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MAKELSAN PowerPack SE 1 kVA User Manual

1 - 10 kva
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USER MANUAL
POWERPACK SE SERIES
1 - 10 KVA

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Summary of Contents for MAKELSAN PowerPack SE 1 kVA

  • Page 1 USER MANUAL POWERPACK SE SERIES 1 - 10 KVA...
  • Page 2 Date UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. : 27.04.2015...
  • Page 3 USER MANUAL POWERPACK SE SERIES 1 - 10 KVA UDD-SD-116 Date UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. : 27.04.2015...
  • Page 4 Thanks for using our products Please strictly obey all the instructions in this manual and pay attention to all the warning and operation information. It is not advisable to install or operate the machine before reading this manual. Shipment Carrying vehicles or handling accessories must have enough features and characteristics to carry UPS’s weight.

  • Page 5: Table Of Contents

    POWERPACK SE SERIES 1-10 kVA CONTENTS CONTENTS 1 SAFETY INSTRUCTIONS .............................. 6 1.1 UPS Safety Instructions ............................6 1.2 Battery Safety Instructions ..........................6 2 FEATURES ..................................7 2.1 Unpacking Inspection ............................7 2.2 UPS Rear Panel View ............................. 8 2.2.1 The Type of 220V (output could be 208V, 220V, 230V, 240V) ............
  • Page 6 POWERPACK SE SERIES 1-10 kVA CONTENTS 4.6.6 Output Frequency Setting in CUCF Mode ..................31 4.6.7 IP Setting ................................. 31 4.7 Parameters Inquiring Operation ......................32 5 WORKING MODE INTRODUCTION ........................34 5.1 Bypass Mode ................................. 34 5.2 Line Mode ................................35 5.3 Battery Mode .................................

  • Page 7: Safety Instructions

    1 SAFETY INSTRUCTIONS 1.1 UPS Safety Instructions  Before applying the UPS system, Please read through all safety information and operating instructions carefully. It’s recommended to save this manual properly for future reading.  Do not install the UPS system near the water or in moist environments. ...

  • Page 8: Features

    2 FEATURES 2.1 Unpacking Inspection  Open the UPS package, please check the enclosed accessories including user manual, RS232 communication cable, USB cable and CD-ROM.  Check the UPS if anything damaged in transport. If find something damaged or parts missing, do not power on, please turn to the carrier and dealer.

  • Page 9: Ups Rear Panel View

    NOTE Please save the packaging box and packaging materials for future transport use. As a heavy product, please transit the UPS with care. 2.2 UPS Rear Panel View 2.2.1 The Type of 220V (output could be 208V, 220V, 230V, 240V) RS232 RS232 TEL/MODEM/FAX...

  • Page 10: The Type Of 120V (Output Could Be 100V, 110V, 115V, 120V, 127V)

    2.2.2 The Type of 120V (output could be 100V, 110V, 115V, 120V, 127V) INTELLIGENT SLOT INTELLIGENT SLOT RS232 RS232 TEL/MODEM/FAX TEL/MODEM/FAX INTELLIGENT SLOT 72VDC 40A 48VDC 40A EXT.BATTERY EXT.BATTERY RS232 TEL/MODEM/FAX OUTPUT SOCKET OUTPUT SOCKET OUTPUT SOCKET FUSE 125VAC,25A OUTPUT RESET FUSE 125VAC,35A RESET...

  • Page 11: Installation Instructions

    3 INSTALLATION INSTRUCTIONS 3.1 Attention items of Installation The UPS installation environment must be with good ventilation, away from water, flammable gases and corrosive entities. Do not lie down the UPS against the wall so that front and side panel air intake hole, rear panel air outtake hole will be unobstructed.

  • Page 12: 1-10K General Ups Installation And Output Connection

    3.2 1-10K General UPS Installation and Output Connection Normally, output connection of 1~10KVA type is configured with sockets or terminal blocks, users can plug the load cable into the UPS socket to energize the load as following pictures. Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire.
  • Page 13 Installation: A. Remove the terminal block cover on the rear panel of UPS. Then connect the wires according to the following terminal block diagrams: Connect the earthing wire first when making wire connection. Disconnect the earthing wire last when making wire disconnection! INPUT OUTPUT ～...
  • Page 14 Output Configuration ★Option 1: L2 L1 L1 N1 L2 N2 To Load2 To Load1 There are 2 sets of low-voltage output (100V/110V/115V/120V) with L1-N1 and L2-N2. Each of them is able to provide 50% of UPS rating power. Connect one load to L1-N1 and the other load to L2-N2.

  • Page 15: Parallel System Of 6-20K Ups Installation

    ★ Option4: L2 L1 L1 N1 L2 N2 To Load 1 To Load 2 To Load 3 After connecting N1＆L2, it becomes three outputs, one high-voltage((208v/220v/230v/240V) at L1-N2 two low-voltage outputs (100v/110v/115v/120V) at L1-N1 and L2-N2. However, there is a limit for current rating at L1-N1 and L2-N2: 25A is for 6KVA model and 42A is for 10KVA model.

  • Page 16: Parallel System Installation

    according to users own different requirements, every single UPS could install manual maintenance bypass switch. P a r a l l e l p o r t P a r a l l e l p o r t T e r m i n a l c o v e r I n p u t s w i t c h I n p u t s w i t c h T e r m i n a l c o v e r...

  • Page 17: Installation Procedure

    ＞Installation procedure: ① Install parallel wires. Two UPS to form an UPS parallel system, in order to ensure the reliability of the parallel system, there is only one way to wire two UPS, use two parallel wires to connect two UPS like the diagram showing below, connection looks like a circle. If three or more than three UPS are needed, the connection is similar, you can refer to the diagram as below.
  • Page 18 Intelligent Short Pin Parallel ②Connect output cables of all UPS together to a common terminal block. ③Connect input cables of all UPS together to one common utility power terminal block. U t i l i t y p o w e r s u p p l y I n p u t c o m m o n t e r m i n a l b l o c k O u t p u t c o m m o n t e r m i n a l...
  • Page 19 BAT+ BAT- BAT+ BAT- I n p u t O u t p u t B A T 1 B A T 2 Wiring diagram for two UPS parallel system BAT+ BAT- BAT+ BAT- BAT+ BAT- I n p u t B A T 1 B A T 2 B A T 3...

  • Page 20: External Battery Connection Procedure For Long Back Up Type

    General operation of parallel system, please refer to the operation instruction of single UPS. Before starting the system, need to set up different ID for each UPS, specific settings please refer to the instruction of ID setting which is given in single UPS panel function setting. ＞Turn on the parallel system ●...

  • Page 21: Network Functions

     Correctly connect the long battery cable to battery terminals first, red wire is to positive plate while black is to negative. If users connect the UPS first, electric shock or other danger could not be avoided.  Before connecting load after UPS, users should supply main power to UPS and energize it. ...

  • Page 22: Epo Port (Optional)

    3.6.2 EPO Port (Optional) EPO is short for Emergency Power Off, EPO port is on rear panel of UPS, it’s green, in some emergent cases, users could cut off the output of UPS immediately by operating EPO port. Wiring diagram as below： Normally, pin1 and pin2 are connected so that the machine can be working normally.
  • Page 23 can supp ply informa ation of UPS status and input powe er, and even possible to control UP S via net manage ment system > Dry co ontact card d (option) Insert t the dry con ntact card in nto the inte elligent slot t, it’s anoth her type fun...

  • Page 24: Panel Function And Operation

    4 PANEL FUNCTION and OPERATION The operation is simple, operators only need to read the manual and follow the operation instructions listed in this manual without any special training. 4.1 Keys Function ※ ON KEY ( Press and hold the two keys for more than half a second to turn on the UPS. ※...

  • Page 25: Led Function

    Press and hold for more than 2 seconds: Circularly and orderly display the items every 2 seconds, when press and hold the key for some time again, it will turn to output status. Function setting mode: Press and hold the key for more than half a second (less than 2 seconds): Select the set option.
  • Page 26 Icon displa Digital dis play area Working mode displ ※ Icon display area A. The t top diagram m is for load d and batte ry capacity indication, each grid o of which re presents 25%. . When UPS is over load d, the load li ight will blin nk the same...

  • Page 27: Single Ups Turn On/Off Operation

    4.4 Single UPS Turn On/Off Operation 4.4.1 Turn On Operation > Turn on the UPS on line mode 1. Once mains power is plugged in, the UPS will charge the battery, at the moment, LCD shows that the output voltage is 0, which means UPS has no output as default condition. If it is expected to have output of bypass, you can set the BPS “ON”...

  • Page 28: Single Ups Panel Function Setting

    2. When UPS is in BAT Mode, press and hold the self-test/mute key for more than 1 second, the buzzer stops beeping. If you press and hold the self-test/mute key for one more second, it will restart to beep again. 4.6 Single UPS Panel Function Setting UPS has setting function.

  • Page 29: Output Voltage Setting

    more than half a second(less than 2 seconds), select the function setting, choose the bypass output interface, at the moment, the letters “BPS” will flash. 2. Enter the Bypass output setting interface. Press and hold the function setting key more than half a second(less than 2 seconds), then come to setting interface of BPS, at this time, the letters “BPS”...

  • Page 30: Low Voltage Of Battery Setting

    provided voltages are 208V, 220V, 230V, 240V or 100V, 110V, 115V, 120V, 127V, you can choose anyone by yourself (The default value is 220V or 120V). 3. Confirm the output voltage setting interface. After selecting numerical value, press and hold function setting for more than half a second (less than 2 seconds).

  • Page 31: Frequency Converter Mode Setting

    4. Exit from the setting interface. Press and hold function setting key for more than half a second (less than 2 seconds), exit from the setting interface and return to main interface. 4.6.5 Frequency Converter Mode Setting 1. CUCF mode only can be set in STDBY mode. In STDBY mode, enter the setting interface. Press hold the function setting key for more than 2 seconds, then come to setting interface, Press...

  • Page 32: Output Frequency Setting In Cucf Mode

    4.6.6 Output Frequency Setting in CUCF Mode 1. Output frequency only can be set when CUCF mode is ON. 2. In STDBY mode, enter the setting interface. Press and hold the function setting key more than 2 seconds, then come to setting interface, Press and hold the inquiring key ( ) for more than half a second(less than 2 seconds), select the function setting, choose battery voltage...

  • Page 33: Parameters Inquiring Operation

    numeric cal value. Th he provided ID numbers s are 1, 2, 3, 4, 5, 6, 7, 8, you can cho oose anyone e by yourself f (The defau ult value is 1 3. ③ Co onfirm the o output volta age setting in nterface.
  • Page 34 Load: D Display the n numerical va alue of the a ctive power r (WATT) an nd apparent power (VA) ) of the load. Fo r example, a as the follow wing graphic cs shows: th he WATT of t the load is 9 9KW, VA is 1 10KVA...

  • Page 35: Working Mode Introduction

    Press and hold the inquiring key for more than 2 seconds, LCD begins to display the items circularly and orderly which transfer to another every 2 seconds. Press and hold the key for some time again within 30s, it will return to output status. 5 WORKING MODE INTRODUCTION 5.1 Bypass Mode LED indications on front panel in bypass mode are as following:...

  • Page 36: Line Mode

    NOTE When UPS is working in bypass mode, it has no back up function. 5.2 Line Mode LED indications on front panel in line mode or CUCF mode are as following: The inverter green LED is on. When input AC mains correspond to the working conditions, UPS will work in line mode. 5.3 Battery Mode LED indications on front panel in battery mode are as following: both the inverter green LED and battery yellow LED is on, the buzzer beeps once every 4 seconds.

  • Page 37: Fault Mode

    5.4 Fau ult Mode LED ind dications on front panel in Fault mo de are as fo llowing: wa rning red LE ED is on and d LCD display fault code a nd related i con. Fault mo ode (LCD in terface on w which the fau ult code disp...
  • Page 38 25、26、27、28、29 Inverter high 30、31、32、33、34 Inverter low 35、36、37、38、39 Bus discharge fail 40、41、42、43、44 Over heat 45、46、47、48、49 OP(inverter) shorted 50、51、52、53、54 Overload 55、56、57、58、59 Negative output power 60、61、62、63、64 Shutdown fault 65、66、67、68、69 BUS shorted 75、76、77、78、79 Communication fault 80、81、82、83、84 Relay fault 85、86、87、88、89 AC input SCR fault unused 90、91、92、93、94 CAN fault 95、96、97、98、99...
  • Page 39 normal Warning for abnormal One beep / sec ● ★ ★ voltage of battery Bypass mode Mains power – normal（under One beep / 2 mins ● ★ Bypass） Mains power – high voltage warning One beep / 4 sec ● ★...

  • Page 40: Trouble Shooting

    7 TR ROUBL LE SHO OOTING When th he system ru uns in failur e mode, the LCD will sh how as below Fault icon Fault c code Date UDD-SD- -116/ Releas se Date: 31.1 12.2014/Rev No: 1/Rev. : 27.04. .2015...
  • Page 41 Explicit Troubleshoot Introduction Sheet Trouble indication Failure point Solution Fault LED on, audible buzzer Please test the bus bar voltage or contact Persistently alarm, the fault code Bus bar voltage fault the supplier. is 00-14 Fault LED on, audible buzzer Please check the soft start up circuit, persistently alarm, the fault code Soft start fault...
  • Page 42 Please press the power key more than 2 Pressing time too short seconds to start the UPS. The input connection is Please connect the input well, if the UPS fail to start when operate not ready or battery voltage is too low, please “On”...
  • Page 43 Appendix 2: Symbol instructions: Symbols and significations Symbol Significations Symbol Significations Caution Protect grounding Danger! High Voltage! Alarm cancel Turn on Overload Turn off Battery inspection Standby or Shutdown Repeat Display screen repeat key Battery Appendix 3: Specification Sheet (1-3KVA) Rated Capacity 1KVA 1.5KVA...
  • Page 44 Rated output voltage -34V ～ Rated output voltage +32V Bypass voltage 220V range 120V (95~135) ±5VAC Output 208VAC/220VAC/230VAC/240VAC Setting available via LCD 220V Output voltage 100/110/115/120/127VAC Setting available via LCD 120V Output PF 0.8/0.9 0.8/0.9 0.8/0.9 0.8/0.9 Output power(Watt) 800/900 1200/1350 1600/1800 2400/2700...
  • Page 45 Rated input voltage 220V Rated input frequency 50Hz/60Hz auto-adaptive Input voltage range (115～295)±5VAC (half load); (165～295)±5VAC(full load) Input frequency range 40～70Hz, ±0.5% Input current 46A max 76A max ≥0.99 THDI ﹤ 5% 160V ～ Rated output voltage +32V Bypass voltage range Output 208VAC/220VAC/230VAC/240VAC Setting available via LCD 220V...
  • Page 46 Graphics analyze; Switch on/off UPS system; Monitor UPS working status; History Software function record and event log Display LCD/LED * Derate capacity to 70% in CUCF mode and to 90% when the output voltage is adjusted to 208VAC. Appendix 5: Physical (The type of 220V) Rated Capacity 1KVA 1.5KVA...

  • Page 47: Guarantee

    8 GUARANTEE 8.1 Terms of Guarantee  Our products are under a two-year guarantee starting from the date of delivery against malfunctions resulting from production, material and workmanship faults. Malfunctions due to such type of faults will be removed without claiming any price of workmanship or spare parts to be replaced.

  • Page 48: Cases Not Covered By The Guarantee

    MAKELSAN according to the direction to be made by the MAKELSAN head office. For malfunctions in the scope of guarantee, shipment fees are under the responsibility of MAKELSAN on the condition that products are delivered to the contracted freight company.
  • Page 49  Damages and breakdowns resulting from treatments, internally or externally tampering, efforts to repair and spare part replacement of products, without approval of MAKELSAN, those resulting from...
  • Page 50 Date UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. : 27.04.2015...

  • Page 51: Contact Information

    POWERPACK SE SERIES 6-20 kVA CONTACT INFORMATION 9 CONTACT INFORMATION www.makelsan.com.tr Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul : 0216 428 65 80 : 0216 327 51 64 E-mail makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...
  • Page 52 Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul : 0216 428 65 80 : 0216 327 51 64 E-mail makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...

This manual is also suitable for:

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