Samson TROVIS 5474 Mounting And Operating Instructions
  1. Manuals
  2. Brands
  3. Samson Manuals
  4. Controller
  5. TROVIS 5474
  6. Mounting and operating instructions
Samson TROVIS 5474 Mounting And Operating Instructions

Samson TROVIS 5474 Mounting And Operating Instructions

Automation system 5400, boiler controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Automation System 5400
Boiler Controller
TROVIS 5474
®
Electronics from SAMSON
Mounting and
Operating Instructions
EB 5474 EN
Firmware version 2.0x
Edition July 2004

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TROVIS 5474 and is the answer not in the manual?

Questions and answers

Related Manuals for Samson TROVIS 5474

Summary of Contents for Samson TROVIS 5474

  • Page 1 Automation System 5400 Boiler Controller TROVIS 5474 Mounting and Operating Instructions EB 5474 EN Firmware version 2.0x ® Edition July 2004 Electronics from SAMSON...
  • Page 2 Moreover, we do not guarantee that the buyer can use the product for an intended purpose. SAMSON rejects any liability for claims by the buyer, especially claims for compensation including lost profits or any other financial loss, except the damage was caused intentionally or by gross negligence.

  • Page 3: Table Of Contents

    Contents Contents Operation ....... 6 Operating elements ......6 1.1.1 Operating keys .
  • Page 4 Contents Operating hours counter......38 Boiler pump control ......39 Boiler sensor acting as a thermostat .
  • Page 5 Contents Error list ....... 61 Sensor failure ......61 Displaying the lead/collective error alarm .

  • Page 6: Operation

    Operation Operation The controller is ready for use with the temperatures and time schedules preset by the manufac- turer. On start-up, the current time and date need to be set at the controller (–> section 1.5). Operating elements The operating controls are located in the front panel of the controller and protected by a Plexi- glas door.

  • Page 7: Operating Switches

    Operation 1.1.2 Operating switches Mode selector switch Automatic mode with switchover between day mode and night mode Automatic mode with switchover between day mode and stand-by mode Day mode (rated operation) Night mode (reduced operation) Manual/maintenance mode Stand-by mode Selector switch Boiler 1 and 2 in operation;...

  • Page 8: Operating Modes

    Operation Correction switch for the flow temperature Set point set-back by 2.5 °C per notch No change in set point Set point raised by 2.5 °C per notch Operating modes Day mode (rated operation) Regardless of the programmed times-of-use and summer mode, the set points relevant for rated operation are used by the controller.

  • Page 9: Display

    Operation Display During operation, the display indicates the current time as well as information about the opera- tion of the controller. The times-of-use are represented by black squares below the row of num- bers at the top of the display. Icons indicate the operating status of the controller. 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 1 Automatic operation...

  • Page 10: Displaying Data

    Operation Displaying data Controller time, measured values, set points and limits, times-of-use, public holidays and vaca- tion periods can be retrieved and displayed in th e InF1 to InF9 info levels (-> Fig. 10 on page 131). The various levels are listed in section 13.3. InF1: Boiler 1 InF2: System Anl 1 to 3, Co5 ->...

  • Page 11: Setting The Controller Time

    Operation Setting the controller time The current time and date need to be set immediately after start-up and after a power failure lasting longer than 24 hours. This is indicated by the time blinking on the display. The time is set in the PA5 parameter level. Proceed as follows: Switch to the configuration and parameter level.
  • Page 12 Operation Confirm date. Display: Year Activate editing mode for the controller time. blinks. Change year. Confirm year. Exit PA5 parameter level. Return to the operating level. Note! The controller automatically returns to the operating level if the keys are left unpressed for two minutes.

  • Page 13: Setting The Times-Of-Use

    Operation Setting the times-of-use Two times-of-use can be set for each day of the week. If only one time-of-use is required, the start and stop times of the second time-of-use must be programmed to identical times. Parameter level / Range of values Parameters Period/day 1–7...
  • Page 14 Operation Activate editing mode for period/day. Display: START; blinks. START Edit start time (steps of 30 minutes). Confirm start time. Display: STOP Edit stop time (steps of 30 minutes). STOP Confirm stop time. Display: START The second time-of-use is set like the first time-of-use. To set the times-of-use for each day, repeat the instructions in the fields highlighted in gray.

  • Page 15: Entering Vacation Periods

    Operation 1.6.1 Entering vacation periods When the switch position Automatic operation with switchover between day mode and night mode is selected, night set points (reduced set points) are used by the controller. When the switch position Automatic operation with switchover between day mode and stand-by mode is selected, the system is switched off.

  • Page 16: Entering Public Holidays

    Operation Vacation periods that are not assigned to a specific date should be deleted by the end of the year so that they are not carried on into the following year. Deleting vacation periods: Select the vacation period you wish to delete in the datapoint for vacation periods. Confirm selection.
  • Page 17 Operation To enter additional public holidays, re-select – – – – (between 31.12 and 01.01) and repeat the steps in the fields highlighted in gray. Exit the parameter level. Return to the operating level. Note! In systems Anl 1 to 3 with integrated DHW heating (Co5 -> Fb13 = ON), the public holidays en- tered also apply to the DHW heating with the setting Co4 ->...

  • Page 18: Start-Up

    Start-up Start-up Setting the system code number and the boiler rating 7 different hydraulic schematics are available. Each system configuration is represented by a system code number (Anl). The different schematics are dealt with in section 4. Available con- troller functions are described in sections 5 to 8. Changing the system code number resets previously adjusted function blocks to their default set- tings (WE).

  • Page 19: Activating And Deactivating Functions

    Start-up Set the required rating. Set first the capacity of the basic stage and then the total capacity of the burner of two-stage and modulating burners. Confirm the rating. Set the capacity of the second burner in systems Anl 4 to 7. Select End on the display.
  • Page 20 Start-up Select function block. Activate editing mode for function block. The function block number starts to blink. If 0 0 0 0 appears on the display, the key number needs to be entered first (refer to section 2.4). Activate function block (Fb = ON). An activated function block is indicated by a black square below (right) the function block number in the top row of the controller display.

  • Page 21: Changing Parameters

    Start-up Changing parameters Depending on the activated functions, not all parameters listed in the parameter list in the Ap- pendix (–> section 13.2) might be available. The parameters are arranged in topic groups: PA1: Boiler 1 PA2: Systems Anl 1 to 3, Co5 -> Fb13 = ON: separate heating circuit Systems Anl 4 to 7: Boiler 2 PA3: Systems Anl 1 to 3, Co5 ->...

  • Page 22: Enter Key Number

    Start-up Enter key number Some functions are protected against unintentional or unauthorized access. These functions can only be activated or deactivated after the valid key number has been entered. The valid key number for initial start-up can be found on page 127. To avoid unauthorized use of the key number, remove the page or make the key number unreadable.
  • Page 23 Start-up If the temperature values displayed at the controller differ from the actual temperatures, the measured values of all connected sensors can be changed or readjusted. To calibrate a sensor, the currently displayed sensor value must be changed such that it matches the temperature (ref- erence temperature) measured directly at the point of measurement.

  • Page 24: Resetting To Default Values

    Start-up Select function block Fb23. Activate editing mode for function block Fb23. Deactivate function block Fb23. Confirm setting. Select End on the display. Exit the configuration level. Return to the operating level. Note! The adjusted sensor values are not reset by the function for resetting to default values. Resetting to default values All parameters and function blocks that can be set without entering the key number can be reset to their default settings (WE).

  • Page 25: Manual Operation

    Manual operation Manual operation All the settings of the outputs can be set in the manual mode, see wiring plan (-> section 12). Proceed as follows: Set mode selector switch to After approx. 10 seconds the boilers start operation at full capacity.

  • Page 26: Systems

    Systems Systems 7 hydraulic schematics are available. System code System description Comments number (Anl) Single boiler for one-stage burner Optionally separate heating circuit Single boiler for two-stage burner and DHW heating can be controlled Single boiler for modulating burner Double boiler for one-stage condensing boiler Lag sequence without automatic and two-stage low-temperature boiler lag/lead sequence change...
  • Page 27 Systems System Anl 1 with Co5 -> Fb13 = OFF RüFg RüF1 K1 One-stage burner System Anl 1 with Co5 -> Fb13 = ON RüF2 RüFg RüF1 K1 One-stage burner EB 5474 EN...
  • Page 28 Systems System Anl 2 with Co5 -> Fb13 = OFF RüFg RüF1 K1 Two-stage burner System Anl 2 with Co5 -> Fb13 = ON RüF2 RüFg RüF1 K1 Two-stage burner EB 5474 EN...
  • Page 29 Systems System Anl 3 with Co5 -> Fb13 = OFF RüFg RüF1 K1 Modulating burner System Anl 3 with Co5 -> Fb13 = ON RüF2 RüFg RüF1 K1 Modulating burner EB 5474 EN...
  • Page 30 Systems System Anl 4 RüFg RüF1 RüF2 K1 One-stage condensing boiler K2 Two-stage low-temperature boiler System Anl 5 RüFg RüF1 RüF2 K1, K2 Two-stage burner EB 5474 EN...
  • Page 31 Systems System Anl 6 RüFg K1 Modulating burner K2 Two-stage burner RüF1 RüF2 System Anl 7 RüFg RüF1 RüF2 K1, K2 Modulating burner EB 5474 EN...

  • Page 32: Boiler Functions

    Boiler functions Boiler functions Boiler switching behavior The Minimum activation and deactivation time parameters have priority over all other parame- ters described in following. To be able to keep the cooling off periods between two activation phases, a boiler is first switched on when the time entered in Minimum deactivation time has passed since the last de- activation.
  • Page 33 Boiler functions [°C] Flow temperature set point + Hysteresis Flow temperature set point t [s] Flow temperature set point – Hysteresis Lockout time Tolerance time Burner start Operational alarm Activation of f. burner boiler stage Fig. 3 · Criteria for switching the boiler stages [°C] Flow temperature set point + Hysteresis...

  • Page 34: Lag/Lead Sequence Control

    Boiler functions Lag/lead sequence control The boilers are released depending on the configuration: Co1, Co2* -> Fb00 = OFF: Boiler released according to the position of the mode selector switch Co1, Co2* -> Fb00 = ON: Boiler 1 is not released if binary input BE17 is closed, pro- vided Boiler 1 is not locked by the mode switch.

  • Page 35: Capacity-Dependent Sequence

    Boiler functions Function Configuration Releasing sequence Co5 -> Fb07 = ON Parameter level / Range of values Parameters Lockout time 2 min PA5 / 0 to 99 min Temperature t for releasing sequence 12 °C PA5 / –40 to 50 °C 5.2.3 Capacity-dependent sequence The lead boiler is activated when the flow temperature falls below the flow temperature set point by the Hysteresis .

  • Page 36: Change In Lag/Lead Sequence (Anl 4 To 7)

    Boiler functions Parameter Parameter level / Range of values Lag delay 10 min PA5 / 0 to 90 min Change in lag/lead sequence (Anl 4 to 7) The lag/lead sequence can be changed depending on the outdoor temperature, operating hours or capacity. The change in lag/lead sequence is only effective when the mode selector switch is set to and with the configuration Co5 ->...

  • Page 37: Operating Hours-Dependent Change (Anl 5 And 7)

    Boiler functions Condition for change in lag/lead sequence Co5 -> Fb10 = OFF, select: 2 5.3.3 Operating hours-dependent change (Anl 5 and 7) After a fixed amount of time has elapsed, counting in hours from the time when the last lag/lead sequence took place ( Time interval for lag/lead sequence change) , the other boiler takes on the role as lead boiler.

  • Page 38: Common Return Flow Boost

    Boiler functions responding flow rate to the plant until the valve is completely opened and the boiler pump deliv- ers the maximum flow rate in the plant. Parameter level / Range of values Parameter Minimum return flow temperature 50 °C PA1, PA2* / 20 to 120 °C * Only in systems Anl 4 to 7 Depending on the configuration, the return flow boost can be controlled with a continuous...

  • Page 39: Boiler Pump Control

    Boiler functions Function Configuration Operating hours counter Co1, Co2* -> Fb02 = ON Initial value / Configurable as required count Counting the operating hours rESEt Reset operating hours to initial value * Only in systems Anl 4 to 7 Boiler pump control The boiler pump control is connected with the boiler control loop.

  • Page 40: Modulation Feedback

    Boiler functions Function Configuration Boiler sensor KF1, 2 Co1, Co2* -> Fb03 = OFF StEiG: Thermostat closes FALL: Thermostat opens *Only in systems Anl 4 to 7 Modulation feedback The modulation feedback in systems Anl 3, 6 and 7 can be implemented by a potentiometer (1 to 2 kΩ) or by a limit switch for maximum boiler capacity output.

  • Page 41: Return Flow Sensor Acting As A Thermostat

    Boiler functions Operational alarm over a binary input The inputs for the operational alarm are marked in the wiring diagrams (section 12) with BE2 BM_K1 for Boiler 1 and with BE1 BM_K2 for Boiler 2. Function Configuration Operational alarm K1, 2 Co1, Co2* ->...

  • Page 42: Functions Of The Heating Circuit

    Functions of the heating circuit Functions of the heating circuit Outdoor temperature-dependent advance heating Only selectable for systems Anl 1 to 3 with Co5 -> Fb13 = ON. The controller switches the heating on before the time-of-use starts in normal operation depend- ing on the outdoor temperature.
  • Page 43 Functions of the heating circuit Outside the times-of-use, the controller monitors the Night set point (reduced room temperature) or the Sustained temperature in the case of room temperature-dependent deactivation. When the temperature falls below the night set point, the controller heats with the max. flow tempera- ture until the measured room temperature exceeds the adjusted value by 1 °C.

  • Page 44: Functions Of The Dhw Circuit

    Functions of the DHW circuit Functions of the DHW circuit Only systems Anl 1 to 3 have their own DHW heating (DHW heating in storage system with Co5 -> Fb13 = ON). The systems Anl 4 to 7 do not have their own DHW heating; they are, however, able to process an external DHW demand (->...

  • Page 45: Priority Circuit (Anl 1 To 3)

    Functions of the DHW circuit Operation with two storage tank sensors SF1 and SF2 The controller begins charging the storage tank when the water temperature measured at sen- sor SF1 falls below the set point DHW demand ON . The controller stops charging the storage tank when the water temperature in the storage tank measured at sensor SF2 reaches the value DHW demand OFF .

  • Page 46: Forced Charging Of The Dhw Storage Tank (Anl 1 To 7)

    Functions of the DHW circuit Functions Configuration Heating circuit with DHW heating Co5 -> Fb13 = ON DHW priority over HK2 Co4 -> Fb06 = ON Heating circuit 3: During the storage tank charging, the direct heating circuit is switched off. The separate heating circuit runs in parallel.

  • Page 47: Thermal Disinfection (Anl 1 To 3)

    Functions of the DHW circuit Thermal disinfection (Anl 1 to 3) In all systems with DHW heating, the DHW storage tank is thermally disinfected on the selected Day of week or daily. The storage tank is heated up to the adjusted Disinfection temperature . The charging temperature is always 5 °C higher than the Disinfection temperature .

  • Page 48: External Dhw Demand (Anl 1 To 7)

    Functions of the DHW circuit External DHW demand (Anl 1 to 7) This function allows the boiler controller to switch over to the Boiler set point for DHW demand when the binary input BE4 (WWA) is closed. The thermal disinfection has priority when the ex- ternal DHW demand and thermal disinfection coincide.

  • Page 49: System-Wide Functions

    System-wide functions System-wide functions Weather-compensated control When weather-compensated control is used, the flow temperature is controlled according to the outdoor temperature. The boiler characteristic in the controller defines the flow temperature set point as a function of the outdoor temperature (–> Fig. 5). The outdoor temperature required for weather-compensated control is measured at the outdoor sensor at the input AF or received over a 0 to 10 V signal at the input AE2.

  • Page 50: Gradient Characteristic

    System-wide functions 8.1.1 Gradient characteristic Basically, the following rule applies: a decrease in the outdoor temperature causes the flow tem- perature to increase. By varying the Gradient and Level parameters, you can adapt the charac- teristic to your individual requirements. Increasing Gradient results in a higher flow tempera- ture, decreasing Gradient in a lower flow temperature.

  • Page 51: 4-Point Characteristic

    System-wide functions 8.1.2 4-point characteristic The 4-point characteristic allows you to define your own heating characteristic. It is defined by 4 points for the Outdoor temperature and the Flow temperature . The Boiler set-back difference is predetermined for points P1 and P2 and for points P3 and P4 in the corre- sponding parameter level, resulting in the dashed line in Fig.

  • Page 52: Fixed Set Point Control

    System-wide functions Parameters Parameter level / Range of values Outdoor temperature Point 1 –10 °C PA2*, PA3*, PA5 / –20 to 50 °C Point 2 – 5 °C Point 3 5 °C Point 4 10 °C Flow temperature Point 1 90 °C PA2*, PA3*, PA5 / 20 to 160 °C Point 2...

  • Page 53: Differential Temperature Control Using Variable Weighting Factors

    System-wide functions Differential temperature control using variable weighting factors This function allows the return flow temperature, total (RüFg) to be taken into account in the con- trol loop, in addition to the flow temperature, total (VFg). The difference between the flow temperature, total (VFg) and return flow temperature, total (RüFg) is specified using the Intended temperature difference parameter.

  • Page 54: Summer Mode

    System-wide functions Summer mode Summer mode is activated depending on the mean daytime temperature (measured between 7.00h and 22.00h) during the desired period. If the mean daytime temperature exceeds the Outdoor temperature limit on two consecutive days, summer mode is activated on the following day: the heating is switched off. If the mean daytime temperature remains below the Outdoor temperature limit on the next day, summer mode is deactivated on the following day.

  • Page 55: Automatic Summer Time/Winter Time Changeover

    System-wide functions Automatic summer time/winter time changeover The clock is automatically adjusted on the last Sunday in March at 2.00h and on the last Sunday in October at 3.00h. Configuration Function Summer time/winter time changeover Co5 -> Fb05 = ON Frost protection To protect the system from freezing up, the flow temperature or return flow temperature are monitored.

  • Page 56: Forced Operation Of The Pumps

    System-wide functions Forced operation of the pumps When the pumps (Pu1, Pu2 and Pu3) have not been activated for 24 hours, forced operation of the pumps is started between 12.00h and 12.01h. The forced operation of the storage tank pump SLP is operated between 12.01h and 12.02h. 8.10 Flow temperature limitation The boiler temperature is regulated to the limit set in Maximum flow temperature and an alarm is displayed when the flow temperature at the boiler outlet of a modulating burner reaches the...

  • Page 57: Control Mode

    System-wide functions 8.11 Control mode The selected control mode (section 8.11.1 to 8.11.3) of the return flow boost affects the control mode of the modulation and vice versa. The following connection applies: Return flow boost in continuous control <–> Modulation in three-point Return flow boost in on/off or three-point control <–>...

  • Page 58: Three-Step Control

    System-wide functions * Only in systems Anl 4 to 7 Note! The control mode is configured separately in Co2 -> Fb14 or Fb15 for the separate heating cir- cuit in systems Anl 1 to 3 (Co5 -> Fb13 = ON). 8.11.1 Three-step control The set point can be controlled using a PI algorithm.

  • Page 59: Control Signal Deactivation

    System-wide functions 8.12 Control signal deactivation This function protects three-point stepping actuators without final position deactivation from over- loading by monitoring the total of the control signal pulses. No further control signals are issued if it exceeds three times the Valve transit time T .

  • Page 60: Locking Of Changed Settings

    System-wide functions System Anl 7: The outdoor temperature cannot be passed on as the output AA2 is constantly used for a control signal or for the modulation control. 8.15 Locking of changed settings An active locking of all manual levels means that no settings (configuration and parameterization) can be performed at the controller.

  • Page 61: Operational Faults

    Operational faults Operational faults Operational faults are indicated by the icon blinking on the display. “Error“ immediately appears on the display. Press to access the error level. Use the arrow keys to scroll the different error alarms, if need be. The error level remains in the display loop as long as an acute operational fault exist even if it has not be opened by pressing Error list Err 1...

  • Page 62: Displaying The Lead/Collective Error Alarm

    Operational faults The following list shows how the controller reacts depending on which sensor fails: Outdoor sensor AF: When the outdoor sensor fails, the controller uses a flow temperature set point of 70 °C. The boiler pumps are switched on and the control valves of the return flow boost are opened to ensure frost protection.
  • Page 63 Operational faults Holding register 60 (HR60) Number = Bit no. in HR 0 1 2 3 4 5 6 7 8 9 10 11 A set bit is indicated by on the right of number Bit value Sensor breakage Default values read –...

  • Page 64: Error Alarms

    Operational faults Error alarms Error alarms can be sent over a modem either directly to the control station or over the SMS text message function to a mobile phone or to a fax. Just one function (Modbus, SMS function or fax function) can be selected at one time since the functions use the same interface.

  • Page 65: Sending Fax In Case Of A Fault Alarm

    Operational faults Parameters Parameter level / Range of values Access number – PA9 / configurable as required* Phone number – PA9 / configurable as required** Digits 0 to 9, P = pause, - = end, max. 14 characters ** Digits 0 to 9, P = pause, - = end, max. 22 characters 9.5.2 Sending fax in case of a fault alarm The controller type is forwarded in addition to a detailed error description.

  • Page 66: Communication

    Communication Communication Using the serial system bus interface RS-232-C, the TROVIS 5474 Boiler Controller can commu- nicate with a building control system. In combination with a suitable software for process visual- ization and communication, a complete control system can be implemented.

  • Page 67: Controller With Rs-232 Port

    Communication 10.1 Controller with RS-232 port The system bus connection is located at the back of the controller housing (RJ-12 jack). In this case, the controller can be connected either directly to the serial interface of a PC (point-to-point connection) or to a (dial-up) modem. A dial-up modem is required if the control- ler is to be connected to the telecommunications network.

  • Page 68: System Bus Interface In Conjunction With Cable Converters Rs-232/Rs-485 (For Four-Wire Bus)

    Communication Parameters* Parameter level / Range of values Modem timeout (t) 5 min PA9 / 1 to 255 min Number of redial attempts (C) PA9 / 0 to 99 Phone number of building control station – PA9 / Set as required** (tELno) Phone number of alternative recipient –...

  • Page 69: Description Of Communication Parameters To Be Adjusted

    Communication 10.3 Description of communication parameters to be adjusted Station address (ST.-NR) This address is used to identify the controller in bus or modem mode. In a system, each control- ler needs to be assigned a unique address. Baud rate (BAUD) In a bus system, baud rate refers to the transfer speed between control system and controller.
  • Page 70 Communication Phone number of control station (tElno) Enter the phone number of the control system modem including the dialing code, if necessary. Short pauses between the numbers can be entered using P (= 1 second); the end of the string is to be marked by “–“.

  • Page 71: Meter Bus Interface

    Fig. 8 · Pin assignment of RJ-12 jack 10.4 Meter bus interface The TROVIS 5474 Controller can communicate with up to 3 heat and water meters according to EN 1434-3. Details on the use of the different heat or water meters can be found in the technical documenta- tion TV-SK 6311.
  • Page 72 Communication The meters can be read either automatically approx. every 24 hours (24h), continuously (con) or when the coils (= Modbus data points) assigned to the heat meters WMZ1 to WMZ3 are written with the value 1 over the system bus interface (CoiL). In InF9 info level, “1434“...

  • Page 73: Memory Module

    The use of a memory module (accessory no. 1400-7142) is particularly useful to transfer all data from one TROVIS 5474 Controller to several other TROVIS 5474 Controllers. The memory module is plugged into the RJ-12 jack integrated into the front panel. Once the module has been connected, “74 SP“...

  • Page 74: Installation

    Installation Installation The controller consists of the housing with the electronics and the back panel with the terminals. It is suitable for panel, wall, and top hat rail mounting (Fig. 9). Panel mounting 1. Remove both screws (1). 2. Pull apart the controller housing and back panel. 3.
  • Page 75 Installation Panel mounting Back panel of the controller Controller housing Wall mounting Top hat rail mounting Dimensions in mm: W x H x D = 144 x 96 x 125 Fig. 9 · Installation EB 5474 EN...

  • Page 76: Electrical Connection

    Electrical connection Electrical connection Caution! For electrical installation, you are required to observe the relevant electrotechnical regulations of the country of use as well as the regulations of the local power suppliers. Make sure all electri- cal work is performed by trained and experienced personnel! Notes on installing the electrical connections Install the 230 V power supply lines and the signal lines separately! To increase noise immu- nity, observe a minimum distance of 10 cm between the lines.
  • Page 77 Electrical connection Connecting the sensors Cables with a minimum cross-section of 2 x 0.5 mm² can be connected to the terminals at the back panel of the housing. Connecting the actuators Connect cables with at least 1.5 mm² suitable for damp locations to the terminals of the control- ler output.
  • Page 78 Electrical connection System Anl 1 BM_K1 AE (BE) RüF2 RK1(RL) RüF1 RüFg BE10 BE11 BE12 SM_Pu1 BE13 RK2(HK) BE14 SM_K1 BE15 MODBUS BE16 Frg_K1 BE17 50 4948 AE_GND Pu1(K1) RK1(AE 0...10V) MBUS Pu2(HK) RK2(AE 0...10V) +15V AA_GND AA1(RK1) 0...10V K1.1(ST.1) 0...10V AA2(RK2) BA10...
  • Page 79 Electrical connection System Anl 3 System Anl 4 EB 5474 EN...
  • Page 80 Electrical connection System Anl 5 System Anl 6 EB 5474 EN...
  • Page 81 Electrical connection System Anl 7 Note! If the terminals BE1 to BE17 are configured as 0 to 20 mA or 4 to 20 mA inputs, use terminal 13 (AE_GND) instead of terminal 10 as GND. EB 5474 EN...

  • Page 82: Appendix

    Appendix Appendix 13.1 Function block list Co1: Boiler K1 Fb Function Function block parameter / Range of values (default setting) 00 Release of boiler K1 OFF 1 to 7 Co1 -> Fb00 = ON: Release K1 depending on position of mode selector switch and state of BE17 (Frg_K1) Co1 ->...
  • Page 83 Appendix Function block parameter / Range of values (default setting) Fb Function 06 Three-step pulsing/ 1 to 7 Co1 -> Fb06 = ON, only with Co1 -> Fb05 = OFF: on-off signal RüL-RK1 Three-step signal Co1 -> Fb06 = OFF: On-off signal Function block parameters Hysteresis / 1 to 30 °C (5°C) Min.
  • Page 84 Appendix Co2: Boiler K2 (systems Anl 4 to 7) Fb Function Function block parameter / Range of values (default setting) 00 Release of boiler K2 OFF 4 to 7 Co2 -> Fb00 = ON: Release K2 depending on position of mode selector switch and state of BE16 (Frg_K2) Co2 ->...
  • Page 85 Appendix Function block parameter / Range of values (default setting) Fb Function 06 Three-step pulsing/ 4 to 7 Co2 -> Fb06 = ON, only with Co2 -> Fb05 = OFF: on-off signal RüL-RK2 Three-step signal Co2 -> Fb06 = OFF: On-off signal Function block parameters Hysteresis / 1 to 30 °C (5°C) Min.
  • Page 86 Appendix Co2: Separate heating circuit (systems Anl 1 to 3) Note! The configuration table “Co2: Separate heating circuit” is only available in conjunction with configuration Co5 -> Fb13 = ON. Fb Function Function block parameter / Range of values (default setting) 00 Reserved 01 Return flow sensor OFF 1 to 3 Co2 ->...
  • Page 87 Appendix Co2: Direct heating circuit) Note! The configuration table “Co3: Direct heating circuit” is only available in conjunction with confi- guration Co5 -> Fb13 = ON. Function block parameter / Range of values (default setting) Fb Function 00 Room sensor OFF 1 to 3 Co3 ->...
  • Page 88 Appendix Co4: DHW heating Fb Function Function block parameter / Range of values (default setting) 00 DHW demand active ON 1 to 7 Co4 -> Fb00 = ON: DHW set point during DHW demand Co4 -> Fb00 = OFF, only with Co5 -> Fb09 = OFF: External change in lag/lead sequence 01 Reserved 02 DHW forced...
  • Page 89 Appendix Co5: General functions Fb Function Function block parameter / Range of values (default setting) 00 Outdoor sensor ON 1 to 7 Co5 -> Fb00 = ON: option: FUEHL: Sensor at input AF 0-10: 0 to 10 V outdoor temperature at input AE2 Function block parameter: Frost protection limit / –30 to 20 °C (3 °C) Co5 ->...
  • Page 90 Appendix Fb Function Function block parameter / Range of values (default setting) 09 Automatic change 5, 7 Co5 -> Fb09 = ON: Change in lag/lead sequence as per in lag/lead se- setting in Co5 -> Fb10 quence Co5 -> Fb09 = OFF: Change in lag/lead sequence only in the event of a malfunction 10 Condition for 5, 7...
  • Page 91 Appendix Co6: Sensor initialization Fb Function Comments 00 Global selection of Co6 -> Fb00 = ON: Pt 100, Pt 1000 sensors Co6 -> Fb00 = OFF: Pt 100, PTC Sensor input 1 Co6 -> Fb01 to Fb17 = ON: Select sensor: 0–20 (mA), 4–20 (mA), Pt100, Pt1000, PtC, ntC, ni200, n1000 Sensor input 17 Co6 ->...
  • Page 92 Appendix Co9: Modbus/meter bus Fb Function WE Function block parameter / Range of values (default setting) 00 Modbus ON Co9 -> Fb00 = ON: Modbus active only with Co9 -> Fb06 = OFF and Co9 -> Fb10 = OFF 01 Modem function OFF Co9 ->...

  • Page 93: Parameter Lists

    Appendix 13.2 Parameter lists PA1: Boiler 1 (systems Anl 1 to 7) PA2: Boiler 2 (systems Anl 4 to 7) In the PA2 parameter level, “2” appears instead of “1” on the left of the display. Display Parameter designation Range of values (default setting) 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 Maximum flow temperature KF1, 2...
  • Page 94 Appendix PA2: Separate heating circuit (only in systems Anl 1 to 3 with Co5 -> Fb13 = ON) PA3: Direct heating circuit (only in systems Anl 1 to 3 with Co5 -> Fb13 = ON) In the PA3 parameter level, “3” appears instead of “2” on the left of the display. Parameter designation Range of values (default setting) Display...
  • Page 95 Appendix Parameter designation Display Range of values (default setting) Gradient, flow 0 1 2 3 4 5 6 7 8 9 10 131415 16 171819202122 23 24 0.4 to 3.2 (1.8) In PA2 (PA3) only with Co2 (Co3) -> Fb10 = ON, select: 2. 0 1 2 3 4 5 6 7 8 9 10 131415 16 171819202122 23 24 Level (parallel shift), flow...
  • Page 96 Appendix Parameter designation Display Range of values (default setting) Maximum flow temperature 0 1 2 3 4 5 6 7 8 9 10 131415 16171819202122 23 24 ˚C 20 to 160 °C (90 °C) 0 1 2 3 4 5 6 7 8 9 10 131415 16171819202122 23 24 Minimum flow temperature ˚C...
  • Page 97 Appendix Parameter designation Display Range of values (default setting) Outdoor temperature deactivation value in reduced operation 0 1 2 3 4 5 6 7 8 9 10 131415 16171819202122 23 24 START ˚C –10 to 50 °C (10 °C) 0 1 2 3 4 5 6 7 8 9 10 131415 16 171819202122 23 24 Outdoor temperature deactivation value in rated operation ˚C...
  • Page 98 Appendix Parameter designation Display Range of values (default setting) Boiler set point for DHW demand 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 ˚C 20 to 120 °C (65 °C) 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 DHW demand ON (SF1) ˚C...
  • Page 99 Appendix PA5: General parameters Display Parameter designation Range of values (default setting) Time Date (Day – Month) Date (Year) 4-point characteristic 0 1 2 3 4 5 6 7 8 9 10 131415 16 171819202122 23 24 Press to set parameters outdoor temperature (points 1 to 4) flow temperature (points 1 to 4) and set-back difference (points 2 to 3).
  • Page 100 Appendix Display Parameter designation Range of values (default setting) 4-point characteristic, point 1: Outdoor temperature 0 1 2 3 4 5 6 7 8 9 10 131415 16171819202122 23 24 ˚C Outdoor temperatures of the points 2, 3, 4 are marked by squares below the numbers 2, 3, 4.
  • Page 101 Appendix Display Parameter designation Range of values (default setting) Set-back difference 0 1 2 3 4 5 6 7 8 9 10 131415 16 171819202122 23 24 ˚C 0 to 30 °C (15 °C) Only with Co5 -> Fb03 = ON, option: 2 0 1 2 3 4 5 6 7 8 9 10 131415 16171819202122 23 24 Fixed set point control, flow temperature set point...
  • Page 102 Appendix Display Parameter designation Range of values (default setting) 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 Lag boiler release temperature t START ˚C –40 to 50 °C (12 °C) Only the lead boiler is released above this temperature. 0 1 2 3 4 5 6 7 8 910 Lockout time 13141516171819202122 2324...
  • Page 103 Appendix Display Parameter designation Range of values (default setting) Outdoor temperature limit causing change to summer mode in 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 rated operation ˚C STOP 0 to 50 °C (22 °C) 0 1 2 3 4 5 6 7 8 910 131415161718192021222324 Maximum flow set point...
  • Page 104 Appendix Display Parameter designation Range of values (default setting) 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Temperature boost ˚C 0 to 30 °C (10 °C) 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 Outdoor temperature limit causing change to summer mode in reduced operation...
  • Page 105 Appendix PA9: Modbus and meter bus communication Display Parameter designation Station address (ST-NR) 0 1 2 3 4 5 6 7 8 9 10 131415 16 171819202122 23 24 1 to 247 (255) (1 to 999 with Co9 -> Fb04 = ON) ST.-NR Only with Co9 ->...
  • Page 106 Appendix Display Parameter designation 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 Modem timeout (t) 1 to 255 min (5 min) Only with Co9 -> Fb01 = ON Number of redial attempts (C) 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 0 to 99 (5) Only with Co9 ->...

  • Page 107: Displays

    Appendix 13.3 Displays The following displays are typical displays that can appear. Icons at the edge of the display may vary depending on the operating mode and how the con- troller is configured; they cannot be shown in this case. InF1: Boiler 1 (systems Anl 1 to 7) InF2: Boiler 2 (systems Anl 4 to 7) In InF2 level, “2”...
  • Page 108 Appendix Display Parameter designation 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Time since boiler 1/2 was switched off STOP Modulation feedback 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 Continuous return flow control 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 Operating hours counter for boiler 1/2...
  • Page 109 Appendix InF2: Separate heating circuit (only systems Anl 1 to 3 with Co5 -> Fb13 = ON) InF3: Direct heating circuit (only systems Anl 1 to 3 with Co5 -> Fb13 = ON) Display Parameter designation Flow temperature VF2 (PA2) / VFg (PA3) 0 1 2 3 4 5 6 7 8 910 13141516 171819202122 2324 ˚C...
  • Page 110 Appendix InF4: DHW heating Display Parameter designation Temperature at storage tank sensor SF1 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 ˚C 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Temperature at storage tank sensor SF2 ˚C Time of times-of-use 0 1 2 3 4 5 6 7 8 910...
  • Page 111 Appendix Display Parameter designation 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Flow temperature total (VFg) ˚C Tendency of flow temperature 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 ˚C/ Return flow temperature total (RüFg) 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 ˚C...
  • Page 112 Appendix Display Parameter designation 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Lockout time/lag delay Time interval for lag/lead sequence change 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Average capacity of the last three days in kW 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Press to enter key.
  • Page 113 Appendix Display Parameter designation 0 1 2 3 4 5 6 7 8 9 10 13141516171819202122 2324 Public holidays Press to enter key. Display: Dates of programmed public holidays Info level 8 ( InF8 ) Display Parameter designation 0 1 2 3 4 5 6 7 8 910 13141516171819202122 2324 Error status register FSr 1 Press to enter key.
  • Page 114 Appendix Info level 9 (InF9) (only with Co9 -> Fb01 = ON, Co9 -> Fb06 = ON or Co9 -> Fb10 = ON) In the main display loop, the connection status appears in the InF9 level and only exists when the modem, SMS or fax function is active, otherwise just “END“...

  • Page 115: Sensor Resistance Tables

    Appendix 13.4 Sensor resistance tables Resistance values with PTC resistors Type 5224 Outdoor Temperature Sensors, Type 5264 and Type 5265 Return Flow Tempera- ture Sensors, Type 5264 Storage Tank Temperature Sensors –20 –10 °C Ω 694 757 825 896 971 1010 1050 1132 1219 1309 1402 1500 1601 1706 1815 1925 Type 5244 Room Sensor °C 10 Ω...

  • Page 116: Technical Data

    Appendix 13.5 Technical data Inputs Sensor inputs and Max. 17 configurable inputs for sensors (Pt 100, Pt 1000, Ni 200, Ni binary inputs 1000, PTC, NTC or 0-20 mA, 4-20 mA) or binary alarms Other inputs 2 analog inputs 0-10 V, R = 18 kΩ...

  • Page 117: Customer Data

    Appendix 13.6 Customer data Station Operator Relevant SAMSON office System code number Function block settings in the configuration levels Fb00 Fb01 Fb02 Fb03 Fb04 Fb05 Fb06 Fb07 Fb08 Fb09 Fb10 Fb11 Fb12 Fb13 Fb14 Fb15 Fb16 Fb17 Fb18 Fb19 Fb20...
  • Page 118 Appendix PA1: Boiler 1 (systems Anl 1 to 7) PA2: Boiler 2 (systems Anl 4 to 7) Parameters Range of values Maximum flow temperature 20 to 160 °C Minimum return flow temperature 20 to 120 °C Minimum activation time 0 to 90 min Minimum deactivation time 0 to 90 min Function block parameters (Co1/Co2):...
  • Page 119 Appendix PA2: Separate heating circuit (only systems Anl 1 to 3 with Co5 -> Fb13 = ON) PA3: Direct heating circuit (only systems Anl 1 to 3 with Co5 -> Fb13 = ON) Parameters Range of values Outdoor temperature, point 1 –20 to 50 °C Outdoor temperature, point 2 –20 to 50 °C...
  • Page 120 Appendix Function block parameters Advance heating time (Fb05 = ON) – 0 to 360 min START summer mode (Fb11 = ON) 01.01 to 31.12 STOP summer mode (Fb11 = ON) 01.01 to 31.12 Outdoor temperature limit 0 to 40 °C (Fb11 = ON) (proportional gain) (Fb14 = ON) –...
  • Page 121 Appendix Public holidays Date Public holidays Date PA4: DHW heating Parameters Range of values Boiler set point for DHW demand 20 to 120 °C DHW demand ON 20 to 90 °C DHW demand OFF 20 to 90 °C Hysteresis 0 to 30 °C Function block parameters Co4 Maximum limit for DHW forced 0 to 120 °C...
  • Page 122 Appendix Parameters in PA5 level Parameters Range of values Outdoor temperature, point 1 –20 to 50 °C Outdoor temperature, point 2 –20 to 50 °C Outdoor temperature, point 3 –20 to 50 °C Outdoor temperature, point 4 –20 to 50 °C Flow temperature, point 1 20 to 160 °C Flow temperature, point 2...
  • Page 123 Appendix Function block parameters Co5 Frost protection limit (Fb00 = ON) –30 to 20 °C Delay (Fb01 = ON) 1 to 6 °C/h Intended temperature difference 0 to 90 °C (Fb02 = ON) Kp factor for differential temperature 0 to 1.0 control (Fb02 = ON) Start summer mode (Fb06) 01.01 to 31.12...
  • Page 124 Appendix PA9: Modbus and meter bus communication Parameters Range of values Station address (ST.-NR) 1 to 247 Baud rate (BAUD) 300 to 19200 Cyclic initialization (I) 0 to 255 min Modem dial interval between calls (P) 1 to 255 min Modem timeout (t) 1 to 255 min Number of redial attempts (c)

  • Page 125: Index

    Index Index 4-point characteristic ....51 Day mode ......8 Deactivation depending on outdoor temperature .
  • Page 126 Index RS-232-C..... 67 Parameter list..... 93 RS-485 .
  • Page 127 Index Key number 1732 EB 5474 EN...
  • Page 128 Frequently used abbreviations Frequently used abbreviations Analog output Room sensor Analog input Control circuit OUtdoor sensor Return flow System code number RüF Return flow sensor Binary output Storage tank sensor Binary input SG_K Potentiometer Operational alarm Storage tank charging pump Configuration level Fault alarm Function block...
  • Page 129 EB 5474 EN...
  • Page 130 EB 5474 EN...
  • Page 131 System-wide functions Sensor initialization Boiler 1 Error status register Boiler 2 or separater heating circuit* Modbus/meter bus communication Direct heating circuit* Systems Anl 1 to 3 with Co5 -> Fb13 = ON Fig. 10 · Level structure of TROVIS 5474...
  • Page 132 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main · Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 5474 EN Internet: http://www.samson.de...

Table of Contents