Samson TROVIS 5757-7 Mounting And Operating Instructions
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Samson TROVIS 5757-7 Mounting And Operating Instructions

Samson TROVIS 5757-7 Mounting And Operating Instructions

Electric actuator with process controller for heating and cooling applications
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TROVIS 5757-7 Electric Actuator with
Process Controller
For heating and cooling applications
Mounting and
Operating Instructions
EB 5757-7 EN
Firmware version 2.04
Edition September 2016

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Summary of Contents for Samson TROVIS 5757-7

  • Page 1 TROVIS 5757-7 Electric Actuator with Process Controller For heating and cooling applications Mounting and Operating Instructions EB 5757-7 EN Firmware version 2.04 Edition September 2016...
  • Page 2 Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.

  • Page 3: Table Of Contents

    Contents Safety instructions and measures ..............5 Notes on possible severe personal injury ............8 Notes on possible property damage ..............9 Markings on the device ................10 Actuator nameplate ..................10 Valve nameplate ..................10 Design and principle of operation ..............11 Operating controls ..................12 3.1.1 LEDs ......................12 LED blinking pattern ..................12 3.2.1...
  • Page 4 Contents Emergency action ..................24 Decommissioning and disassembly ..............24 Decommissioning ..................25 Removing the actuator from the valve ............26 Disposal ......................26 Appendix ....................26 10.1 After-sales service ..................26 10.2 Configuration list and customer settings ............27 10.2.1 Customer setting ..................29 10.3 Resistance values with Pt 1000 resistors ............30 10.4 EU declaration of conformity .................31 EB 5757-7 EN...

  • Page 5: Safety Instructions And Measures

    SAMSON must be con- tacted. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors.
  • Page 6 Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications to the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.
  • Page 7 Controller (detailed description of all functions and parameters) − Mounting and operating instructions of the valve on which the electric actuator is mount- ed, e.g. for SAMSON valves: u EB 3135-1 for Type 2488 Pressure-independent Control Valve (PICV) u EB 3136 for Type 2488 N Pressure-independent Control Valve (PICV) u EB 5861 for Type 3260 Three-way Valve...

  • Page 8: Notes On Possible Severe Personal Injury

    Safety instructions and measures 1.1 Notes on possible severe personal injury DANGER Risk of electric shock. Î Before connecting wiring, performing any work on the device or opening the de- vice, disconnect the power supply and protect it against unintentional reconnection. Î...

  • Page 9: Notes On Possible Property Damage

    Safety instructions and measures 1.2 Notes on possible property damage NOTICE Risk of actuator damage due to the power supply exceeding the permissible toler- ances. The electric actuators are designed for use according to regulations for low-voltage installations. Î Observe the permissible tolerances of the power supply. Risk of actuator damage due to excessively high tightening torques.

  • Page 10: Markings On The Device

    Markings on the device 2 Markings on the device 2.1 Actuator nameplate TROVIS 5757-7 Electric Actuator with Process Controller Var.-ID xxxxxxx Serial no. xxxx *xxxxxx* F: 300 N s: 6 mm v: 0.3 mm/s Firmware: 2.xx U: 230 V f: 50 Hz...

  • Page 11: Design And Principle Of Operation

    It is partic- retracted ularly suitable for mounting to SAMSON Actuator stem Types 3222, 3222 N, 2488 and 3267 extended Valves (DN 15 to 25) as well as to special versions of Type 3226 and Type 3260...

  • Page 12: Operating Controls

    Design and principle of operation 3.1 Operating controls The valve can be moved to any position in the de-energized state by the handwheel (2). Travel and direction of action can be 3.1.1 LEDs read off the travel indicator (5) on the side of the actuator housing.
  • Page 13 Design and principle of operation − Preparing to read data from memory Blinking pattern of the red LED − Device switched off, normal operation or command mode Time [s] Time [s] − Preparing to write data to memory pen − Device start-up or torque-dependent limit switch error Time [s] −...

  • Page 14: Handwheel

    − Outdoor/room sensor defective TROVIS-VIEW software can be down- loaded free of charge from our web- site www.samson.de > Services > Software > TROVIS-VIEW). The software can also be supplied on a CD-ROM. Further de- Time [s] tails can be found in Data Sheet u T 6661.

  • Page 15: Technical Data

    Design and principle of operation − Type 5257-7 Room Panel (Pt 1000) with − Type 5227-2 Outdoor Sensor (Pt 1000) potentiometer and mode selector switch Configuration ID: 1043862 Configuration ID: 1180319 Permissible temperatures: Permissible temperatures: Medium –35 to 85 °C Medium –20 to 60 °C Ambient –35 to 85 °C Ambient –20 to 60 °C...

  • Page 16: Dimensions In Mm

    Design and principle of operation 3.5 Dimensions in mm Ø 12 2.5 m eL Stem retracts aL Stem extends Fig. 3: TROVIS 5757-7 Electric Actuator with Process Controller EB 5757-7 EN...
  • Page 17 Design and principle of operation Ø4 Type 5227-2 Outdoor Sensor (Pt 1000) Configuration ID: 1043862 Color: RAL 9016 Type 5257-7 Room Panel (Pt 1000) Type 5267-2 Contact Sensor (Pt 1000) (flow and return flow temperature Configuration ID: 1180319 measurement) Color: Cover and knobs RAL 9016 · Base RAL 7047 Configuration ID: 1058683 Continuous day mode (rated operation) Continuous night mode (reduced operation)

  • Page 18: Measures For Preparation

    − Observe storage instructions. 4.1 Unpacking − Avoid long storage times. − Contact SAMSON in case of different stor- age conditions or long storage periods. Information Do not remove the packaging until immedi- ately before mounting and start-up.

  • Page 19: Mounting And Start-Up

    Mounting and start-up 5 Mounting and start-up Î Install the valve into the pipeline accord- ing the specifications in the mounting and operating instructions of the valve. NOTICE Risk of malfunction due to incorrectly per- 5.3 Electrical connections formed start-up. Perform start-up following the described DANGER sequence.

  • Page 20: Configuring The Electric Actuator

    Mounting and start-up fixed set point control with room temperature The actuator stem extends and the red and influence (u KH 5757-7). On using an out- yellow LEDs are illuminated located under door sensor, it can change the adjusted heat- the cover on top of the circuit board. ing characteristic (u KH 5757-7).
  • Page 21 Mounting and start-up RüS 230 V, 50 Hz L´ DANGER Live wires Application with flow sensor (VS), return flow sensor (RüS) and outdoor sensor (AS) and potentiometer functioning as set point adjuster 230 V, 50 Hz L´ DANGER Live wires Application with flow sensor (VS), outdoor sensor (AS), binary input (BI2) to switch between operating mode and potentiometer for adjusting the set point Orange...
  • Page 22 Mounting and start-up RüS 230 V, 50 Hz L´ DANGER Live wires Application with flow sensor (VS), return flow sensor (RüS), outdoor sensor (AS) and binary input (BI1) to switch between operating modes 230 V, 50 Hz L´ DANGER Live wires Application with flow sensor (VS) and outdoor sensor (AS) OG Orange Brown...

  • Page 23: Operation

    Operation RüS Type 5257-7 Room Panel 230 V, 50 Hz L´ DANGER Live wires Application with flow sensor (VS), return flow sensor (RüS) and room sensor with mode selector switch and set point adjuster Fig. 7: Electrical connections Note! Terminals at point of installation not included in the scope of delivery.

  • Page 24: Servicing

    Î Troubleshooting (see Table 1). Information The electric actuator with process controller Information was checked by SAMSON before it left the Contact SAMSON's After-sales Service de- factory. partment for malfunctions not listed in the ta- − The product warranty becomes void if ser- ble.

  • Page 25: Decommissioning

    Decommissioning and disassembly 9.1 Decommissioning DANGER DANGER Risk of bursting in control valve components To decommission the electric actuator for due to incorrect opening. maintenance work or disassembly, proceed − Before starting any work on the control as follows: valve, depressurize all plant sections con- 1.

  • Page 26: Removing The Actuator From The Valve

    Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives, and service facilities worldwide can be found on the SAMSON website, in all SAMSON product catalogs or on the back of these Mounting and Operat- ing Instructions.

  • Page 27: Configuration List And Customer Settings

    Appendix 10.2 Configuration list and customer settings Configuration list There are separate two levels #1 and #2. Both levels contain the functions F01 to F13 with the specified default settings and meanings. The functions F01 to F13 have the following listed functions. F = Function WE = Default setting 0 = OFF, 1 = ON...
  • Page 28 Appendix Function Meaning 13 Manual mode 0 – Inactive 1 – Manual mode (absolute priority) Parameter list There are separate two parameter levels #1 and #2. Both parameter levels contain the func- tions P01 to P23 with the specified default settings and setting ranges. The parameters have the setting ranges as listed below.

  • Page 29: Customer Setting

    Time interval for flash adaptation 10 min 0 to 100 min Pump lag time 5 min 1 to 999 min 10.2.1 Customer setting Station Operator SAMSON office Function blocks Parameters Performed setting Performed setting Adjustment range 70 °C 0 to 150 °C 15 K 0 to 50 K...

  • Page 30: Resistance Values With Pt 1000 Resistors

    Appendix Function blocks Parameters Performed setting Performed setting Adjustment range The default setting F13 - 1 ap- 0.1 to 50.0 plies for level #2. 400 s 0 to 999 s 3.0 °C/h 1.0 to 6.0 °C/h 22 °C 0 to 50 °C 15 °C 0 to 50 °C 20 °C 10 to 40 °C 15 °C...

  • Page 31: Eu Declaration Of Conformity

    EMC 2004/108/EC (bis/to 2016-04-19) EN 61000-6-2:2005, EN 61000-6-3:2010 EMC 2014/30/EU (ab/from 2016-04-20) LVD 2006/95/EC (bis/to 2016-04-19) EN 60730-1:2011, EN 61010-1:2010 LVD 2014/35/EU (ab/from 2016-04-20) Hersteller / Manufacturer: SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 D-60314 Frankfurt am Main Deutschland/Germany Frankfurt, 2016-04-06 Gert Nahler ppa. Günther Scherer Zentralabteilungsleiter/Head of Department Qualitätssicherung/Quality Managment...
  • Page 32 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 5757-7 EN samson@samson.de · www.samson.de...

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