Grizzly G0777 Owner's Manual
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Grizzly G0777 Owner's Manual

Ultra-quiet cyclone dust collector
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MODEL G0777/G0777HEP
ULTRA-QUIET
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 04/19)
Model G0777
Model G0777HEP
COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 2019 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK18047 PRINTED IN TAIWAN
V2.04.19

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Summary of Contents for Grizzly G0777

  • Page 1 (For models manufactured since 04/19) Model G0777 Model G0777HEP COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 2019 (JL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Controls & Components ......... 4 SECTION 7: MAINTENANCE ......43 Glossary of Terms ......... 6 Schedule ............43 G0777 Machine Data Sheet ......7 Emptying Drum ..........43 G0777HEP Machine Data Sheet ....9 Cleaning Filter ..........43 SECTION 1: SAFETY ........11 SECTION 8: SERVICE ........

  • Page 4: Introduction

    Machine Differences and it helps us determine if updated documenta- tion is available for your machine. Models G0777 and G0777HEP are identical machines, with one exception. Model G0777HEP is equipped with a MERV-17 HEPA filter. Model G0777 is not.

  • Page 5: Identification

    Inside Filter Cage Housing (G0777HEP Only) Inlet Cyclone Funnel Drum Ground Wire Collection Drum Canister Filter (G0777) Locking Collection Bag Stand Caster To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 6: Controls & Components

    Collection Drum Figure 1. Collection drum. A. Collection Drum: Collects large chips/par- Figure 3. G0777 filtration components. ticles before they enter canister filter. Window on side of drum shows when it is full and B. Filter Brush Handle: Rotates filter brush to needs to be emptied.
  • Page 7 15 hours. The machine will stop once set time period ends. To cancel timer before set time has elapsed, turn Power Switch OFF or press START/STOP button on remote controller. N. ON/OFF Button: Turns dust collector ON or OFF. Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 8: Glossary Of Terms

    FPM (Feet Per Minute). Velocity = main lines of a dust collection system to be Volume (CFM) / Cross-Sectional Area of Duct routed from the machine to the dust collector. (ft. Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 9: G0777 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0777 1‐1/2 HP ULTRA‐QUIET CYCLONE DUST COLLECTOR Product Dimensions: Weight................................223 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 47-1/2 x 34-1/2 x 72 in.
  • Page 10 The information contained herein is deemed accurate as of 4/28/2019 and represents our most recent product specifications. Model G0777 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 11: G0777Hep Machine Data Sheet

    The information contained herein is deemed accurate as of 4/28/2019 and represents our most recent product specifications. Model G0777HEP PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 12 The information contained herein is deemed accurate as of 4/28/2019 and represents our most recent product specifications. Model G0777HEP PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. -10- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 13: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. -11- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 14 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -12- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 15: Additional Safety For Dust Collectors

    DO NOT place dust collector where it can what type of wood dust you will be exposed to in be exposed to rain or moisture, which creates a case of an allergic reaction. shock hazard and will reduce life of machine. -13- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 16: Section 2: Power Supply

    Voltage Conversion instructions for details.) meets the specified circuit requirements. Nominal Voltage ..208V, 220V, 230V, 240V Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -14- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 17 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -15- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 18: Converting Voltage To 220V

    Converting Voltage To convert Model G0777/G0777HEP to 220V: to 220V DISCONNECT MACHINE FROM POWER! Cut 110V plug from power cord. For your own safety, and to maintain the warranty Remove four screws that secure remote for the machine, the voltage conversion MUST be...
  • Page 19 110V circuit board (see Figure 11), remove circuit board, then install 220V circuit board with three screws. Remove Wires Remove SF1101-1 Wires 9908 CIRCUIT BOARD Figure 11. Location of wires to remove from circuit board. -17- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 20: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 21: Inventory

    Often, these items get lost in packaging materials while unpack- Figure 13. Box 1: Intake barrel. ing or they are pre-installed at the factory. Figure 14. Box 1: Stand and collection drum components. -19- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 22 " ......8 —Fender Washers ⁄ " ........ 8 Box 3 Inventory (G0777HEP, Figure 17): Qty AD. HEPA Filter ..........1 Figure 17. Box 2: HEPA inventory (G0777HEP). AE. HEPA Filter Cage ........1 -20- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 23: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -21- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 24: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 34½" 34½" 47½" 59¾" G0777 G0777HEP Figure 18. Minimum working clearances. -22- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 25: Assembly

    (4) ⁄ "-18 hex nuts (see Figure 20). Frame Support Non-Locking Plate Casters (1 of 2) Figure 22. Dust collector propped up on wood blocks for caster installation. Figure 20. Stand installed (G0777HEP shown). -23- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 26 (4) ⁄ " fender washers (see Intake Figure 27). Barrel x 12 Cyclone Funnel x 12 Handle Figure 24. Intake barrel and cyclone funnel Figure 27. Installing frame handle. installed (G0777HEP shown). -24- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 27 " lock washers (see Figure 29). 17. Place dust collection bag seat into collection drum (see Figure 31). Bag Seat Drum Figure 29. Collection drum casters installed. Figure 31. Installing the dust collection bag seat. -25- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 28 20. Place drum lid onto drum and tighten latches, then roll drum under cyclone port so drum Figure 33. Bag installation. spout faces dust collector, (see Figure 35). Cyclone Port Drum Drum Spout Figure 35. Collection drum positioning. -26- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 29: Test Run

    Toggle power switch to OFF (O) on receiver Review Power Supply on Page 14 and con- or press START/STOP button on remote nect machine to power source. control (see Figure 36) to turn machine OFF. -27- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 30: Section 4: Designing The System

    However, be aware that there is a fire or explosion hazard if plastic duct material is not The Model G0777/G0777HEP is designed to col- properly grounded to prevent static electrical lect dust from one machine at a time. This can...
  • Page 31 However, the cost of specifically components on the ends with sheet metal screws. designed flexible duct can vary greatly. Grizzly Another disadvantage is the rough internal seams offers polyethylene hose, which is well suited for...

  • Page 32: System Design

    Line Duct Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be Figure 41. Efficient duct layout. substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.
  • Page 33 5" 6" 7" 1200 8" 1600 Shaper Table Saw Planer 9" 2000 Figure 45. CFM requirements labeled for each 10" 2500 machine. Figure 43. Approximate required airflow for machines, based on dust port size. -31- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 34 Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -32- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 35 List each type of elbow or branch and multiply the quantity (if more than one) by the static pressure loss given in the previous table. -33- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 36 STATIC PRESSURE (Inch/H2O) Elbows/Branches 6" 45˚ Y-Branch ........ 0.329 Figure 53. CFM for static pressure loss of line 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" 45˚ Elbow ........0.225 connected to a dust collector & router. Max CFM Max SP...
  • Page 37 Figure 56. Example materials list. The airflow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 54. G0777 performance curve table and data. G0777HEP Performance Curve...

  • Page 38: System Grounding

    Always guard against static electrical build up External by grounding all dust Ground Wire collection lines. Internal Ground Wire Ground Screw Flex-Hose Figure 58. Flex-hose grounded to machine. -36- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 39: Section 5: Operations

    Dust this manual. Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. Wood Chips Figure 59. Model G0777 dust collection flow.

  • Page 40: Using Controls

    Using Controls To prevent accidental startups by other common RF items like garage door openers, the remote control signal for the Model G0777/G0777HEP is IR (infrared) rather than a RF (radio frequency) A remote control receiver and remote controller signal. The remote control switch features a fac-...
  • Page 41 The machine will stop once set time period ends. To cancel timer before set time has elapsed, turn Power Switch OFF or press OFF button on remote controller. ON/OFF Button: Turns dust collector ON or OFF. -39- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 42: Section 6: Accessories

    (1) end cap, (3) adjustable nipples, (1) 60 degree elbow, and (1) 90 degree elbow. W1055 Figure 63. H5295 Industrial Dust Collection Kit 5". Figure 64. Dust collection kits for Models G0777 and G0777HEP. www.grizzly.com 1-800-523-4777 order online at or call -40- Model G0777/G0777HEP (Mfd.
  • Page 43 W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit Note: To connect to G0777/G0777HEP, these accessories require an adapter, such as W1039 (see This Page). D4206 D4216 Figure 65. W1039 Universal Adapter.
  • Page 44 G2753—4" Bench Attachment This V-Cell HEPA filter is 289x595x292mm in size G2754—4" Floor Attachment and can be used with the G0777HEP and G0777 These attachments are indispensable for collect- with T10878 upgrade. ing dust at machines without a port. Designed for use with 4"...

  • Page 45: Section 7: Maintenance

    SECTION 7: MAINTENANCE Cleaning Filter To reduce risk of shock or accidental startup, always The Model G0777/G0777HEP dust collector has a disconnect machine from crank handle-driven filter flap system (see Figure power before adjustments, 73) for removing any built-up dust and debris from maintenance, or service.

  • Page 46: Section 8: Service

    4. Adjust/replace centrifugal switch if available. 5. Motor bearings at fault. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 6. Motor shaft bent. 6. Test with dial indicator. Replace motor if damaged. -44- Model G0777/G0777HEP (Mfd. Since 04/19)
  • Page 47 2. Cylinder or funnel seals are loose or 2. Retighten all mounting and sealing points; replace damaged. damaged seals/gaskets. -45- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 48: Replacing Canister Filter (G0777)

    Figure 76. Re-install canister cage and cross support by repeating Steps 3–4 in reverse. Secure a fresh collection bag with the bag clamp. Figure 74. Location of canister cage cross support and hex bolt (G0777). -46- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 49: Replacing Canister Filter (G0777Hep)

    To replace canister filter: DISCONNECT MACHINE FROM POWER! Remove collection bag from canister cage. Remove pull handle (see Figure 77). Figure 79. Removing hex bolts from canister assembly (G0777HEP). Pull Handle Figure 77. Removing pull handle (G0777HEP). -47- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 50: Replacing Hepa Filter (G0777Hep)

    HEPA Filter bags or canister filter. Figure 82. G0777HEP HEPA filter re-installation (filter housing shown removed for illustration purposes). -48- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 51: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -49- Model G0777/G0777HEP (Mfd. Since 04/19)

  • Page 52: G0777/G0777Hep 110V Wiring Diagram

    TL1016-1 1430 AC120V FUSE CIRCUIT BOARD (Viewed from behind) ZING EAR Figure 84. 110V circuit board. ZE-700-25 25A POWER CIRCUIT SWITCH BREAKER Neutral 110 VAC 5-15 Plug Ground (Included) READ ELECTRICAL SAFETY -50- Model G0777/G0777HEP (Mfd. Since 01/16) ON PAGE 49!

  • Page 53: G0777/G0777Hep 220V Wiring Diagram

    9908 FUSE CIRCUIT BOARD (Viewed from behind) Figure 85. 220V conversion circuit board ZING EAR (part #P0777054). ZE-700-25 25A POWER CIRCUIT SWITCH BREAKER Ground 6-15 Plug (As Recommended) READ ELECTRICAL SAFETY -51- Model G0777/G0777HEP (Mfd. Since 01/16) ON PAGE 49!

  • Page 54: Section 10: Parts

    SECTION 10: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 1-1 1-2 1-3 26-2...
  • Page 55 FLAT WASHER 5/16 P0777HEP039 CANISTER FILTER CAGE (G0777HEP) P0777HEP095 HEX BOLT 1/4-20 X 3/4 (G0777HEP) 39-1 P0777039-1 CANISTER FILTER CAGE SEAL (G0777) P0777096 HEX BOLT 3/8-16 X 1-1/4 39-1 P0777HEP039-1 CANISTER FILTER CAGE SEAL (G0777HEP) P0777097 FENDER WASHER 3/8 P0777040...

  • Page 56: Labels

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -54-...
  • Page 57 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 58 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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