1. Manuals
  2. Brands
  3. MAKELSAN Manuals
  4. UPS
  5. PM Series
  6. User manual

MAKELSAN PM Series User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USER MANUAL
PM Series
Cabinet: PM3340-520KVA, PM3340-400KVA
PM3340-320KVA, PM3340-200KVA
Model: PM3340-RM
UDD-SD-125

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PM Series and is the answer not in the manual?

Questions and answers

Related Manuals for MAKELSAN PM Series

Summary of Contents for MAKELSAN PM Series

  • Page 1 USER MANUAL PM Series Cabinet: PM3340-520KVA, PM3340-400KVA PM3340-320KVA, PM3340-200KVA Model: PM3340-RM UDD-SD-125...
  • Page 3 USER MANUAL USER MANUAL PM Series Cabinet: PM3340-520KVA, PM3340-400KVA PM3340-320KVA, PM3340-200KVA Model: PM3340-RM All rights reserved. The information in this document is subject to change without notice. Publish statement Thank you for purchasing this series UPS. This series UPS is an intelligent, three phase in Three phase out, high frequency online UPS designed by our R&D team who is with years of designing experiences on UPS.
  • Page 4 This manual is prepared for the users of "Cabinet: PM3340-520KVA, PM3340-400KVA, PM3340-320KVA, PM3340-200KVA - Model: PM3340-RM" Companion Manuals For further information about this device and its options, please visit www.makelsan.com.tr Updates Please visit www.makelsan.com.tr for updates. Always use the latest manuals.

  • Page 5: Table Of Contents

    PM SERIES CONTENTS CONTENTS 1 SAFETY ....................................4 1.1 Safety Notes ................................4 1.2 Symbols Used in This Guide ..........................4 2 MAIN FEATURES ................................5 2.1 Summarization ................................ 5 2.2 Functions and Features ........................... 5 3 INSTALLATION ................................7 3.1 Unpack Checking ..............................
  • Page 6 PM SERIES CONTENTS 4.3 The Display ................................30 4.3.1 System LCD Display ............................30 4.3.2 UPS Module LCD Display ..........................38 4.3.3 Monitoring Module Control Panel ......................43 4.4 Display Messages/Troubleshooting ......................45 4.5 Options ..................................51 Appendix 1 Specifications ............................53 Appendix 2 UPS message table ..........................

  • Page 7: Safety

    PM SERIES 1 SAFETY Important safety instructions - Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions.

  • Page 8: Main Features

    PM SERIES 2 MAIN FEATURES 2.1 Summarization Our UPS is a kind of three-in- three -out high frequency online UPS, it provides three specifications: The 200kVA/320kVA and 520kVA. The products are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment.
  • Page 9 PM SERIES This series can set the number of redundancy modules. When the load exceeds the redundancy setting, the UPS can still work normally and simultaneously send out corresponding warning as long as the load doesn’t exceed the total capacity of modules.

  • Page 10: Installation

    PM SERIES 3 INSTALLATION 3.1 Unpack Checking 1. Don’t lean the UPS when moving it out from the packaging 2. Check the appearance to see if the UPS is damaged or not during the transportation, do not switch on the UPS if any damage found. Please contact the dealer right away.
  • Page 11 PM SERIES Front View (internal) Rear View (internal) Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.
  • Page 12 PM SERIES 320kVA cabinet: Front View Side View Rear View Front View (internal) Rear View (internal) Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.
  • Page 13 PM SERIES 520kVA cabinet: Front View Side View Rear View Front View (internal) Rear View (internal) Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.
  • Page 14 PM SERIES (1) LCD panel (2) Front lock (3) Lightning arrester cover plate : Remove cover plate to replace lightning arrester (4) Bypass and battery terminal cover : Remove cover to operate wire (5) Fuse box: Input fuse board and Battery fuse board inside, fuse box 1 connect to module 1...
  • Page 15 PM SERIES Communication Panel (1) Communication panel fixed screw (2) Intelligent slot 1 : insert SNMP card or Dry contact card (3) Intelligent slot 2 : insert SNMP card or Dry contact card (4) RS485 port 1/2 (5) BAT_T port 1/2 : connect battery temperature sensor box...
  • Page 16 PM SERIES Fuse box (1) Fuse Box 1 : input fuse and battery fuse inbuilt, connect to module 1 (2) Fuse Box 2 : input fuse and battery fuse inbuilt, connect to module 2 (3) Fuse Box 3 : input fuse and battery fuse inbuilt, connect to module 3...

  • Page 17: Ups Module Appearance

    PM SERIES 400/520kVA Terminal Block: In front of the UPS Back of the UPS 3.3 UPS Module Appearance Front View Rear View Side View 5. LCD display 1. Module left switch screw 6. INV fan 2. Module right switch screw 7.

  • Page 18: Ups Module Lcd Control Panel

    PM SERIES 3.4 UPS Module LCD Control Panel LCD control panel introduction (1) LED(from top to bottom: “alarm”, “bypass output”, “battery output”, “mains output”) (2) LCD display (3) scroll button (4) Off button (5) On button 3.5 Installation Notes NOTE: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet.

  • Page 19: External Protective Devices

    PM SERIES Typical battery performance data are quoted for an operating temperature between 20°C and 25°C. Operating it above this range will reduce the battery life while operation below this range will reduce the battery capacity. • Should the equipment not be installed immediately it must be stored in a room so as to protect it against excessive humidity and or heat sources.

  • Page 20: Power Cables

    PM SERIES 3.7 Power Cables • The cable design shall comply with the voltages and currents provided in this section, Kindly follow local wiring practices and take into consideration the environmental conditions (temperature and physical support media). WARNING! UPON STARTING, PLEASE ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE CONNECTED TO THE UPS INPUT/BYPASS SUPPLY OF THE MAINS DISTRIBUTION PANEL.CHECK TO SEE IF...
  • Page 21 PM SERIES 200/320kVA Terminal Block: Terminal sequence from left to right: input phase A(L1),input phase B(L2),input phase C(L3),input Neutral line, output Neutral line, output phase A(L1), output phase B(L2), output phase C(L3);battery positive, battery Neutral, battery negative, ground, bypass input phase A(L1),bypass input phase B(L2),bypass input phase C(L3).

  • Page 22: Battery Connection

    PM SERIES WARNING! If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections.
  • Page 23 PM SERIES NOTE： The BAT+ of the UPS connect poles is connected to the anode of the positive battery, the BAT-N is connected to the cathode of the positive battery and the anode of the negative battery, the BAT- is connected to the cathode of the negative battery.

  • Page 24: Online Ups Modules Replacement

    PM SERIES 3.10 Online UPS Modules Replacement For the UPS, modules must be inserted to make a complete UPS system. The replacement of UPS module is very simple and can be operated online. The control system of the UPS can detect the inserted or removed module(s) automatically. The user may operate easily by following the steps mentioned below.

  • Page 25: Ups Multi-Module Installation

    PM SERIES WARNING! 1. Make sure the LCD screen is totally off before removing the module; otherwise, electric sparks will occur at the connection of module and system cabinet. 2. The coronal screw at left side of the module controls the operation of the module. Only after the screw is tightened, the module can start running.

  • Page 26: Parallel Cable Installation

    PM SERIES 3.11.2 Parallel Cable Installation Shielded and double insulated control cables available must be interconnected in a ring configuration between UPS modules as shown below. The parallel control board is mounted on each UPS module. The ring configuration ensures high reliability of the control.

  • Page 27: Ups Installation

    PM SERIES 3.12.3 UPS Installation The whole systems are showed below. MASTER UPS_1 M、N>=1 UPS_2 Input Output UPS_N Load SLAVE UPS_1 UPS_2 Input Output UPS_M Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.

  • Page 28: Operation

    PM SERIES 4 OPERATION 4.1 Operation Modes The UPS is a double-conversion on-line UPS that may operate in the following alternative modes： • Normal mode The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously.

  • Page 29: Turn On/Off Ups

    PM SERIES 4.2 Turn on/off UPS 4.2.1 Restart Procedure CAUTION! MAKE SURE GROUNDING IS PROPERLY DONE! Set the Battery Breaker to the “ON” position according to the user’s manual. • • Open the front and rear doors of the UPS to access to the main power switches. During this procedure the output terminals will become alive.

  • Page 30: Test Procedure

    PM SERIES 4.2.2 Test Procedure CAUTION! The UPS is operating normally. It may take 60 seconds to boost up the system and perform self-test completely. • Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery should feed the inverter without interruption.

  • Page 31: Maintenance Bypass

    PM SERIES 4.2.4 Maintenance Bypass To supply the load via Mains, you may simply active the internal mechanical bypass switch. CAUTION! The load is not protected by the UPS when the internal mechanical bypass system is active and the power is not conditioned.

  • Page 32: Shut Down Procedure

    PM SERIES 4.2.5 Shut Down Procedure CAUTION! This procedure should be followed to completely shut down the UPS and the LOAD. After all power switches, isolators and circuit breakers are opened, there will be no output. ▪ Press the INVERTER OFF button on the right side of the operator control panel for about two seconds;...

  • Page 33: The Display

    PM SERIES 4.3 The Display 4.3.1 System LCD Display Overview of the operating panel of the UPS 1. Touch LCD screen :monitoring of all measured parameters, UPS and Battery status and event and alarm logs 2. LEFT KEY: turn left or scroll up 3.
  • Page 34 PM SERIES On-Line On-Line 520KVA 23-05-2014 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 ► ◄ ► Output Module Input Batt State ◄ Output Module Input Batt State Module01 Online Phase Voltage(v) 220 221 221 Module02 Online Phase Current(A) 16 10 18...
  • Page 35 PM SERIES On-Line On-Line 520KVA 23-05-2014 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 ► ► ◄ ◄ Setting Record Version Command Setting Record Version Command Language/English Battery Test Change Password Date Setting 2012-05-23 08:00 Buzzer Set Back-Light Delay 10 min Contrast...
  • Page 36 PM SERIES On-Line On-Line 520KVA 23-05-2014 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 ► ► ◄ ◄ Command Setting Record Version Command Setting Record Version SYS Version: V02×10 ID:01 Record:0001 ▲ 2013-12-21 15:00:25 LCD Version: 701×02F Status:On Line ▼ Event: On Line...
  • Page 37 PM SERIES On-Line On-Line 520KVA 23-05-2014 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 ► ► ◄ ◄ Setting Record Version Setting Record Version Command Command Language/English Date Setting Change Password 2012-01-01 08:00 Date Setting 2008-12-22 08:00:00 Back-Light Delay Back-light Delay 10Min...
  • Page 38 PM SERIES On-Line On-Line 520KVA 23-05-2014 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 ► ► ◄ Comman ◄ Setting Record Version Command Setting Record Version Work Mode Single Work Mode Single Method Normal System Voltage Level 220V System Voltage Level 220V System Frequence Level Bypass Freq.
  • Page 39 PM SERIES On-Line 520KVA 23-05-2014 On-Line 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 ► ◄ Setting Record Version Command ► ◄ Setting Record Version Command Parallel ID Parallel ID Float Volt Revise 0.00 Float Volt Revise 0.00 Parallel Amount Parallel Amount...
  • Page 40 PM SERIES On-Line On-Line 520KVA 23-05-2013 520KVA 23-05-2014 ID:01 08:00 ID:01 08:00 Command ► ► ◄ ◄ Setting Record Version Setting Record Version Single Battery Volt. Single Battery Capa. Battery Number 0100 Battery Group Max Charge Current Single Battery Capa.

  • Page 41: Ups Module Lcd Display

    PM SERIES On-Line 520KVA 23-05-2014 ID:01 08:00 ► ◄ Setting Record Version Command Single Battery Volt. Battery Number Battery Group Boost Upper Limit Volt. Single Battery Capa. 100AH Boost Upper Limit Volt. 2.31 ▼ 2.32 ▲ Float Base Volt. 2.25 Battery Protect Volt.
  • Page 42 PM SERIES There are 16 interfaces available in the LCD display: Item Interface Description Content Displayed CODE Operational status and mode Input A(Input L1) Voltage & Frequency Input B(Input L2) Voltage & Frequency Input C(Input L3) Voltage & Frequency Bat. + Voltage &...
  • Page 43 PM SERIES 2) Press “scroll” button, the UPS goes to next page as shown below. 2. Phase A (L1) Input/Frequency 3. Phase B (L2) Input/Frequency 4. Phase C (L3) Input/Frequenc 5. Bat + (Positive) 6. Bat - (Negative) 7. Phase A (L1) Output Voltage/Frequency Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.
  • Page 44 PM SERIES 8. Phase B (L2) Output Voltage/Frequency 9.Phase C (L3) Output Voltage/Frequency 10. Phase A (L1) Load Capacity 11. Phase B (L2) Load Capacity 12. Phase C (L3) Load Capacity 13.Total Load Capacity Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.
  • Page 45 PM SERIES 14. Internal temperature and ambient temperature 15. Software version & model 16. Alarm Code If some of above interfaces have battery charging, it will display the charging information at the same time as shown below. Charging Status Boost...

  • Page 46: Monitoring Module Control Panel

    PM SERIES 3) Pressing “scroll” button, you may circulate all messages from the first one to the last one then returns back to the first one and vice versa. 4) All alarm codes are present when abnormal behavior(s) occur(s). 4.3.3 Monitoring Module Control Panel Monitoring module control panel is at UPS top.
  • Page 47 PM SERIES Mains indicator Green Rectifier in Normal Operation Flashing Green Input mains voltage or frequency out of normal range Input AC Not Available Battery indicator Battery Normal, but discharging and powering the load Green Battery End of Discharge pre-warning, Battery abnormal (high...

  • Page 48: Display Messages/Troubleshooting

    PM SERIES 4.4 Display Messages/Troubleshooting This section lists the event and alarm messages that the UPS might display. The messages are listed in alphabetical order. This section is listed with each alarm message to help you troubleshoot problems. Module Display messages...
  • Page 49 PM SERIES Module Alarm Information Event log UPS Alarm Warning Buzzer Rectifier Fault Beep continuously Fault LED lit Inverter fault(Including Inverter bridge is shorted) Beep continuously Fault LED lit Inverter Thyristor short Beep continuously Fault LED lit Inverter Thyristor broken...
  • Page 50 PM SERIES Module screws unlocked Cabinet Display messages Events: Display message Meaning Initializing The DSP and MCU are in Initializing. Standby Non-Output The UPS does not provide power to the load equipment. Inverter output is turned off and the load connected at...
  • Page 51 PM SERIES Int. output Switch Closed The internal output breaker is closed manually Ext. bypass Switch Opened The external bypass breaker(parallel system) is opened Ext. bypass Switch Closed The external bypass breaker(parallel system) is closed Ext. output Switch Opened The external output breaker(parallel system) is opened Ext.
  • Page 52 PM SERIES Cabinet Alarm Information Display message Meaning Rectifier detected faulty. Rectifier and inverter and Rectifier Fault charger shut down. The temperature of heat sink is too high to keep the Rectifier Over Temperature rectifier running. Charger and inverter shut down.
  • Page 53 PM SERIES When inverter has been turned on for a certain time, but the output voltage of the inverter is still out of the range of Rating voltage +12.5% and -25%, inverter fault Inverter fault will occur, and the inverter will be shut down and the UPS will transfer to bypass.

  • Page 54: Options

    PM SERIES This UPS is fitted with a voltage free contact closure signal for use with an external automatic disconnect Feedback protection device (by others) to protect against back-feeding voltage into the incoming bypass supply Ext. Fire Alarm External fire detector has been activated.
  • Page 55 PM SERIES The definition of the pins is defined as below: Date UDD-SD-125/ Release Date: 20.01.2015/Rev No: 0/Rev.

  • Page 56: Appendix 1 Specifications

    PM SERIES Appendix 1 Specifications Model 200k 320k 520k 200kVA 320kVA 520kVA Cabinet capacity 180kW 288kW 468kW Module capacity 40kVA/36kW Max. module number Phase 3 Phase 4 Wires and Ground Rated Voltage 380/400/415Vac Voltage Range 208~478Vac Frequency Range 40Hz-70Hz Input Power Factor ≥0.99...
  • Page 57 PM SERIES Short Circuit 180A peak (module) Line Mode: Switch to Bypass; Backup Mode: Shut down Overheat UPS immediately Battery Low Alarm and Switch off Self-diagnostics Upon Power On and Software Control Protection Shut down UPS immediately Battery Advanced Battery Management...

  • Page 58: Appendix 2 Ups Message Table

    PM SERIES Appendix 2 UPS message table 1. The Inner Code is applied to this Series. The following format block is Inner Code display on LCD： AAAA-AAAA BBBB-BBBB EEFF CCCC-CCCC DDDD-DDDD 2. The part of Inner Code means AAAA-AAAA(Rectifier State)：...
  • Page 59 PM SERIES BBBB-BBBB(Inverter State)： Bxxx-xxxx Int. bypass Switch Closed Int. output Switch Closed Manu-Bypass Switch Closed Ext. bypass Switch Closed xBxx-xxxx Ext. output Switch Closed 00：Shut Down， 01：Inv starting， 10：Inv work on ,but No Output 11：Normal Output Output by Inv...
  • Page 60 PM SERIES CCCC-CCCC(Rectifier Alarm)： Cxxx-xxxx Rectifier fault Rectifier over temperature Inverter over temperature Rectifier over current xCxx-xxxx Auxiliary power 1 fault Auxiliary power 2 fault Input Thyristor failed Discharge Thyristor failed xxCx-xxxx Charge Thyristor failed Fan fault Fan Power fault...
  • Page 61 PM SERIES Inverter Thyristor broken xDxx-xxxx Bypass Thyristor short Bypass Thyristor broken CAN comm. Fault Parallel load sharing fault xxDx-xxxx Bypass Site Wiring Fault System not Sync. to Bypass Bypass unable to trace Bypass Not Available xxxD-xxxx IGBT over current...

  • Page 62: Appendix 3 Problems And Solution

    PM SERIES system unregistered FF(Monitoring) 8 9 A B C D E F Battery Fault (from battery monitoring) 4 5 6 7 C D E F Battery over temperature (from battery monitoring) A B C E F Battery over voltage...
  • Page 63 PM SERIES Solution Possible reason Problem The network cable is not fixed properly Connect the network cable and LCD not display telephone line of the front telephone cable properly. door is not fixed properly. Take out the cable and insert back...

  • Page 64: Appendix 4 Rs232 Communication Port Definition

    PM SERIES The module is not inserted Pull out the module and insert The LED of the Module with RED light properly. properly. Set the UPS working mode to Single The UPS is set to ECO mode, Module type(non-parallel) or to reset...

  • Page 65: Appendix 5 Rs485 Communication Port Definition

    PM SERIES RS-232 communication data format Baud rate ---------- 2400bps Byte length ---------- 8bit End bit ---------- 1bit Parity check ---------none CAUTION! RS232 & RS485 ports cannot be used at the same time. Appendix 5 RS485 communication port definition Definition of port：...

  • Page 66: Appendix 6 Bat_T Communication Port Definition

    PM SERIES CAUTION! RS232 & RS485 ports cannot be used at the same time. Appendix 6 BAT_T communication port definition Definition of port： Connection between the BAT_T box port and UPS2’s BAT_T port. (RC77002) Temperature sensor(RJ45) UPS2 BAT_T(RJ45) Description Pin 1/5...

  • Page 67: Appendix 7 Drycontact Port Definition

    PM SERIES Appendix 7 Drycontact port definition Definition of port： Drycontact(RJ45) Description Pin 1/5 Pin 2/4 DRY_GENER Pin 7 DRY_BP_O Pin 8 DRY_BP_S Appendix 8 REPO instruction Definition of port： Connection diagram： Connection between the button and UPS REPO port.

  • Page 68: Appendix 9 Lbs Communication Port Definition

    PM SERIES • In addition to the local EPO push button on the front panel of the UPS (that stops operation of that module when pressed for more than 3 second), the UPS also supports a remote emergency stop (REPO).

  • Page 69: Guarantee

    PM SERIES 5 GUARANTEE 5.1 Terms of Guarantee ➢ Our products are under a two-year guarantee starting from the date of delivery against malfunctions resulting from production, material and workmanship faults. Malfunctions due to such type of faults will be removed without claiming any price of workmanship or spare parts to be replaced.

  • Page 70: Cases Not Covered By The Guarantee

    MAKELSAN according to the direction to be made by the MAKELSAN head office. For malfunctions in the scope of guarantee, shipment fees are under the responsibility of MAKELSAN on the condition that products are delivered to the contracted freight company.
  • Page 71 PM SERIES and accidents, impacts, electric, shipment, natural disasters, not limited to the ones listed above, are not covered in the scope of product guarantee. ➢ In the general examination performed during the breakdown acceptance process, certain troubles causing products not to be covered in the scope of guarantee might not be understood.
  • Page 72 CERTIFICATE OF GUARANTEE Certificate Approval Date : --/--/---- MANUFACTURER COMPANY Certificate No TITLE MAKELSAN MAKİNE KİMYA ELEKTRİK SAN. TİC. A.Ş. ADDRESS Deri Organize SanayiBölgesi 2.Yol I-5 Parsel P.K. 34957 TELEPHONE 0216 – 428 65 80 0216 – 327 51 64...
  • Page 73 NOTICE 8 – Under no circumstances shall the customer treat the product with the aim of repair, apart from MAKELSAN authorized service personnel. 9 – Damages and results originating from the violation of the 8 Article shall be invoiced to the customer.

  • Page 74: Contact Information

    6 CONTACT INFORMATION www.makelsan.com.tr Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul : 0216 428 65 80 : 0216 327 51 64 E-mail makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...
  • Page 76 Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul : 0216 428 65 80 : 0216 327 51 64 E-mail makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...

This manual is also suitable for:

Pm3340-520kvaPm3340-400kvaPm3340-320kvaPm3340-200kvaPm3340-rm

Table of Contents