Grizzly G0548 Owner's Manual

Grizzly G0548 Owner's Manual

2 hp
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MODEL G0548
2 HP DUST COLLECTOR
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0548

  • Page 1 MODEL G0548 2 HP DUST COLLECTOR OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 SECTION 1: SAFETY ........................6 SECTION 2: CIRCUIT REQUIREMENTS ..................9 SECTION 3: SETUP ........................10 SECTION 4: OPERATIONS ......................16 SECTION 5: ACCESSORIES ......................24 SECTION 6: MAINTENANCE......................26 SECTION 7: SERVICE ........................28 SECTION 8: WIRING ........................
  • Page 4: Introduction

    OMMEND that you read books, review Contact Info industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
  • Page 5 Identification Figure 1. Figure 2.
  • Page 6: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0548 2 HP CANISTER DUST COLLECTOR Product Dimensions: Weight................................145 lbs. Length/Width/Height......................... 37-3/8 x 31-1/2 x 71 in.
  • Page 7 Main Specifications: Operation Air Suction Cap..........................1700 CFM Maximum Static Pressure.......................... 10 in. Main Inlet Size..............................6 in. Manifold Included............................Yes Manifold Inlets..............................3 Manifold Inlet Size............................4 in. Machine Collection Cap............................ 3 Maximum Material Collection Cap......................4.5 cu. ft. Canister Filtration..........................1 micron Bag Information No Of Lower Bags.............................1 Lower Bag Cap.............................5.7 cu.
  • Page 8: Section 1: Safety

    Safety Instructions for Machinery...
  • Page 10: Additional Safety Instructions For Dust Collectors

    Additional Safety Instructions for Dust Collectors MACHINE USE. AVOIDING FIRES. WEAR RESPIRATOR. KEEPING FINGERS SAFE. SUSPENDED DUST PARTICLES AND IGNITION SOURCES OPERATIONAL QUESTIONS. EMPTYING DUST. DUST HAZARD. SAFE SERVICING. No list of safety guidelines can be complete. Like all machinery there is potential danger when operating this machine.
  • Page 11: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device 220V Single-Phase Operation Figure 1 Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual.
  • Page 12: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards Description to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Unpacking Wear safety glasses dur- ing the entire setup pro- cess! please imme-...
  • Page 13 Box 2: (Figure 3) Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box 1: (Figure 2) Figure 3.
  • Page 14: Site Considerations

    Site Considerations Assembly To assemble your dust collector: Floor Load Machine Data Sheet Figure 5 Placement Location Figure 4 Figure 5. Figure 6 Figure 4. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
  • Page 15 Figure 7 Figure 9 Figure 7. Figure 9. Figure 8 Figure 10 Figure 8. Figure 10. Figure 10...
  • Page 16 Figure 11 Figure 13 Figure 12 Figure 13. Figure 11. Figure 14 Figure 12. Figure 14.
  • Page 17: Test Run

    Test Run Figure 14 Figure 15 Troubleshooting Page 28 To test run the machine: Figure 15. Figure 16 Figure 16.
  • Page 18: Section 4: Operations

    WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
  • Page 19: Duct Material

    Duct Material Metal Duct Flexible Duct Figure 17. Figure 18.
  • Page 20: System Design

    System Design Step 1. Decide Who Will Design Step 2. Sketch Your Shop Layout Plastic Duct Workshop Planner www.grizzly.com Workshop Planner Note: After you're finished, make sure to save your layout for later modification. Figure 20 Figure 19. Figure 20.
  • Page 21 Step 3. Sketch a Basic Duct Layout Figures 21 & Step 4. Determine Required CFM of Each Machine Figure 23 Figure 21. Machine Approximate Dust Port Size Required CFM Figure 22. Figure 23.
  • Page 22: Determining Main Line Duct Size

    Determining Main Line Duct Size Figure 24 Figure 25. Here are some frequently asked questions when determining branch line sizes: How do I figure which size of branch line to use if the machine has two dust ports? Figure 23 Figure 26 What if two machines share the same branch line?
  • Page 23: Calculating Duct Resistance

    Calculating Duct Resistance To calculate the static pressure of any given line in the system, follow these steps: Figure 27 Figure 27 Figure 28 Figure 27 Additional Factors Static Pressure Duct Approximate Approximate Dia. Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe...
  • Page 24: System Grounding

    Note: When calculating static pressure loss to System Grounding determine if multiple lines can be left open at the same time, only include the main line numbers once. Machine Data Sheet Page 4 Accessories Page 24 Always guard against static electrical build up by grounding all dust collection lines.
  • Page 25 Figure 30 Figure 31. Figure 31. Figure 30.
  • Page 26: Section 5: Accessories

    SECTION 5: ACCESSORIES H6899—Replacement Collection Bag for the H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit Model G0548 Dust Collector H5298—6" Metal Duct Machine Addition Kit T20514—Small Half-Mask Respirator T20515—Medium Half-Mask Respirator T20516—Large Half-Mask Respirator T20511—Pre-Filter P100 T20539—Cartridge Filter 2PK P100...
  • Page 27 G6162—4" x 5' Straight Metal Pipe Metal Branches G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe H5227—7" x 5' Straight Metal Pipe H5237—8" x 5' Straight Metal Pipe Figure 38. Reducers & Adapters Figure 36. H7215—4" x 5' Rigid Metal Flex Hose H7216—5"...
  • Page 28: Section 6: Maintenance

    SECTION 6: MAINTENANCE Bag & Canister Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Always wear a safety glasses and a respirator when emptying the dust Schedule collection bags on the dust collector.
  • Page 29 To clean the canister filter: To replace the collection bag: Figure 41 Figure 41. NOTICE The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter.
  • Page 30: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Motor & Electrical Page 31...
  • Page 31 Dust Collector Operation Page 18 Page 18...
  • Page 32: Section 8: Wiring

    SECTION 8: WIRING Wiring Safety Instructions SHOCK HAZARD. MOTOR WIRING. WIRE/COMPONENT DAMAGE. QUALIFIED ELECTRICIAN. CAPACITORS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. MODIFICATIONS. Page 9 EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
  • Page 33: Wiring Diagram

    Wiring Diagram Motor Figure 42. ON/OFF Switch Figure 43. 220V NEMA 6-15 Plug (As Recommended) READ ELECTRICAL SAFETY ON PAGE 30!
  • Page 34: Section 9: Parts

    SECTION 9: PARTS G0548 Main Breakdown Page 34...
  • Page 35 G0548 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0548001 CASTERS H6899 COLLECTION BAG PFB01 FLANGE BOLT 5/16-18 X 1/2 P1028023 COLLECTOR SUPPORT P0548004 BASE PLATE P0548024 COLLECTOR PS06 PHLP HD SCR 10-24 X 3/8 P0548025 SPACER P1029006A 6"...
  • Page 36: H5783 Canister Filter Assembly

    H5783 Canister Filter Assembly REF PART # DESCRIPTION REF PART # DESCRIPTION PH5783001 CLEANING HANDLE PLN02M LOCK NUT M5-.8 PB83M HEX BOLT M6-1 X 16 PH5783014 BOTTOM PLATE PH5783003 CANISTER FILTER PH5783015 SUPPORT TAB PH5783004 HEX SPINDLE PN06M HEX NUT M5-.8 PH5783005 THRUST BEARING 12 X 14 X 6 PW06...
  • Page 39: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 40 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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