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Carrier 19XL series Manuals
Manuals and User Guides for Carrier 19XL series. We have
6
Carrier 19XL series manuals available for free PDF download: Start-Up, Operation And Maintenance Instructions Manual, Installation Instructions Manual, Advance Product Data
Carrier 19XL series Start-Up, Operation And Maintenance Instructions Manual (392 pages)
Hermetic Centrifugal Liquid Chillers with HCFC–22 and HFC–134a
Brand:
Carrier
| Category:
Chiller
| Size: 3.97 MB
Table of Contents
Safety Considerations
1
Table of Contents
7
Motor-Compressor
18
Abbreviations and Explanations
37
Machine Familiarization
38
Machine Information Plate
38
System Components
38
Control Center
39
Factory-Mounted Starter (Optional)
39
Storage Vessel (Optional)
39
Refrigeration Cycle
40
Lubrication Cycle
43
Oil Reclaim System
45
Starting Equipment
47
Pic System Components
52
Pic System Functions
74
Safety Controls
79
Default Screen Freeze
81
Motor Cooling Control
81
Ramp Loading Control
82
High Discharge Temperature Control
84
Oil Sump Temperature Control
84
Oil Cooler
85
Spare Safety Inputs
86
Condenser Pump Control
87
Condenser Freeze Prevention
88
Surge Prevention Algorithm
93
Surge Protection
95
Ice Build Control
105
Attach to Network Device Control
110
Service Operation
113
Shutdown Sequence
120
Chilled Water Recycle Mode
122
Safety Shutdown
124
Refrigerant Tracer
127
Standing Vacuum Test
131
Carrier Comfort Network Interface
140
Oil Charge
150
Input the Design Set Points
153
Selecting Refrigerant Type
153
Input Service Configurations
154
Manual Operation of the Guide Vanes
171
Check Rotation
172
Check Oil Pressure and Compressor Stop
174
Operating Instructions
177
Check the Running System
178
After Limited Shutdown
180
Extended Shutdown
181
After Extended Shutdown
181
Cold Weather Operation
182
Manual Guide Vane Operation
182
General Maintenance
198
Refrigerant Leak Testing
200
Leak Rate
200
Checking Guide Vane Linkage
202
Weekly Maintenance
204
Check the Lubrication System
204
Scheduled Maintenance
205
Changing Oil Filter
206
Refrigerant Filter
209
Oil Reclaim Filters
210
Inspect Refrigerant Float System
210
Inspect Relief Valves and Piping
210
Inspect the Heat Exchanger Tubes
212
Troubleshooting Guide
219
Control Algorithms Checkout Procedure
226
Notes on Module Operation
233
Replacing Defective Processor Modules
238
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Carrier 19XL series Start-Up, Operation And Maintenance Instructions Manual (100 pages)
Hermetic Centrifugal Liquid Chillers 50/60 Hz With HCFC-22 and HFC-134a
Brand:
Carrier
| Category:
Chiller
| Size: 4.11 MB
Table of Contents
Safety Considerations
1
Table of Contents
2
Introduction
4
Abbreviations and Explanations
4
Chiller Familiarization
5
Chiller Information Plate
5
System Components
5
Cooler
5
Condenser
5
Motor-Compressor
5
Control Center
5
Factory-Mounted Starter (Optional)
5
Storage Vessel (Optional)
5
Refrigeration Cycle
5
Cooling Cycle
8
Lubrication Cycle
8
Summary
8
Details
8
Oil Reclaim System
9
During Normal Chiller Operation
9
During Light Load Conditions
9
During Light Load Conditions Starting Equipment
10
Unit Mounted Solid-State Starter
10
(Optional)
10
Unit Mounted Wye-Delta Starter
11
(Optional)
11
Controls
11
Definitions
11
Analog Signal
11
Digital Signal
11
General
11
PIC System Components
11
Starter Management Module (Smm)
11
8-Input Modules
11
6-Pack Relay Board
13
HOT GAS BYPASS CONTACTOR RELAY (3C) (Op
13
Controland Oil Heater Voltage Selector (S1)
13
Oil Heater Contactor (1C
13
Oil Pump Contactor (2C
13
Control Transformers (T1-T4
13
LID Operation and Menus
14
General
14
Alarms and Alerts
14
Menu Structure
14
To View Point Status
15
Override Operations
15
Time Schedule Operation
16
To View and Change Set Points
20
Service Operation
20
PIC System Functions
28
Capacity Control
28
Entering Chilled Water Control
28
Deadband
28
Proportional Bands and Gain
28
Demand Limiting
28
Chiller Timers
28
Occupancy Schedule
28
Safety Controls
29
Shunt Trip
29
Default Screen Freeze
29
Motor Cooling Control
29
Ramp Loading Control
31
Capacity Override
31
High Discharge Temperature Control
32
Oil Sump Temperature Control
32
Oil Cooler
32
Remote Start/Stop Controls
32
Spare Safety Inputs
32
SPARE ALARM CONTACTS Condenser Pump Control
32
Condenser Freeze Protection
32
Tower Fan Relay
33
Auto. Restart after Power Failure
33
Water/Brine Reset
33
Reset Type
33
Demand Limit Control, Option (Requires Optional 8-Input Module)
33
Surge Prevention Algorithm
33
Surge Protection
34
Lead/Lag Control
34
Common Point Sensor Installation
35
Chiller Communication Wiring
35
Lead/Lag Operation
35
Faulted Chiller Operation
36
Load Balancing
36
Auto. Restart after Power Failure
36
Ice Build Control
36
Ice Build Initiation
36
Temperature Control During Ice Build
37
Return to Non-Ice Build Operations
37
Attach to Network Device Control
37
Changing Refrigerant Types
37
ATTACHING to OTHER CCN MODULES Service Operation
38
To Log on
38
To Log off
38
Holiday Scheduling
38
Controls
39
Start-Up/Shutdown/Recycle
39
Sequence
39
Local Start-Up
39
Shutdown Sequence
40
Automatic Soft-Stop Amps Threshold
40
(PSIO Software Version 09 and Higher)
40
Chilled Water Recycle Mode
40
Safety Shutdown
41
Before Initial Start-Up
41
Job Data Required
41
Equipment Required
41
Using the Optional Storage Tank and Pumpout System
41
Remove Shipping Packaging
41
Open Oil Circuit Valves
41
Tighten All Gasketed Joints and Guide Vane Shaft Packing
41
Check Chiller Tightness
41
Refrigerant Tracer
41
Standing Vacuum Test
43
Check Relief Devices
47
Inspect Wiring
47
Chiller Dehydration
47
Inspect Water Piping
47
Water Piping
47
Carrier Comfort Network Interface
48
Check Starter
48
Mechanical-Type Starters
48
Benshaw, Inc. Solid-State Starter
49
Oil Charge
50
Power up the Controls and Check the Oil Heater
50
Set up Chiller Control Configuration
50
Input the Design Set Points
50
Input the Local Occupied Schedule
50
(Occpc01S)
50
Selecting Refrigerant Type
50
TO CHANGE REFRIGERANT TYPE Input Service Configurations
50
Password
50
Input Time and Date
50
Modify Controller Identification
51
Input Equipment Service Parameters
51
Modify Equipment Configuration
52
Perform an Automated Control Test
52
Controls and Compressor
52
High Altitude Locations
53
Charge Refrigerant into Chiller
53
19Xl Chiller Equalization Without Pumpout Unit
53
19Xl Chiller Equalization with
54
Pumpout Unit
54
Initial Start-Up
55
Preparation
55
Manual Operation of the Guide Vanes
55
Dry Run to Test Start-Up Sequence
55
Check Rotation
55
If Rotation Is Proper
55
If the Motor Rotation Is Not Clockwise
55
Notes on Solid-State Starters
55
Check Oil Pressure and Compressor Stop
56
Calibrate Motor Current
56
To Prevent Accidental Start-Up
56
Check Chiller Operating Condition
56
Instruct the Customer Operator
56
Optional Storage Tank and Pumpout System
56
Motor Compressor Lubrication System
56
Control System
56
Review the Start-Up, Operation, and Maintenance Manual
56
Operating Instructions
56
To Stop the Chiller
57
After Limited Shutdown
57
Extended Shutdown
57
After Extended Shutdown
57
Cold Weather Operation
57
Manual Guide Vane Operation
57
Refrigeration Log
57
Pumpout and Refrigerant Transfer Procedures
59
Preparation
59
Operating the Optional Pumpout
59
Compressor
59
Chillers with Pumpout Storage Tanks
59
Transfer Refrigerant from Storage Tank to Chiller
59
Transfer the Refrigerant from
60
Chillers with Isolation Valves
60
Transfer All Refrigerant to Chiller Condenser Vessel
60
Transfer All Refrigerant to Chiller Cooler/Compressor Vessel
61
Return Refrigerant to Normal
61
General Maintenance
61
Refrigerant Properties
61
Adding Refrigerant
61
Removing Refrigerant
61
Adjusting the Refrigerant Charge
61
Refrigerant Leak Testing
61
Leak Rate
61
Test after Service, Repair, or Major Leak
61
Repair the Leak, Retest, and Apply
62
Standing Vacuum Test
62
Checking Guide Vane Linkage
62
Trim Refrigerant Charge
62
Weekly Maintenance
62
Check the Lubrication System
62
Scheduled Maintenance
63
Service Ontime
63
Inspect the Control Center
63
Check Safety and Operating Controls
63
Monthly
63
Changing Oil Filter
63
Oil Specification
63
Oil Changes
63
To Change the Oil
63
Refrigerant Filter
63
Water Leaks
64
Inspect Refrigerant Float System
64
Inspect Relief Valves and Piping
64
Compressor Bearing and Gear
64
Maintenance
64
Inspect the Heat Exchanger Tubes
64
Water Treatment
65
Inspect the Starting Equipment
65
Check Pressure Transducers
65
Optional Pumpout System Maintenance
65
Optional Pumpout Compressor Oil Charge
65
Optional Pumpout Safety Control
65
Ordering Replacement Chiller Parts
65
Troubleshooting Guide
66
Overview
66
Checking the Display Messages
66
Checking Temperature Sensors
66
Voltage Drop
66
DUAL TEMPERATURE SENSORS Checking Pressure Transducers
66
Control Algorithms Checkout Procedure
67
Control Test
67
Control Modules
78
Red Led
78
GREEN Leds
78
Notes on Module Operation
78
Processor Module (PSIO)
79
Starter Management Module (SMM)
79
Options Modules (8-Input)
79
Replacing Defective Processor Modules
80
Installation
80
Solid-State Starters
81
Testing Silicon Control Rectifiers
81
Physical Data
85
Index
98
Carrier 19XL series Installation Instructions Manual (80 pages)
50/60 Hz Hermetic Centrifugal Liquid Chillers with HCFC–22 and HFC–134a
Brand:
Carrier
| Category:
Chiller
| Size: 1.42 MB
Table of Contents
Table of Contents
7
Safety Considerations
13
Introduction
13
General
13
Job Data
13
Equipment Required
13
Installation
14
Receiving the Machine
14
Inspect Shipment
14
Identify Machine
15
Provide Machine Protection
15
Rigging the Machine
15
Rig Machine Assembly
16
Rig Machine Components
17
Install Machine Supports
23
Install Standard Isolation
23
Install Spring Isolation
24
Connect Piping
25
Install Water Piping to Heat Exchangers
25
Install Vent Piping to Relief Devices
28
Make Electrical Connections
29
Connect Control Inputs
30
Connect Control Outputs
31
Connect Starter
31
Carrier Comfort Network Interface
35
Install Field Insulation
38
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Carrier 19XL series Installation Instructions Manual (28 pages)
Hermetic Centrifugal Liquid Chillers
Brand:
Carrier
| Category:
Chiller
| Size: 1.52 MB
Table of Contents
Safety Considerations
1
Installation Instructions
1
Table of Contents
2
Introduction
2
General
2
Job Data
2
Equipment Required
2
Installation
2
Receiving the Chiller
2
Inspect Shipment
2
Rigging the Chiller
4
Rig Chiller Assembly
4
Rig Chiller Components
4
Install Chiller Supports
10
Install Standard Isolation
10
Install Spring Isolation
11
Connect Piping
12
Install Water Piping to Heat Exchangers
12
Install Vent Piping to
17
Make Electrical Connections
17
Connect Control Inputs
17
Connect Control Outputs
19
Connect Starter
19
Item
20
Item
22
Carrier Comfort Network Interface
23
Install Field Insulation
24
Installation Start-Up Request Checklist
27
Carrier 19XL series Advance Product Data (24 pages)
Packaged Hermetic Centrifugal Nominal 300 to 500 Tons (1230 to 1750 kW)
Brand:
Carrier
| Category:
Chiller
| Size: 1.61 MB
Carrier 19XL series Installation Instructions Manual (24 pages)
Hermetic Centrifugal with HCFC-22 and HFC-134a 50/60 Hz
Brand:
Carrier
| Category:
Chiller
| Size: 1.4 MB
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