
Chaincase
mounting
-
nuts
4
18 ft Ib (2 .5
kg
'
m)
Chain
case
cover mounting
-
screVl(s
6
70 in
.
Ib
(0
.81
kg'm)
Jackshaft
bearing retainer
to
chassis
-
rear
bo lt
1
31
ft
Ib (4 .28
kg
'
m)
Jackshaft bearing
retainer
to
chassis
-
front bolt
1
19ft Ib
(2.63 kg'm)
Top
sprocket mounting
-
screw
1
40-50 ft
Ib
(5.53-6
.92 kg
'm)
Jackshaft
-
bearing
retaine
r
adjusting bolt
-
jamnut
1
10-20ft
Ib
(1
.38-2 .77
kg 'm)
Tensioner arm
-
bolt
2
70
in
.
Ib (0.81
kg'm)
Lower sprocket mounting
-
nut
1
35
ft Ib (4 .84 kg
'm)
Bearing flange - bolt
3
105
in
.
Ib
(1 .21 kg'm)
Bearing locking
collar
- set
screw
1
36
in.
Ib
(0.41
kg
'm)
222
Bearing
lock
collar (locking
torqu
e)
1
36
in.
Ib (0.41 kg'm)
NOTE:
Loctite
formulas
are selected on
th
e
basis of
the
diameter of the fastener, and the strength of the bond
req
uired.
Genera
lly, No.
222 is
used
on fasteners up to
5/16
in. (8 mm) diameter.
If
a particularly strong bond is required, or the
fastener diameter is greater than 5/16 in. (8 mm),
No.
242
is specified.
Loctite
may significantly
increase
the
torque
nec-
essary to remove a
fastene
r.
Be careful when applying extra
force
as this risks damaging the parts.
Use
only
the
specified
formula on
each
fastener requiring Loctite.
Loctite
No.
222
and
No.
242 are industrial designations. The consumer equiva-
lent
which may be substituted
is
Loctite
"
Lock
'n
Seal,"
product
number 21,
blue.
'-8
TORQUE CHART
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