Carrier PC211 Manuals

Manuals and User Guides for Carrier PC211. We have 1 Carrier PC211 manual available for free PDF download: Start-Up, Operation And Maintenance Instructions Manual

Carrier PC211 Start-Up, Operation And Maintenance Instructions Manual

Carrier PC211 Start-Up, Operation And Maintenance Instructions Manual (392 pages)

Hermetic Centrifugal Liquid Chillers with HCFC–22 and HFC–134a

Brand: Carrier | Category: Chiller | Size: 3 MB

Table of Contents

Safety Considerations
1
Table of Contents
7
Motor-Compressor
18
Abbreviations and Explanations
37
Machine Familiarization
38
- Machine Information Plate
  38
- System Components
  38
- Control Center
  39
- Factory-Mounted Starter (Optional)
  39
- Storage Vessel (Optional)
  39
  - Refrigeration Cycle
    40
  - Motor/Oil Refrigeration Cooling Cycle
    41
  - Lubrication Cycle
    43
  - Oil Reclaim System
    45
  - Starting Equipment
    47
  - Pic System Components
    52
  - LID Operation and Menus
    57
  - Pic System Functions
    74
  - Safety Controls
    79
  - Default Screen Freeze
    81
  - Motor Cooling Control
    81
  - Ramp Loading Control
    82
  - Capacity Override
    83
  - High Discharge Temperature Control
    84
  - Oil Sump Temperature Control
    84
  - Oil Cooler
    85
  - Spare Safety Inputs
    86
  - Remote Start/Stop Controls
    86
  - Condenser Pump Control
    87
  - Condenser Freeze Prevention
    88
  - Tower-Fan Relay
    88
  - Auto. Restart after Power Failure
    90
  - Water/Brine Reset
    90
  - Surge Prevention Algorithm
    93
  - Demand Limit Control, Option - (Requires Optional 8-Input Module)
    93
  - Surge Protection
    95
  - Lead/Lag Control
    96
  - Ice Build Control
    105
  - Attach to Network Device Control
    110
  - Service Operation
    113
  - Local Start-Up
    119
  - Shutdown Sequence
    120
  - Chilled Water Recycle Mode
    122
  - Safety Shutdown
    124
  - Before Initial Start-Up
    125
  - Job Data Required
    125
  - Remove Shipping Packaging
    126
  - Open Oil Circuit Valves
    126
  - Torque All Gasketed Joints
    126
  - Refrigerant Tracer
    127
  - Check Machine Tightness
    127
  - Leak Test Machine
    128
  - Standing Vacuum Test
    131
  - Inspect Water Piping
    136
  - Check Optional Pumpout Compressor Water Piping
    136
  - Check Relief Devices
    137
  - Inspect Wiring
    137
  - Carrier Comfort Network Interface
    140
  - Check Starter
    142
  - Oil Charge
    150
  - Power up the Controls and Check the Oil Heater
    151
  - Input the Design Set Points
    153
  - Selecting Refrigerant Type
    153
  - Input the Local Occupied Schedule (OCCPC01S)
    153
  - Input Service Configurations
    154
  - Check Optional Pumpout System Controls and Compressor
    164
  - High Altitude Locations
    164
  - Charge Refrigerant into Machine
    165
  - Initial Start-Up
    169
  - Manual Operation of the Guide Vanes
    171
  - Dry Run to Test Start-Up Sequence
    171
  - Check Rotation
    172
  - Check Oil Pressure and Compressor Stop
    174
  - Calibrate Motor Current Demand Setting
    174
  - To Prevent Accidental Start-Up
    175
  - Check Machine Operating Condition
    175
  - Instruct the Customer Operator
    175
  - Operating Instructions
    177
  - Operator Duties
    177
  - Check the Running System
    178
  - Prepare the Machine for Start-Up
    178
  - To Start the Machine
    178
  - After Limited Shutdown
    180
  - To Stop the Machine
    180
  - After Extended Shutdown
    181
  - Extended Shutdown
    181
  - Manual Guide Vane Operation
    182
  - Cold Weather Operation
    182
  - Refrigeration Log
    183
  - Pumpout and Refrigerant Transfer Procedures
    184
  - General Maintenance
    198
  - Refrigerant Properties
    198
  - Removing Refrigerant
    199
  - Adjusting the Refrigerant Charge
    199
  - Refrigerant Leak Testing
    200
  - Leak Rate
    200
  - Test after Service, Repair, or Major Leak
    200
  - Checking Guide Vane Linkage
    202
  - Repair the Leak, Retest, and Apply Standing Vacuum Test
    202
  - Trim Refrigerant Charge
    203
  - Check the Lubrication System
    204
  - Weekly Maintenance
    204
  - Scheduled Maintenance
    205
  - Service Ontime
    205
  - Inspect the Control Center
    205
  - Changing Oil Filter
    206
  - Check Safety and Operating Controls Monthly
    206
  - Oil Specification
    208
  - Oil Changes
    208
  - Refrigerant Filter
    209
  - Inspect Refrigerant Float System
    210
  - Inspect Relief Valves and Piping
    210
  - Oil Reclaim Filters
    210
  - Compressor Bearing and Gear Maintenance
    211
  - Inspect the Heat Exchanger Tubes
    212
  - Water Leaks
    213
  - Water Treatment
    214
  - Inspect the Starting Equipment
    215
  - Check Pressure Transducers
    216
  - Optional Pumpout System Maintenance
    216
  - Ordering Replacement Chiller Parts
    218
  - Troubleshooting Guide
    219
  - Checking the Display Messages
    220
  - Checking Temperature Sensors
    220
  - Checking Pressure Transducers
    222
  - Control Algorithms Checkout Procedure
    226
  - Control Modules
    230
  - Notes on Module Operation
    233
  - Processor Module (PSIO)
    235
  - Starter Management Module (SMM)
    236
  - Options Modules (8-Input)
    237
  - Replacing Defective Processor Modules
    238
  - Solid-State Starters
    241
  - Physical Data
    248

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