Check Compressor Oil Level; Adjust Oil Charge; Liquid Charging Method; 60 Hz Additional Lubricant - Carrier AquaSnap 30MPA Series Controls, Start-Up, Operation, Service, And Troubleshooting

Liquid chillers with scroll compressors and comfortlink controls
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By following these evacuation and dehydration procedures,
the amount of moisture present in the system will be
minimized. It is required that liquid line filter driers be installed
between the condenser(s) and the expansion devices to capture
any foreign debris and provide additional moisture removal
capacity.

LIQUID CHARGING METHOD

For 30MP015-045: Add charge to the unit through the liquid
line service valve. Never charge liquid into the low-pressure
side of the system.
For 30MP050-071: Add the charge to the unit through the high
flow Schrader valve on the filter drier.
1. Close liquid line ball valve (30MPA only).
2. Connect a refrigerant cylinder loosely to the high flow
Schrader valve connection on the liquid line. Purge the
charging hose and tighten the connections.
3. Open the refrigerant cylinder valve.
4. If the system has been dehydrated and is under vacuum,
break the vacuum with refrigerant gas. For R-410A, build
up system pressure to 101 psig and 32 F (697 kPa and
0° C). Invert the refrigerant cylinder so that the liquid re-
frigerant will be charged.
5.
a.
For complete charge of 30MPW units, follow
charging by weight procedure. When charge is
nearly full, complete the process by observing the
sight glass for clear liquid flow while the unit is
operating. The use of sight glass charging is valid
only when unit is operating at full capacity.
b. For complete charge of 30MPA units or where
refrigerant cylinder cannot be weighed, follow the
condenser manufacturer's charging procedure or
follow charging by sight glass procedure. The use
of sight glass charging is valid only when unit is
operating at full capacity.
6.
a. The 30MPA condenserless units are shipped
with a nitrogen holding charge. After installation
with the field-supplied system high side, the com-
plete system should be evacuated and charged per
the condenser manufacturer's charging procedure
or charged until the sight glass is clear (with the
unit running at full capacity). To achieve maxi-
CONDENSER
UNIT SIZE
09DP
30MPA015
S018
30MPA020
S020
30MPA030
S030
30MPA040
M040
30MPA045
M050
30MPA050
M050
30MPA055
M055
30MPA060
M060
30MPA065
M065
30MPA071
M075
CONDENSER
UNIT SIZE
09DP
30MPA015
S018
30MPA020
S020
30MPA030
S030
30MPA040
M040
30MPA045
M050
30MPA050
M050
30MPA055
M055
30MPA060
M060
30MPA065
M065
30MPA071
M075
Table 37 — 60 Hz Additional Lubricant (English)
ADDITIONAL LUBRICANT (FLUID OUNCES) REQUIRED FOR PIPING AND REFRIGERANT
Up to 25 ft
25 to 50 ft
50 to 75 ft
0
9
11
12
13
15
27
30
30
27
30
27
31
27
32
28
37
33
43
39
Table 38 — 60 Hz Additional Lubricant (SI)
ADDITIONAL LUBRICANT (ML) REQUIRED FOR PIPING AND REFRIGERANT
Up to 7.5 m
7.5 to 15 m
15 to 22.5 m
0
262
315
347
372
440
784
881
888
791
898
1014
783
911
1026
795
941
1056
825
1091
1206
976
1263
1378
1147
mum system capacity, add additional charge equal
to the difference between the condenser optimal
charge and the condenser minimum charge, which
can be obtained from the charge data provided in
the condenser installation instructions.
b. To ensure maximum performance of 30MPW
units, raise the compressor saturated discharge
temperature (SDT) to approximately 100 F
(37.8 C) by throttling the condenser water intake.
Add charge until there is approximately 9 to 12° F
(5.0 to 6.6° C) of system subcooling (SDT minus
actual temperature entering the expansion valve).
Check Compressor Oil Level —
refrigerant charge, allow each circuit to run fully loaded for
20 minutes. Stop the compressors and check the oil level. Oil
level should be
1
/
IMPORTANT: Oil level should only be checked when the
compressors are off.
Add oil only if necessary to bring the oil into view in the
sight glass. If oil is added, run the circuit for an additional
10 minutes, then stop and check oil level. If the level remains
low, check the piping system for proper design for oil return;
also, check the system for leaks. If checking the oil level with
unit running in part load, let unit run one hour, then run at full
load for 10 minutes. If oil does not return to acceptable sight
glass levels, check for correct suction piping and line sizing.
Adjust Oil Charge —
factory charged with oil, additional oil is likely required to
maintain the oil level in the compressor. Tables 37 and 38 indi-
cate the likely amount required based on the liquid line size
and system piping length. Additional lubricant estimate is
based on using recommended pipe sizes. Values listed are esti-
mates only. See Add Oil section for Carrier-approved oils.
After operating the compressor for a period of time, the oil
level should be between
compressor oil level should be checked with the compressor
off to avoid the sump turbulence when the compressor is run-
ning. Oil must be added if the oil level does not meet the
requirements.
75 to 100 ft
100 to 125 ft
11
12
13
13
14
21
17
20
22
33
36
51
33
37
52
34
38
53
35
39
53
36
40
54
41
45
59
47
51
65
22.5 to 30 m
30 to 37.5 m
319
352
384
380
413
620
508
575
643
977
1074
1511
984
1081
1518
1129
1546
1141
1558
1171
1588
1322
1739
1493
1910
39
After adjusting the
to
3
/
up on the sight glass.
8
8
Although the compressors are
1
/
and
3
/
of the oil sight glass. The
8
8
125 to 150 ft
150 to 175 ft
14
15
23
26
24
27
57
63
57
63
59
65
59
65
60
66
65
71
71
77
37.5 to 45 m
45 to 52.5 m
417
450
688
756
710
778
1676
1841
1683
1848
1722
1897
1734
1910
1764
1939
1914
2090
2086
2261
175 to 200 ft
16
28
29
68
69
71
71
72
77
83
52.5 to 60 m
482
823
846
2005
2012
2073
2085
2115
2266
2437

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