User Manuals: Carrier 19XL series Liquid Chiller

Manuals and User Guides for Carrier 19XL series Liquid Chiller. We have 6 Carrier 19XL series Liquid Chiller manuals available for free PDF download: Start-Up, Operation And Maintenance Instructions Manual, Installation Instructions Manual, Advance Product Data

Carrier 19XL series Start-Up, Operation And Maintenance Instructions Manual

Carrier 19XL series Start-Up, Operation And Maintenance Instructions Manual (392 pages)

Hermetic Centrifugal Liquid Chillers with HCFC–22 and HFC–134a

Brand: Carrier | Category: Chiller | Size: 3 MB

Table of Contents

Safety Considerations
1
Table of Contents
7
Motor-Compressor
18
Abbreviations and Explanations
37
Machine Familiarization
38
- Machine Information Plate
  38
- System Components
  38
- Control Center
  39
- Factory-Mounted Starter (Optional)
  39
- Storage Vessel (Optional)
  39
  - Refrigeration Cycle
    40
  - Motor/Oil Refrigeration Cooling Cycle
    41
  - Lubrication Cycle
    43
  - Oil Reclaim System
    45
  - Starting Equipment
    47
  - Pic System Components
    52
  - LID Operation and Menus
    57
  - Pic System Functions
    74
  - Safety Controls
    79
  - Default Screen Freeze
    81
  - Motor Cooling Control
    81
  - Ramp Loading Control
    82
  - Capacity Override
    83
  - High Discharge Temperature Control
    84
  - Oil Sump Temperature Control
    84
  - Oil Cooler
    85
  - Spare Safety Inputs
    86
  - Remote Start/Stop Controls
    86
  - Condenser Pump Control
    87
  - Condenser Freeze Prevention
    88
  - Tower-Fan Relay
    88
  - Auto. Restart after Power Failure
    90
  - Water/Brine Reset
    90
  - Surge Prevention Algorithm
    93
  - Demand Limit Control, Option - (Requires Optional 8-Input Module)
    93
  - Surge Protection
    95
  - Lead/Lag Control
    96
  - Ice Build Control
    105
  - Attach to Network Device Control
    110
  - Service Operation
    113
  - Local Start-Up
    119
  - Shutdown Sequence
    120
  - Chilled Water Recycle Mode
    122
  - Safety Shutdown
    124
  - Before Initial Start-Up
    125
  - Job Data Required
    125
  - Remove Shipping Packaging
    126
  - Open Oil Circuit Valves
    126
  - Torque All Gasketed Joints
    126
  - Refrigerant Tracer
    127
  - Check Machine Tightness
    127
  - Leak Test Machine
    128
  - Standing Vacuum Test
    131
  - Inspect Water Piping
    136
  - Check Optional Pumpout Compressor Water Piping
    136
  - Check Relief Devices
    137
  - Inspect Wiring
    137
  - Carrier Comfort Network Interface
    140
  - Check Starter
    142
  - Oil Charge
    150
  - Power up the Controls and Check the Oil Heater
    151
  - Input the Design Set Points
    153
  - Selecting Refrigerant Type
    153
  - Input the Local Occupied Schedule (OCCPC01S)
    153
  - Input Service Configurations
    154
  - Check Optional Pumpout System Controls and Compressor
    164
  - High Altitude Locations
    164
  - Charge Refrigerant into Machine
    165
  - Initial Start-Up
    169
  - Manual Operation of the Guide Vanes
    171
  - Dry Run to Test Start-Up Sequence
    171
  - Check Rotation
    172
  - Check Oil Pressure and Compressor Stop
    174
  - Calibrate Motor Current Demand Setting
    174
  - To Prevent Accidental Start-Up
    175
  - Check Machine Operating Condition
    175
  - Instruct the Customer Operator
    175
  - Operating Instructions
    177
  - Operator Duties
    177
  - Check the Running System
    178
  - Prepare the Machine for Start-Up
    178
  - To Start the Machine
    178
  - After Limited Shutdown
    180
  - To Stop the Machine
    180
  - After Extended Shutdown
    181
  - Extended Shutdown
    181
  - Manual Guide Vane Operation
    182
  - Cold Weather Operation
    182
  - Refrigeration Log
    183
  - Pumpout and Refrigerant Transfer Procedures
    184
  - General Maintenance
    198
  - Refrigerant Properties
    198
  - Removing Refrigerant
    199
  - Adjusting the Refrigerant Charge
    199
  - Refrigerant Leak Testing
    200
  - Leak Rate
    200
  - Test after Service, Repair, or Major Leak
    200
  - Checking Guide Vane Linkage
    202
  - Repair the Leak, Retest, and Apply Standing Vacuum Test
    202
  - Trim Refrigerant Charge
    203
  - Check the Lubrication System
    204
  - Weekly Maintenance
    204
  - Scheduled Maintenance
    205
  - Service Ontime
    205
  - Inspect the Control Center
    205
  - Changing Oil Filter
    206
  - Check Safety and Operating Controls Monthly
    206
  - Oil Specification
    208
  - Oil Changes
    208
  - Refrigerant Filter
    209
  - Inspect Refrigerant Float System
    210
  - Inspect Relief Valves and Piping
    210
  - Oil Reclaim Filters
    210
  - Compressor Bearing and Gear Maintenance
    211
  - Inspect the Heat Exchanger Tubes
    212
  - Water Leaks
    213
  - Water Treatment
    214
  - Inspect the Starting Equipment
    215
  - Check Pressure Transducers
    216
  - Optional Pumpout System Maintenance
    216
  - Ordering Replacement Chiller Parts
    218
  - Troubleshooting Guide
    219
  - Checking the Display Messages
    220
  - Checking Temperature Sensors
    220
  - Checking Pressure Transducers
    222
  - Control Algorithms Checkout Procedure
    226
  - Control Modules
    230
  - Notes on Module Operation
    233
  - Processor Module (PSIO)
    235
  - Starter Management Module (SMM)
    236
  - Options Modules (8-Input)
    237
  - Replacing Defective Processor Modules
    238
  - Solid-State Starters
    241
  - Physical Data
    248

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Carrier 19XL series Start-Up, Operation And Maintenance Instructions Manual

Carrier 19XL series Start-Up, Operation And Maintenance Instructions Manual (100 pages)

Hermetic Centrifugal Liquid Chillers 50/60 Hz With HCFC-22 and HFC-134a

Brand: Carrier | Category: Chiller | Size: 4 MB

Table of Contents

Safety Considerations
1
Table of Contents
2
Introduction
4
Abbreviations and Explanations
4
Chiller Familiarization
5
Chiller Information Plate
5
System Components
5
Cooler
5
Condenser
5
Motor-Compressor
5
Control Center
5
Factory-Mounted Starter (Optional)
5
Storage Vessel (Optional)
5
Refrigeration Cycle
5
Cooling Cycle
8
Lubrication Cycle
8
Summary
8
Details
8
During Light Load Conditions
9
Oil Reclaim System
9
- During Normal Chiller Operation
  9
- During Light Load Conditions Starting Equipment
  10
Unit-Mounted Solid-State Starter (Optional)
10
Unit Mounted Wye-Delta Starter
11
- (Optional)
  11
Controls
11
Deﬁnitions
11
- Analog Signal
  11
- Digital Signal
  11
General
11
PIC System Components
11
LID Operation and Menus
14
- General
  14
- Alarms and Alerts
  14
- Menu Structure
  14
- To View Point Status
  15
- Override Operations
  15
- Time Schedule Operation
  16
- Service Operation
  20
- To View and Change Set Points
  20
- Proportional Bands and Gain
  28
- Occupancy Schedule
  28
- Capacity Control
  28
- Demand Limiting
  28
- Deadband
  28
PIC System Functions
28
- Entering Chilled Water Control
  28
- Chiller Timers
  28
Safety Controls
29
- Shunt Trip
  29
Default Screen Freeze
29
Motor Cooling Control
29
Ramp Loading Control
31
Capacity Override
31
High Discharge Temperature Control
32
Oil Sump Temperature Control
32
Oil Cooler
32
Remote Start/Stop Controls
32
Spare Safety Inputs
32
- SPARE ALARM CONTACTS Condenser Pump Control
  32
Condenser Freeze Protection
32
Tower Fan Relay
33
Auto. Restart after Power Failure
33
Water/Brine Reset
33
- Reset Type
  33
Demand Limit Control, Option (Requires Optional 8-Input Module)
33
Surge Prevention Algorithm
33
Surge Protection
34
Lead/Lag Control
34
- Chiller Communication Wiring
  35
- Lead/Lag Operation
  35
- Common Point Sensor Installation
  35
- Ice Build Initiation
  36
- Faulted Chiller Operation
  36
- Load Balancing
  36
- Auto. Restart after Power Failure
  36
Ice Build Control
36
Attach to Network Device Control
37
- ATTACHING to OTHER CCN MODULES Service Operation
  38
- To Log on
  38
- To Log off
  38
- Holiday Scheduling
  38
- Controls
  39
Start-Up/Shutdown/Recycle
39
- Sequence
  39
Local Start-Up
39
Shutdown Sequence
40
Automatic Soft-Stop Amps Threshold
40
- (PSIO Software Version 09 and Higher)
  40
Chilled Water Recycle Mode
40
Safety Shutdown
41
Before Initial Start-Up
41
Job Data Required
41
Equipment Required
41
Using the Optional Storage Tank and Pumpout System
41
Remove Shipping Packaging
41
Open Oil Circuit Valves
41
Tighten All Gasketed Joints and Guide Vane Shaft Packing
41
Check Chiller Tightness
41
Refrigerant Tracer
41
Standing Vacuum Test
43
Check Relief Devices
47
Inspect Wiring
47
Chiller Dehydration
47
Inspect Water Piping
47
- Water Piping
  47
Carrier Comfort Network Interface
48
Check Starter
48
- Mechanical-Type Starters
  48
- Benshaw, Inc. Solid-State Starter
  49
Oil Charge
50
Power up the Controls and Check the Oil Heater
50
Set up Chiller Control Conﬁguration
50
Input the Design Set Points
50
Input the Local Occupied Schedule
50
- (Occpc01S)
  50
Selecting Refrigerant Type
50
High Altitude Locations
53
Charge Refrigerant into Chiller
53
Initial Start-Up
55
Preparation
55
Manual Operation of the Guide Vanes
55
Dry Run to Test Start-Up Sequence
55
Check Rotation
55
- If the Motor Rotation Is Not Clockwise
  55
- Notes on Solid-State Starters
  55
Check Oil Pressure and Compressor Stop
56
Calibrate Motor Current
56
To Prevent Accidental Start-Up
56
Check Chiller Operating Condition
56
Instruct the Customer Operator
56
Operating Instructions
56
To Stop the Chiller
57
After Limited Shutdown
57
Extended Shutdown
57
After Extended Shutdown
57
Cold Weather Operation
57
Manual Guide Vane Operation
57
Refrigeration Log
57
Pumpout and Refrigerant Transfer Procedures
59
Preparation
59
Operating the Optional Pumpout
59
- Compressor
  59
Chillers with Pumpout Storage Tanks
59
- Transfer Refrigerant from Storage Tank to Chiller
  59
- Transfer the Refrigerant from
  60
Chillers with Isolation Valves
60
General Maintenance
61
Refrigerant Properties
61
Adding Refrigerant
61
Removing Refrigerant
61
Adjusting the Refrigerant Charge
61
Refrigerant Leak Testing
61
Leak Rate
61
Test after Service, Repair, or Major Leak
61
Repair the Leak, Retest, and Apply
62
- Standing Vacuum Test
  62
Checking Guide Vane Linkage
62
Trim Refrigerant Charge
62
Weekly Maintenance
62
Check the Lubrication System
62
Scheduled Maintenance
63
Service Ontime
63
Inspect the Control Center
63
Check Safety and Operating Controls Monthly
63
Changing Oil Filter
63
Oil Speciﬁcation
63
Oil Changes
63
- To Change the Oil
  63
Refrigerant Filter
63
Oil Reclaim Filters
63
Water Leaks
64
Inspect Refrigerant Float System
64
Inspect Relief Valves and Piping
64
Compressor Bearing and Gear
64
- Maintenance
  64
Inspect the Heat Exchanger Tubes
64
Water Treatment
65
Inspect the Starting Equipment
65
Check Pressure Transducers
65
Optional Pumpout System Maintenance
65
- Optional Pumpout Compressor Oil Charge
  65
- Optional Pumpout Safety Control Settings
  65
Ordering Replacement Chiller Parts
65
Troubleshooting Guide
66
Overview
66
Checking the Display Messages
66
Checking Temperature Sensors
66
- Voltage Drop
  66
- DUAL TEMPERATURE SENSORS Checking Pressure Transducers
  66
Control Algorithms Checkout Procedure
67
Control Test
67
Operation
71
Control Modules
78
- Red Led
  78
- GREEN Leds
  78
Notes on Module Operation
78
Processor Module (PSIO)
79
Starter Management Module (SMM)
79
Options Modules (8-Input)
79
Replacing Defective Processor Modules
80
- Installation
  80
Solid-State Starters
81
- Testing Silicon Control Rectifiers
  81
Physical Data
85
Index
98

Carrier 19XL series Installation Instructions Manual

Carrier 19XL series Installation Instructions Manual (80 pages)

50/60 Hz Hermetic Centrifugal Liquid Chillers with HCFC–22 and HFC–134a

Brand: Carrier | Category: Chiller | Size: 1 MB

Table of Contents

Table of Contents
7
Safety Considerations

13
Introduction

13
- General
  
  13
- Job Data
  
  13
- Equipment Required
  
  13
Installation

14
- Receiving the Machine
  
  14
  - Inspect Shipment
    14
  - Identify Machine
    15
  - Provide Machine Protection
    15
- Rigging the Machine
  
  15
  - Rig Machine Assembly
    16
  - Rig Machine Components
    17
- Install Machine Supports
  
  23
  - Install Standard Isolation
    23
  - Install Spring Isolation
    24
- Connect Piping
  
  25
  - Install Water Piping to Heat Exchangers
    25
  - Install Vent Piping to Relief Devices
    28
- Make Electrical Connections
  
  29
  - Connect Control Inputs
    30
  - Connect Control Outputs
    31
  - Connect Starter
    31
  - Carrier Comfort Network Interface
    35
- Install Field Insulation
  
  38

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Carrier 19XL series Installation Instructions Manual

Carrier 19XL series Installation Instructions Manual (28 pages)

Hermetic Centrifugal Liquid Chillers

Brand: Carrier | Category: Chiller | Size: 1 MB

Table of Contents

Safety Considerations
1
- Installation Instructions
  1
- Table of Contents
  2
Introduction
2
General
2
Job Data
2
Equipment Required
2
- Installation
  2
Receiving the Chiller
2
- Inspect Shipment
  2
Rigging the Chiller
4
- Rig Chiller Assembly
  4
- Rig Chiller Components
  4
Install Chiller Supports
10
- Install Standard Isolation
  10
- Install Spring Isolation
  11
Connect Piping
12
- Install Water Piping to Heat Exchangers
  12
- Install Vent Piping to
  17
Make Electrical Connections
17
- Connect Control Inputs
  17
- Connect Control Outputs
  19
- Connect Starter
  19
  - Item
    20
  - Item
    22
- Carrier Comfort Network Interface
  23
Install Field Insulation
24
Installation Start-Up Request Checklist
27

Carrier 19XL series Advance Product Data

Carrier 19XL series Advance Product Data (24 pages)

Packaged Hermetic Centrifugal Nominal 300 to 500 Tons (1230 to 1750 kW)

Brand: Carrier | Category: Chiller | Size: 1 MB

Carrier 19XL series Installation Instructions Manual

Carrier 19XL series Installation Instructions Manual (24 pages)

Hermetic Centrifugal with HCFC-22 and HFC-134a 50/60 Hz

Brand: Carrier | Category: Chiller | Size: 1 MB

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