MAKELSAN POWERPACK PLUS SERIES User Manual
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MAKELSAN POWERPACK PLUS SERIES User Manual

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USER MANUAL
POWERPACK PLUS SERIES
1 ‐ 3 KVA
0,8 Output Power Factor

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  • Page 1 USER MANUAL POWERPACK PLUS SERIES 1 ‐ 3 KVA 0,8 Output Power Factor...

  • Page 2: Powerpack Plus Series 1‐3 Kva Power Factor

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 2  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...
  • Page 3 POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 USER MANUAL POWERPACK PLUS SERIES 1 ‐ 3 KVA 0,8 Output Power Factor 3  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

  • Page 4: Table Of Contents

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 CONTENTS   1.  Safety Instruction ..........................  7   1.1.  Safety Instruction ............................. 7  2.  Product Introduction  ........................  8   2.1.  The appearance of the product ......................8  2.2.  The Principle of the Product ........................9  3.  Installation ...........................  1 1  3.1.  Unpacking and Inspection ........................ 1 1  3.2.  Long Backup External Battery Connection .................. 1 1  4.  Panel Display, Operation and Running ..................  1 2  4.1.  Faceplate Display Illumination ...................... 1 2  4.1.1. ...
  • Page 5 POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 5.  Maintenance  ..........................  2 0  5.1.  Battery Maintenance .......................... 2 0  6.  Troubleshooting and Performance of Product  ................  2 1  6.1.  LED Indication and Warning Table .................... 2 2  6.2.  Troubleshooting ............................. 2 4  6.3.  EMC Standard/Safety Standard...................... 2 4  6.4.  Product Performance .......................... 2 5  6.5.  Communication Interface ........................ 2 6  6.5.1. ...
  • Page 6 POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 About the Manual This manual is prepared for the users of Powerpack Plus Serisi 1‐3 kVA. Companion Manuals For further information about this device and its options, please visit www.makelsan.com.tr Updates Please visit www.makelsan.com.tr for updates. Always use the latest manuals. 6  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

  • Page 7: Safety Instruction

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 1. Safety Instruction Abstract This chapter mainly introduce the safety marks and notes of 1KVA‐3KVA series on‐line UPS. Read this chapter carefully before operating on the equipment. 1.1. Safety Instruction There is dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions. Our company will not assume the liability that caused by disobey of safety instructions. Please note the following: Don't use the UPS when the actual load exceeds the rated load. There are high‐capacity batteries in the standard type UPS. You mustn't open the enclosure or it will lead to electric shock. If it needs internal maintenance or battery replacement, please send it to the designated site. Internal short‐circuit of the UPS will cause electric shock or fire. So don't place the containers equipped with liquid on the top of the UPS so as not to cause danger of electric shock and so on. Don't put the UPS in a place with high temperature or humidity as well as the corrosive gas, much dust. Keep good air circulation between in‐vent on front panel and out‐vent on back panel. Avoid direct sunlight or near heat‐dispensed objects. In case that the smoke appears on the UPS, please cut off the power as soon as possible and contact the dealer service site.

  • Page 8: Product Introduction

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 2. Product Introduction 2.1. The appearance of the product Şekil-2 2/3KVA Arka Panel Görünümü Figure‐1 1KVA Rear Panel view Figure‐2 Output Socket Type 8  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

  • Page 9: The Principle Of The Product

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 2.2. The Principle of the Product Figure 3 UPS Principle Diagram 1. Input Filter: Complete filtering the input AC utility power to provide the clean power for UPS. 2. AC/DC Converter: Convert the filtered AC mains to DC and boost the DC for DC/AC inverter. 3. DC/DC Booster: When the UPS works in battery mode, the circuit boosts the DC for DC/AC inverter 4. DC/AC Inverter: Convert the boosted DC to stable AC output.. 5. Bypass: When overload or failure of inverting happen in the UPS, it transfers to bypass mode to supply power to loads 6. Charger:  Standard unit provides 1A; long backup unit provides 6A. 7. Battery: Sealed Lead Acid Battery. Output Filter: Complete filtering the output of the UPS to provide the clean power for loads. 9  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

  • Page 10: Installation

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 3. Installation 3.1. Unpacking and Inspection 1. Unpacking the UPS and check that whether it's damaged during the transportation. If damaged or some parts missing, don't start the machine and inform the carrier and franchiser. 2. Check the annex (please consult Appendix Table 1). 3. Check if the equipment is just what you wanted to purchase. You can affirm through inspecting the model number on back panel of the equipment.
  • Page 11 POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 WARNING:  Before installing battery, make sure that UPS and breaker are all turned off. Remove all your metallic adornment such as finger ring, watch, and so on before connecting battery.  No anti‐connection or short circuit between the battery anode and cathode forever. Red cable connect with battery anode “+” and black cable connect with cathode “‐”.  Please use the screwdriver with insulating handle. Do not lay the tools or metallic goods on the battery. NOTICE:  When using the external battery, It is best to use external battery cable which matches with the equipment.  When connecting load to UPS, first turn off load and then connect the power cable and finally turn on load one‐by‐one.  Inductance loads such as motor, fluorescent lamp, photocopier are strictly prohibited connecting to UPS to avoid damage.

  • Page 12: Panel Display, Operation And Running

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 4. Panel Display, Operation and Running The operation is simple, operators only need to read the manual and follow the operation instructions listed in this manual without any special training. 4.1. Faceplate Display Illumination 4.1.1. Keys Function   Figure 5. Front Panel Buttons Instruction ON key ( + ) Press and hold this key for more than half a second to turn on the UPS. OFF key ( + ) Press and hold this key for more than half a second to turn off the UPS. TEST/MUTE key ( + ) Press and hold the key for more than 1 second in Line mode or economical mode: UPS runs the self‐test function. Press and hold the key for more than 1 second in battery mode: UPS runs the mute function. INQUIRING key or Non‐function setting mode: Press and hold the key for more than half a second (less than 2 seconds): Indicate the items of the LCD item section orderly. Press and hold this key for more than 2 seconds: Circularly and orderly display the items every 2 seconds, when press and hold the key for some time again, it will turn to output status. Function setting mode: Press and hold the key for more than half a second (less than 2 seconds): Select the set option. Function setting key 12  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

  • Page 13: The Function Of Led Indicators

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 Non‐function setting mode: Press and hold the key for more than 2 seconds: Function setting interface. Function setting mode: Press and hold the key for more than half a second (less than 2 seconds): Affirm the set option. Press and hold the key for more than 2 seconds, exit from this function setting interface. 4.1.2. The Function of LED Indicators     Warning red LED is on: UPS is fault. For example: Overload beyond the allowed time, inverter fault, BUS fault, over temperature fault etc. Bypass yellow LED is on: UPS is alarming. For example: Bypass mode supply power and etc. Battery yellow LED is on: UPS is alarming. For example: Battery mode supply power and etc. Inverter green LED is on: UPS is normally powered by mains or battery mode. After starting the UPS, the four LEDs will light and go out one‐by‐one. It circulates several times until starting the UPS successful. NOTE: As to the LED indication in different modes, please refer to the LED display panel and warning table. 4.1.3. LCD Display Functions LCD display comprises numerical value section, capacity graphics section, fan‐ status graphics section and charger‐status graphics section. Numerical value section－display the corresponding numerical value of inquiring items(output, load, temperature, input, battery), for example, as the graphics shows above, the 13 ...
  • Page 14 POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 output voltage is 220v, the output frequency is 50Hz. Capacity graphics section－display the capacity of the battery and load. Every pane represents 20％capacity. As graphics showed above, the capacity of the battery is 80％‐ 100％ ( 5 panes), the load reaches 40％‐60％(3 panes). When UPS is overload, the icon will flash, when capacity of battery is too low or disconnected, the icon will also flash.

  • Page 15: Operation

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 When UPS is in battery mode, the number of the icons of the charger‐state section will vary according to the changeable capacity of the battery (pane). For example, there are five panes in Fig.A,(as the right picture of the Graphics(3) shows), so the corresponding number of icons is five rows(as the left picture of the Graphics(3) shows), followed by this rule.   4.2. Operation 4.2.1. Start up Operation Turn on the UPS in Line Mode 1. Once mains power is plugged in, the UPS will charge the battery, at the moment, LCD shows that the output voltage is 0, which means UPS has no output. If it is expected to have output of bypass, you can set the bps “ON” by LCD setting menu.

  • Page 16: Ups Self-Test/Mute Test Operation

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 Turn O ff the UPS by DC Without Mains 1. Press and hold the OFF key for more than half a second to turn off the UPS. 2. When turning off the UPS, it will do self‐testing firstly. LED light and go out circularly and orderly until there is no display on the panel. 4.2.3. UPS Self‐Test/Mute Test Operation 1. When UPS is in line mode, press and hold the self‐test/mute key for more than 1 second, LEDs light and go out circularly and orderly. UPS comes to self‐test mode and tests its status. It will exit automatically after finishing testing, LED resume. 2. When UPS is in battery mode, press and hold the self‐test/mute key for more than 1 second, the buzzer stops beeping. If you press and hold the self‐test/mute key for one more second, it will restart to beep again. 4.3. Parameter Setting UPS has setting function. It can run the setting on any mode. After setting, it will become effective at once when meets some standards. The set information can be saved only when the battery connected and normally turning off the UPS. The operation of setting is as following: 4.3.1.

  • Page 17: Parameters Inquiring

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 2. Enter the Bps/OPU setting interface. Press and hold the function setting key for more than half a second(less than 2 seconds), then come to setting interface of bPS, at this time, the letters “bPS” /”OPU”will light for a long time. The “ON”(or OFF) or numerical value below the Bps/OPU will flash. Press and hold the inquiring key or more than half a second(less than 2 seconds) to determine whether the bPS function is used or not. If used,the corresponding word is “ON”, if not, the word is “OFF”, It can be determined by yourself.

  • Page 18: Run Mode

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 4.5. Run Mode 4.5.1. Bypass Mode LED indications on front panel in bypass mode are as following:   Bypass yellow LED is on, the buzzer beeps once every 2 minutes . The warning red LED is on when beeping, LCD displays are according to the exact load and battery capacity. Turn to bypass mode under the following two conditions: 1. Turn off the UPS in line mode while start the bypass output. 2. Overload in line mode. NOTE: When UPS is working in bypass mode, it has no back up function. 4.5.2. Line Mode LED indications on front panel in line mode are as following: The inverter green LED is on.   When input AC mains is in line with the working conditions, UPS will work in line mode. 4.5.3. Battery Mode LED indications on front panel in battery mode are as following: both the inverter green LED and battery yellow LED are on, the buzzer beeps once every 4 seconds. The warning red LED is on when beeping.

  • Page 19: Fault Mode

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 4.5.4. Fault Mode LED indications on front panel in fault mode are as following: warning red LED is on     Fault mode (LCD interface on which the fault code display) When UPS has fault. The warning LED is on and the buzzer beeps. UPS will turn to fault mode. UPS cuts off the output and LCD display fault codes. At the moment, you can press the mute key to make the buzzer stop beeping temporarily to wait for maintenance. You can also press the OFF key to shut down the UPS when confirm that there is no serious fault. NOTE: As for corresponding information of the fault code, please refer to Fault Code information Table in Appendix.

  • Page 20: Maintenance

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 5. Maintenance Only minimum maintenance is required for this series of UPS. The battery is sealed lead acid maintenance free. It only needs to be kept charging to obtain the expected life. Whether it is started or not, the UPS would charge batteries once it is connected to mains and provide protection for over‐charging and deep discharging. 5.1. Battery Maintenance 1. It is recommended that the batteries are manually charged or discharged once every three or four months if UPS has not been used for a long time or the power is long‐term uninterruptible. The battery will be fully discharge to low‐voltage protection shutdown.

  • Page 21: Troubleshooting And Performance Of Product

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 6. Troubleshooting and Performance of Product The following messages are the information that users would find on UPS when it meets some problems. Users can judge if the fault is caused by external factors and know how to deal with it by making full use of the information. 1. Fault indicator on, indicates that the UPS has detected some faults. 2. Buzzer beeps, indicates that UPS need to be paid attention to, if beeps for a long time, it means that there is something wrong with the machine. 3. If you need help, contact our service department, the following messages should be provided for analysis: ◆ UPS MODEL NO. and SERIAL NO. ◆Date of fault happened ◆Detailed description of the problem (include indicator statements on panel) 21  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

  • Page 22: Led Indication And Warning Table

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 6.1. LED Indication and Warning Table Appendix 1:The corresponding working status of indications Working Status Indication Warning Remarks Nor Bat Bps Fau Line Mode Normal voltage None High/low voltage Once every four ♦ protection, turn seconds to battery mode Battery Mode Normal voltage ♦ Once every four seconds Battery Voltage ♦ ♦ Once per second abnormal warning Bypass Mode Main AC Normal ♦ Once every two minutes Eliminate after starting the UPS voltage in bypass mode Main AC high ♦...
  • Page 23 POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 Appendix2：Fault Codes Bypass Line Mode Battery Battery Test Eco Mode Mode Mode Mode Bus High Bus Low Bus unbalance Bus Softfail inverter high inverter Low inverter soft start fail Bus discharge fail Over Heat OP(inverter) short OverLoad Opsts&InvRly Short line NTC break shutdown fault line fuse open ● _indicator lights for a long time ★ _indicator flashes ▲ _the status of indicator depends on other conditions NOTE: When UPS has fault, it is convenient for you to know the working status of UPS and the exact information about the fault promptly by referring to the two tables listed above.

  • Page 24: Troubleshooting

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 6.2. Troubleshooting When the fault occurs, firstly, perform troubleshooting by referring to the troubleshooting table. If the fault still exists, please contact the franchiser. Fault Cause Solution The “INPUT” letters on Anti‐connection of mains live Re‐connect the input power and neutral or mains is out of cable and make a correct LCD display section flashes range connection Battery capacity indicator Battery low voltage or Check UPS battery, connect battery disconnected battery well, if battery flashes damaged, replace it Mains normal, but UPS UPS input breaker open Press the breaker for reset has no input circuit Battery not fully charged Keep UPS connecting with mains power for more than 8 hours, recharge battery UPS overload...

  • Page 25: Product Performance

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 6.4. Product Performance Model 1kVA 1kVA 2kVA 2kVA 3kVA 3kVA (AS) (AH) (AS) (AH) (AS) (AH) Rated Capacity 800W / 1000VA 1600W / 2000VA 2400W / 3000VA Phase Single phase and earthing Voltage Range 115±5VAC‐295±5VAC Input Frequency Range 46Hz‐54Hz@50HZ/56Hz‐64Hz@60HZ Power Factor ≥0.98 Bypass Range (176±5～255±5) VAC（adjustable） Current Harmonic < 15% (100 ％ nonlinear load ) Rated voltage 208VAC/220VAC/230VAC/240VAC Power Factor 0,8 Voltage Precision ±%2 Line 1.When input frequency is in the range，the output ModE frequency is the same as that of input.

  • Page 26: Communication Interface

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 Model 1kVA 1kVA 2kVA 2kVA 3kVA 3kVA (AS) (AH) (AS) (AH) (AS) (AH) Rated Capacity 800W / 1000VA 1600W / 2000VA 2400W / 3000VA Temperature 0℃～40℃ Work Relative Humidity 0～95% (non‐condensing) Environment Altitude ＜1500m. when ＞1500m, lower the rated power for use Store Temperaturet ‐25℃～55℃ Dimension W*D*H (mm) 144 x 368 x 215 191 x 469 x 339 Mechanical Net Weight/ (kg) 9,7 5,8 11,4 24,6 11,9 Specification Gross Weight/ (kg) 10,7 6,8...

  • Page 27: Guarantee

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 7. Guarantee 7.1. Terms of Guarantee  Our products are under a two-year guarantee starting from the date of delivery against malfunctions resulting from production, material and workmanship faults. Malfunctions due to such type of faults will be removed without claiming any price of workmanship or spare parts to be replaced.

  • Page 28: Cases Not Covered By The Guarantee

    MAKELSAN according to the direction to be made by the MAKELSAN head office. For malfunctions in the scope of guarantee, shipment fees are under the responsibility of MAKELSAN on the condition that products are delivered to the contracted freight company.
  • Page 29  Damages and breakdowns resulting from treatments, internally or externally tampering, efforts to repair and spare part replacement of products, without approval of MAKELSAN, and those resulting from treatment of unauthorized service/dealer/person/establishment, are not covered in the scope of guarantee.

  • Page 30: Guarantee  2

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8   CERTIFICATE OF GUARANTEE    Certificate Approval Date  : ‐‐/‐‐/‐‐‐‐ MANUFACTURER COMPANY    Certificate No    :                         TITLE        :  MAKELSAN MAKİNE KİMYA ELEKTRİK SAN. TİC. A.Ş.    ADDRESS      :  Deri Organize SanayiBölgesi 2.Yol I‐5 Parsel P.K. 34957    TELEPHONE      :  0216 – 428 65 80  FAX        :  0216 – 327 51 64  SIGNATURE AND STAMP OF  COMPANY AUTHORITY OF THE PRODUCT  TYPE   ...
  • Page 31 7  –For  any  trouble  that  may  come  up  in  terms  of  the  Certificate  of  Guarantee,  the  Ministry  of  Industry and Commerce, General Directorate of Protection of Consumer and Competition can be  applied.  NOTICE 8  –  Under  no  circumstances  shall  the  customer treat  the  product  with  the  aim  of  repair, apart  from MAKELSAN authorized service personnel.  9 – Damages and results originating from the violation of the 8  Article shall be invoiced to the  customer.  The  use  of  herein  the  certificate  is  permitted  by  the  T.R.  Ministry  of  Industry  and ...

  • Page 32: Contact Information

    POWERPACK PLUS SERIES 1‐3 KVA POWER FACTOR 0,8 8. Contact Information       www.makelsan.com.tr Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I ‐5 Parsel 34956 Tuzla/ İstanbul Tel : 0216 428 65 80 Fax : 0216 327 51 64 E‐mail : makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir Tel : 0232 469 47 00 Fax : 0232 449 47 00 E‐mail : izmir@makelsan.com.tr Ankara Office : Mustafa Kemal Mah. 2157 Sok. No:4/6 Çankaya‐Ankara Tel : 0312 219 82 35/37 Fax : 0312 219 82 36 E‐mail : ankara@makelsan.com.tr 32  AG‐SD‐69 Rev. No:1 Rev. Date:18.08.2014 Publish No:1   ...

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